CN210109638U - Intelligent balance control device for hanging scaffold suspension system - Google Patents
Intelligent balance control device for hanging scaffold suspension system Download PDFInfo
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- CN210109638U CN210109638U CN201921007716.9U CN201921007716U CN210109638U CN 210109638 U CN210109638 U CN 210109638U CN 201921007716 U CN201921007716 U CN 201921007716U CN 210109638 U CN210109638 U CN 210109638U
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- transmission module
- balance control
- hanging scaffold
- leveling
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Abstract
The utility model discloses a platform sling system intelligence balance control device belongs to platform sling technical field. Including digital inclinometer, data transmission module and PLC controller, digital inclinometer and data transmission module install at explosion-proof incasement, explosion-proof case is fixed at the platform sling center, and digital inclinometer passes through data transmission module and links to each other with the PLC controller, the PLC controller be connected with a plurality of converters, the steady car motor is connected to the converter and the platform sling leveling. The utility model has the advantages that: the platform leveling system realizes full-automatic intelligent leveling, and greatly improves the working efficiency and safety; the precise dip angle calculation and PID intelligent adjustment are adopted, so that automatic, stable, high-precision and quick leveling in the process of lowering the hanging scaffold is realized; and a touch screen is arranged to communicate with the PLC, an interface is visually displayed, and new and old system switching, data display, manual operation and automatic operation are performed.
Description
Technical Field
The utility model relates to a platform sling system intelligence balance control device belongs to platform sling balance control technical field.
Background
The hanging scaffold suspension system is an important construction machine tool for well worker development and shaft sinking construction, and the hanging scaffold is an installation place for protecting and bearing mechanical and electrical equipment for shaft development, so the levelness of the hanging scaffold is particularly important.
The system has to be unfolded to level the working platform before working, the self problems of the system and the like also need to be leveled in a subsection mode in the lowering process, the existing leveling work is used as manual control, time and labor are consumed, the leveling degree cannot be guaranteed, particularly, the leveling is very difficult in a dark environment, and the practical performance and the working efficiency are seriously influenced. Therefore, a platform leveling system of the hanging scaffold is automatically transformed, full-automatic intelligent leveling is realized, and the working efficiency and safety of the platform leveling system are greatly improved.
Disclosure of Invention
In order to overcome the weak point of above-mentioned prior art, the utility model provides a platform sling system intelligence balance control device and method adopts inclination detector automatic leveling, and PLC carries out motion control to the converter, realizes that the platform sling transfers in-process automatic, stable, high accuracy, quick leveling.
The utility model discloses a realize through following technical scheme: the utility model provides a platform sling system intelligence balance control device, includes digital inclinometer, data transmission module and PLC controller, digital inclinometer and data transmission module install at explosion-proof incasement, explosion-proof case is fixed at the platform sling center, digital inclinometer passes through data transmission module and links to each other with the PLC controller, the PLC controller be connected with a plurality of converters, the converter is connected steady car motor and is to the platform sling leveling.
Preferably, an accelerometer and a gyroscope are arranged in the digital inclinometer, and a high-precision attitude angle is output to the PLC through Kalman filtering.
Preferably, the data transmission module adopts a wired communication module, and the wired communication module adopts a UT-509 photoelectric isolation repeater and a communication cable.
Preferably, the data transmission module adopts a wireless communication module, and the wireless communication module adopts a DTD433M series wireless data terminal.
Preferably, the PLC is further connected with a touch screen, the touch screen visually displays an interface, and switching between a new system and an old system and data display are carried out.
Preferably, the PLC controller adopts Mitsubishi FX3 GA.
The utility model has the advantages that: the platform leveling system realizes full-automatic intelligent leveling, and greatly improves the working efficiency and safety; the precise dip angle calculation and PID intelligent adjustment are adopted, so that automatic, stable, high-precision and quick leveling in the process of lowering the hanging scaffold is realized; and a touch screen is arranged to communicate with the PLC, an interface is visually displayed, and new and old system switching, data display, manual operation and automatic operation are performed.
Drawings
The invention will be further explained below with reference to the drawings and examples.
FIG. 1 is a block diagram illustrating the structure of the present invention;
fig. 2 is a control logic diagram of the present invention.
