CN210108186U - Detection device for detecting position precision of small end inclined plane of connecting rod - Google Patents
Detection device for detecting position precision of small end inclined plane of connecting rod Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及汽车零部件的检测工装,尤其涉及一种用于检测连杆小端斜面位置精度的检测装置。The utility model relates to a detection tool for automobile parts, in particular to a detection device for detecting the positional accuracy of the inclined plane of the small end of a connecting rod.
背景技术Background technique
汽车发动机中,一些连杆的小端加工有斜面,加工完成后需要对斜面的加工尺寸进行检测,避免尺寸超差的产品进入下一工序影响成品质量。但由于被检测位置为斜面,无法采用常规检具进行检测,目前,检测这些斜面时需送入三坐标室进行检测,三坐标检测操作较为复杂且耗时长,导致送入三坐标室检测的工件送检时间长,严重影响生产效率,并且为减少送检三坐标室对生产效率的不良影响,目前都是采用抽检的方式,导致送检频率低,部分工件的斜面尺寸异常时未能被及时发现,不合格品易流出。In automobile engines, the small ends of some connecting rods are machined with inclined planes. After the processing is completed, the processing dimensions of the inclined planes need to be inspected to prevent the products with excessive dimensions from entering the next process and affecting the quality of the finished products. However, since the detected position is an inclined plane, conventional inspection tools cannot be used for detection. At present, when detecting these inclined planes, it needs to be sent to the three-coordinate room for detection. The three-coordinate detection operation is complicated and time-consuming, resulting in workpieces sent to the three-coordinate room for detection. The inspection time is long, which seriously affects the production efficiency. In order to reduce the adverse effect of the inspection three-coordinate room on the production efficiency, the sampling inspection method is currently adopted, resulting in low inspection frequency and abnormal slope dimensions of some workpieces. It was found that the substandard products were easy to flow out.
发明内容SUMMARY OF THE INVENTION
本实用新型的主要目的在于提供一种用于检测连杆小端斜面位置精度的检测装置,以实现连杆小端斜面的快速检测,提高检测效率、降低检测人员作业难度,防止不良品流出。The main purpose of the utility model is to provide a detection device for detecting the position accuracy of the small end slope of the connecting rod, so as to realize the rapid detection of the small end slope of the connecting rod, improve the detection efficiency, reduce the difficulty of the inspection personnel, and prevent the outflow of defective products.
为实现上述目的及其他相关目的,本实用新型技术方案如下:For realizing the above-mentioned purpose and other relevant purposes, the technical scheme of the present utility model is as follows:
一种用于检测连杆小端斜面位置精度的检测装置,包括:A detection device for detecting the positional accuracy of the inclined plane of the small end of a connecting rod, comprising:
检测台,其具有检测台面,被检测连杆检测时置于所述检测台面上,被检测连杆的小端斜面在检测时背对所述检测台面所在方向;a detection table, which has a detection table, which is placed on the detection table when the detected connecting rod is detected, and the small end slope of the detected connecting rod faces away from the direction of the detection table during detection;
大端快速定位组件,其用于将被检测连杆的大端定位并压紧在所述检测台面上;A big-end quick positioning assembly, which is used for positioning and pressing the big end of the connecting rod to be tested on the test table;
高度辅助测量件,所述高度辅助测量件上设置有用于贴合在被测连杆小端斜面的安装斜面和用于所述安装斜面贴合在被测连杆的小端斜面后保持水平的被测平面,所述被测平面朝上,且所述安装斜面上向下凸设有用于配合插入连杆小端安装孔的定位部;Auxiliary height measuring piece, the height auxiliary measuring piece is provided with a mounting slope for fitting to the small end slope of the connecting rod to be tested and a mounting slope for keeping the level after the mounting slope is fitted on the small end slope of the connecting rod to be tested. the plane to be measured, the plane to be measured faces upward, and the installation slope is downwardly protruded with a positioning portion for fitting into the installation hole of the small end of the connecting rod;
测量座,所述测量座上设置有测量表,所述测量表为百分表或千分表,测量时,所述测量表位于被测平面的上方,且所述测量表的测头抵在所述被测平面上测量所述被测平面的高度转换测量值;The measuring seat is provided with a measuring table, and the measuring table is a dial indicator or a dial indicator. When measuring, the measuring table is located above the measured plane, and the measuring head of the measuring table is against the Measuring the height conversion measurement value of the measured plane on the measured plane;
及标准块,所述标准块独立设置,所述标准块上设置有基准高度平面,所述标准块用于放置在所述检测台面上并使所述基准高度平面抵在所述测头上,以校准被测平面的高度。and a standard block, the standard block is set independently, a reference height plane is set on the standard block, and the standard block is used to be placed on the detection table and make the reference height plane abut on the measuring head, to calibrate the height of the measured plane.
可选的,所述大端快速定位组件包括:Optionally, the big-end quick positioning assembly includes:
侧向定位结构,其形成有用于限制被测栏杆的侧向位置的侧向限位空间,所述侧向定位结构设置在所述检测台面上。A lateral positioning structure is formed with a lateral limiting space for limiting the lateral position of the rail to be tested, and the lateral positioning structure is arranged on the detection table.
快速压紧器,其用于将被测连杆的大端的压紧在检测台面上;A quick presser, which is used to press the big end of the connecting rod to be tested on the test table;
及压紧器安装座,所述快速压紧器设置在所述压紧器安装座上,所述压紧器安装座设置在所述检测台面上,使所述快速压紧器的压头压在被测连杆的大端的上端面。and a presser mounting seat, the quick presser is arranged on the presser mounting seat, and the presser mounting seat is provided on the detection table, so that the indenter of the quick presser is pressed On the upper end face of the big end of the connecting rod to be tested.
可选的,所述侧向定位结构包括至少两块定位块,每块所述定位块均设置有用于与被测连杆大端的一侧面贴合的限位面,所述侧向定位空间形成于各所述定位块的所述限位面之间。Optionally, the lateral positioning structure includes at least two positioning blocks, each of the positioning blocks is provided with a limiting surface for fitting with a side surface of the big end of the connecting rod to be tested, and the lateral positioning space is formed. between the limiting surfaces of each of the positioning blocks.
可选的,所述定位块的数量为两块,两块所述定位块对称布置。Optionally, the number of the positioning blocks is two, and the two positioning blocks are arranged symmetrically.
可选的,所述快速压紧器可拆卸的设置在所述压紧器安装座上,所述压紧器安装座可拆卸的设置在所述检测台上。Optionally, the quick presser is detachably provided on the presser mounting seat, and the presser mounting seat is detachably provided on the testing table.
可选的,所述高度辅助测量件包括基体及可拆卸的设置在所述基体上的内芯,所述定位部设置在所述内芯上,所述安装斜面和被测平面设置在所述基体上。Optionally, the auxiliary height measuring member includes a base body and a detachable inner core provided on the base body, the positioning portion is set on the inner core, and the installation slope and the measured plane are set on the inner core. on the base.
可选的,所述基体上设置有凹槽,所述内芯的一端配合插入所述凹槽内,另一端形成所述定位部。Optionally, the base body is provided with a groove, one end of the inner core is fitted into the groove, and the other end forms the positioning portion.
可选的,所述基体和所述内芯通过第一螺栓可拆卸连接。Optionally, the base body and the inner core are detachably connected by first bolts.
可选的,所述测量座包括:Optionally, the measuring seat includes:
座体,其设置在所述检测台的所述检测台面上;a seat body, which is arranged on the detection table surface of the detection table;
及悬臂件,其设置在所述座体上且形成悬臂部,所述测量表安装在所述悬臂部上。and a cantilever member, which is arranged on the seat body and forms a cantilever portion, and the measuring meter is mounted on the cantilever portion.
可选的,所述悬臂件为长条板,所述悬臂件与所述座体之间通过第二螺栓连接,所述第二螺栓的数量至少两个,且两个所述第二螺栓沿所述悬臂件的上边方向布置。Optionally, the cantilever member is a long plate, the cantilever member and the base are connected by second bolts, the number of the second bolts is at least two, and the two second bolts are The cantilever member is arranged in the direction of the upper side.