Detailed Description
The intelligent balance control device for the hanging scaffold suspension system comprises a digital inclinometer, a data transmission module and a PLC (programmable logic controller), wherein the digital inclinometer and the data transmission module are installed in an explosion-proof box, the explosion-proof box is fixed at the center of the hanging scaffold, the digital inclinometer is connected with the PLC through the data transmission module, the PLC is connected with a plurality of frequency converters, and the frequency converters are connected with a stable motor to level the hanging scaffold. The PLC controller adopts Mitsubishi FX3GA, 6 motors controlled by a frequency converter are adopted at the output end, the 6 motors are operated and controlled according to balance data of the hanging scaffold output by the digital inclinometer, the 6 motors are respectively connected with hanging scaffold rope hanging points of an upper-layer hanging scaffold through hanging scaffold ropes, and the hanging scaffold hanging balance control is completed by controlling the speed of the hanging scaffold ropes through the 6 motors.
And an accelerometer and a gyroscope are arranged in the digital inclinometer, and a high-precision attitude angle is output to the PLC through Kalman filtering.
The data transmission module adopts a wired communication module, and the wired communication module adopts a UT-509 photoelectric isolation repeater and a communication cable. Communication distance through RS-485/RS-422 bus network, communication rate: 300bps-115.2 Kbps; the interface at two ends can be connected with 128 RS-485 or RS-422 interface devices.
The data transmission module adopts a wireless communication module, and the wireless communication module adopts a DTD433M series wireless data terminal. The wired R485 network is directly replaced, wireless 485 networking is realized, and the wireless transmission distance can reach more than 5 kilometers; 433 module networking wireless communication, no running cost, adopt the wide power supply voltage power supply of direct current 9~24 v.
The PLC is also connected with a touch screen which visually displays an interface and performs new and old system switching and data display.
The working process is as follows: the digital inclinometer transmits a hanging scaffold signal to the PLC through the data transmission module, the PLC collects data of the digital inclinometer, the PLC sends the collected data to the touch screen, and the touch screen displays the state of the hanging scaffold; the touch screen selects manual or automatic control to balance the hanging scaffold suspension system, whether leveling is needed or not is judged in an automatic mode, if yes, the PLC calculates according to the digital inclinometer inclination angle sensor, the PLC controls the No. 1-6 frequency converter to regulate the speed of the control motor, leveling is completed, and if not, leveling is directly completed.
Claims (6)
1. The utility model provides a platform sling system intelligence balance control device which characterized in that: including digital inclinometer, data transmission module and PLC controller, digital inclinometer and data transmission module install at explosion-proof incasement, explosion-proof case is fixed at the platform sling center, and digital inclinometer passes through data transmission module and links to each other with the PLC controller, the PLC controller be connected with a plurality of converters, the steady car motor is connected to the converter and the platform sling leveling.
2. The intelligent balance control of a hanging scaffold suspension system as claimed in claim 1, wherein: and an accelerometer and a gyroscope are arranged in the digital inclinometer, and a high-precision attitude angle is output to the PLC through Kalman filtering.
3. The intelligent balance control of a hanging scaffold suspension system as claimed in claim 1, wherein: the data transmission module adopts a wired communication module, and the wired communication module adopts a UT-509 photoelectric isolation repeater and a communication cable.
4. The intelligent balance control of a hanging scaffold suspension system as claimed in claim 1, wherein: the data transmission module adopts a wireless communication module, and the wireless communication module adopts a DTD433M series wireless data terminal.
5. The intelligent balance control of a hanging scaffold suspension system as claimed in claim 1, wherein: the PLC is also connected with a touch screen which visually displays an interface and performs new and old system switching and data display.
6. The intelligent balance control of a hanging scaffold suspension system as claimed in claim 1, wherein: the PLC controller adopts Mitsubishi FX3 GA.
Priority Applications (1)
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CN201921007716.9U CN210109638U (en) | 2019-07-01 | 2019-07-01 | Intelligent balance control device for hanging scaffold suspension system |
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CN201921007716.9U CN210109638U (en) | 2019-07-01 | 2019-07-01 | Intelligent balance control device for hanging scaffold suspension system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110333731A (en) * | 2019-07-01 | 2019-10-15 | 中煤第五建设有限公司 | A kind of sinking platform suspending system intelligent balance control device and method |
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110333731A (en) * | 2019-07-01 | 2019-10-15 | 中煤第五建设有限公司 | A kind of sinking platform suspending system intelligent balance control device and method |
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