本实用新型的用于检测连杆小端斜面位置精度的检测装置,将高度辅助测量件装在连杆的小端后,将高度辅助件的被测平面的高度作为代检尺寸,并以标准块校准代检高度尺寸,操作简单,能够实现连杆小端斜面的快速检测,提高了检测效率,降低检测人员作业难度,能够防止不良品流出。The detection device of the utility model is used for detecting the position accuracy of the inclined plane of the small end of the connecting rod. The height dimension of the block calibration and inspection is simple, and the operation is simple, which can realize the rapid inspection of the slope of the small end of the connecting rod, improve the inspection efficiency, reduce the difficulty of inspection personnel, and prevent the outflow of defective products.
附图说明Description of drawings
图1显示为连杆的结构示意图;Figure 1 shows a schematic diagram of the structure of the connecting rod;
图2显示为本实用新型的检测装置检测时的结构示意图;2 shows a schematic structural diagram of the detection device of the present invention during detection;
图3显示为图2的俯视图;Fig. 3 shows the top view of Fig. 2;
图4显示为标准块校准使用状态图;Figure 4 shows the use state diagram for standard block calibration;
实施例中附图标记说明:Description of reference numerals in the examples:
大端A、小端B、小端斜面C、小端安装孔D、检测台1、高度辅助测量件3、测量座4、标准块5、测量表6、检测台面11、定位块21、快速压紧器22、压紧器安装座23、基体31、内芯32、第一螺栓33、安装斜面311、被测平面312、定位部322、座体41、悬臂件42、第二螺栓43、基准高度平面51、测头61。Big end A, small end B, small end bevel C, small end mounting hole D, testing table 1, height auxiliary measuring piece 3,
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本实用新型更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本实用新型可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本实用新型发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other instances, some technical features known in the art are not described in order to avoid confusion with the present invention.
应当理解的是,本实用新型能够以不同形式实施,而不应当解释为局限于这里提出的实施例。相反地,提供这些实施例将使公开彻底和完全,并且将本实用新型的范围完全地传递给本领域技术人员。在附图中,自始至终相同附图标记表示相同的组件。It should be understood that the present invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the same reference numerals refer to the same components throughout.
结合参见图1、图2、图3、图4,本实施例公开了一种用于检测连杆小端斜面位置精度的检测装置,包括检测台1、大端快速定位组件、高度辅助测量件3、测量座4和标准块5。1 , 2 , 3 , and 4 , this embodiment discloses a detection device for detecting the positional accuracy of the small end slope of a connecting rod, including a detection table 1 , a large end quick positioning assembly, and an auxiliary height measuring piece 3. Measuring
其中,检测台1具有检测台面11,被检测连杆检测时置于所述检测台面11上,被检测连杆的小端斜面C在检测时背对所述检测台面11所在方向。The detection table 1 has a detection table 11 , which is placed on the detection table 11 during detection by the detection link, and the small end slope C of the detected link faces away from the direction of the detection table 11 during detection.
其中,大端快速定位组件用于将被检测连杆的大端A定位并压紧在检测台面11上。Wherein, the big end quick positioning assembly is used for positioning and pressing the big end A of the connecting rod to be detected on the detection table 11 .
其中,高度辅助测量件3上设置有用于贴合在被测连杆小端斜面C的安装斜面311和用于所述安装斜面311贴合在被测连杆的小端斜面C后保持水平的被测平面312,所述被测平面312朝上,且所述安装斜面311上向下凸设有用于配合插入连杆小端安装孔D的定位部322;The height auxiliary measuring member 3 is provided with a mounting slope 311 for fitting on the small end slope C of the connecting rod to be tested, and a mounting slope 311 for keeping the level after the mounting slope 311 is fitted on the small end slope C of the connecting rod to be tested. The measured plane 312, the measured plane 312 faces upward, and the installation slope 311 is protruded downward with a positioning portion 322 for fitting into the installation hole D of the small end of the connecting rod;
其中,测量座4上设置有测量表6,测量表6为百分表或千分表,测量时,测量表6位于被测平面312的上方,且测量表6的测头61抵在被测平面312上测量该被测平面312的高度转换测量值;The
及标准块5,所述标准块5独立设置,所述标准块5上设置有基准高度平面51,所述标准块5用于放置在所述检测台面11上并使标准块5的所述基准高度平面51抵在所述测头61 上,以校准被测平面312的高度。该标准块5的基准高度平面51的高度等于高度辅助测量件 3的安装斜面311贴合在标准小端斜面C(公差为零的设计斜面)上时被测平面312的设计高度值Ho。and a
采用本实施例的检测装置检测连杆小端斜面位置精度的检测步骤包括:The detection steps of using the detection device of this embodiment to detect the position accuracy of the small end of the connecting rod include:
将标准块5放置在检测台面11上,使测头61抵在基准高度平面51,读取测量表6当前读数H1;Place the
取走标准块5,将连杆置于检测台面11上,使小端斜面C背对检测台面11,并将高度辅助测量件3的定位部322插入小端安装孔D,转动高度辅助测量件3,使高度辅助测量件3的安装斜面311贴紧在小端斜面C上;Remove the
平移连杆位置,使连杆的大端A的位置与大端快速定位组件位置快速定位,辅助高度测量件的被测平面312位于测头61的下方,且测头61抵在被测平面312上,读取测量表6的当前读数H2;Translate the position of the connecting rod, so that the position of the big end A of the connecting rod and the position of the big end quick positioning assembly are quickly positioned, the measured plane 312 of the auxiliary height measuring piece is located below the measuring
上述的被测平面312高度的绝对高度值定义为HS,则HS=Ho+H2-H1,计算小端斜面C的高度偏差△H,△H=HS-Ho=H2-H1。The absolute height value of the height of the above-mentioned measured plane 312 is defined as H S , then H S =H o +H 2 -H 1 , calculate the height deviation ΔH of the small end slope C, ΔH=H S -H o =H 2 -H 1 .
采用本实施例的检测装置检测连杆小端斜面C的位置精度时,利用被测平面312的高度 HS作为代检尺寸,能够快速测得小端斜面C在高度方向上的偏差,也就是能够快速检测小端斜面C的位置精度,操作简单,提高了检测效率,降低检测人员作业难度,能够防止不良品流出。When the detection device of this embodiment is used to detect the positional accuracy of the small end slope C of the connecting rod, the height H S of the measured plane 312 is used as the inspection dimension, and the deviation of the small end slope C in the height direction can be quickly measured, that is, The position accuracy of the small-end inclined plane C can be quickly detected, the operation is simple, the detection efficiency is improved, the work difficulty of the inspection personnel is reduced, and the outflow of defective products can be prevented.
在一些实施例中,结合图1、图2、图3,所述大端快速定位组件包括:In some embodiments, with reference to FIG. 1 , FIG. 2 , and FIG. 3 , the big-end quick positioning assembly includes:
侧向定位结构,其形成有用于限制被测栏杆的侧向位置的侧向限位空间,所述侧向定位结构设置在所述检测台面11上。The lateral positioning structure is formed with a lateral limiting space for limiting the lateral position of the rail to be tested, and the lateral positioning structure is arranged on the detection table 11 .
快速压紧器22,其用于将被测连杆的大端A的压紧在检测台面11上;A
及压紧器安装座23,所述快速压紧器22设置在所述压紧器安装座23上,所述压紧器安装座23设置在所述检测台面11上,使所述快速压紧器22的压头压在被测连杆的大端A的上端面。And the
其中,快速压紧器22采用现有的快速压紧器,其通常都包括压头和手柄。Among them, the
检测时,将连杆的大端A直接置入侧向限位空间中,实现侧向快速定位,再下压快速压紧器22的手柄,使快速压紧器22的压头压在连杆的大端A端面上,实现整个连杆在检测台面11上的快速定位。When testing, put the big end A of the connecting rod directly into the lateral limit space to achieve lateral fast positioning, and then press down the handle of the
在一些实施例中,参见图3,所述侧向定位结构包括至少两块定位块21,每块所述定位块21均设置有用于与被测连杆大端A的一侧面贴合的限位面,所述侧向定位空间形成于各所述定位块21的所述限位面之间。In some embodiments, referring to FIG. 3 , the lateral positioning structure includes at least two
在一些实施例中,参见图3,所述定位块21的数量为两块,两块所述定位块21对称布置。在实际实施过程中,也可以设置多个定位块21。In some embodiments, referring to FIG. 3 , the number of the positioning blocks 21 is two, and the two
实施实施过程中,参见图3,该定位块21可以通过螺栓可拆卸的安装在检测台1上的检测台面11上,也可以直接一体设置在检测台面11上。In the implementation process, referring to FIG. 3 , the
在一些实施例中,参见图2、图3,所述快速压紧器22可拆卸的设置在所述压紧器安装座23上,所述压紧器安装座23可拆卸的设置在所述检测台1上。该快速压紧器22与压紧器安装座23之间可以通过螺栓实现可拆卸连接,压紧器安装座23和检测台1之间也可以通过螺栓实现可拆卸连接。当被检测连杆的型号发生改变时,可更换压紧器安装座23,以使快速压紧器22的高度改变,实现对不同型号的连杆大端A的压紧。In some embodiments, referring to FIG. 2 and FIG. 3 , the
在一些实施例中,参见图2,所述高度辅助测量件3包括基体31及可拆卸的设置在所述基体31上的内芯32,所述定位部322设置在所述内芯32上,所述安装斜面和被测平面312 设置在所述基体31上。In some embodiments, referring to FIG. 2 , the height auxiliary measuring member 3 includes a base body 31 and a detachable inner core 32 disposed on the base body 31 , and the positioning portion 322 is disposed on the inner core 32 , The installation slope and the measured plane 312 are arranged on the base body 31 .
在一些实施例中,参见图2,所述基体31上设置有凹槽,所述内芯32的一端配合插入所述凹槽内,另一端形成所述定位部322。In some embodiments, referring to FIG. 2 , the base body 31 is provided with a groove, one end of the inner core 32 is fitted into the groove, and the other end forms the positioning portion 322 .
在一些实施例中,参见图2所述基体31和所述内芯32通过第一螺栓33可拆卸连接。当被检测连杆的型号发生改变时,可以更换内芯32,实现不同型号的连杆的小端斜面C的检测。In some embodiments, referring to FIG. 2 , the base body 31 and the inner core 32 are detachably connected by first bolts 33 . When the model of the connecting rod to be detected is changed, the inner core 32 can be replaced to realize the detection of the small end slope C of the connecting rod of different models.
在一些实施例中,参见图2、图4,所述测量座4包括:In some embodiments, referring to FIG. 2 and FIG. 4 , the
座体41,其设置在所述检测台1的所述检测台面11上;a
及悬臂件42,其设置在所述座体41上且形成悬臂部,所述测量表6安装在所述悬臂部上。and a cantilever member 42, which is arranged on the
在一些实施例中,参见图2,所述悬臂件42为长条板,所述悬臂件42与所述座体41之间通过第二螺栓43连接,所述第二螺栓43的数量至少两个,且两个所述第二螺栓43沿所述悬臂件42的上边方向布置。这种悬臂件42耗材少,且这种螺栓布置方式有利于使长条板状的悬臂件42更可靠的安装在座体41上。In some embodiments, referring to FIG. 2 , the cantilever member 42 is a long plate, the cantilever member 42 and the base 41 are connected by
在本实用新型描述中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。In the description of the present invention, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may include the direct contact between the first and second features, or may include the first and second features. The two features are not in direct contact but through another feature between them.
本实用新型的描述中,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、组件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、组件、部件和/或组的存在或添加。In describing the present invention, the singular forms "a", "an" and "the/the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the terms "compose" and/or "include", when used in this specification, identify the presence of stated features, integers, steps, operations, components and/or parts, but do not exclude one or more other The presence or addition of features, integers, steps, operations, components, parts and/or groups.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
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