CN204388760U - Detect the comprehensive check tool of thrust surface Distance geometry verticality - Google Patents
Detect the comprehensive check tool of thrust surface Distance geometry verticality Download PDFInfo
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- CN204388760U CN204388760U CN201520041769.8U CN201520041769U CN204388760U CN 204388760 U CN204388760 U CN 204388760U CN 201520041769 U CN201520041769 U CN 201520041769U CN 204388760 U CN204388760 U CN 204388760U
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Abstract
Description
技术领域 technical field
本实用新型涉及检测领域,更具体地说涉及一种检测止推面距离和垂直度的综合检具。 The utility model relates to the detection field, in particular to a comprehensive inspection tool for detecting the distance and verticality of a thrust surface.
背景技术 Background technique
根据产品加工的需要,在加工过程需保证止推面距离和垂直度。一些客户对距离尺寸和垂直度要求较高,现场加工方式采用多工位加工检测频次很高,若采用传统检测方式检测效率低下且垂直度送三坐标检测等待时间较长在此过程中可能产生质量隐患。因此需要设计一种用于快速准确的检测零件的止推面距离和垂直度的检具。 According to the needs of product processing, the distance and verticality of the thrust surface must be guaranteed during the processing. Some customers have high requirements on distance size and verticality, and the on-site processing method adopts multi-station processing and detection frequency is very high. If the traditional detection method is used, the detection efficiency is low and the verticality is sent to the three-coordinate detection. The waiting time is long. This process may cause Hidden danger to quality. Therefore, it is necessary to design a checking tool for quickly and accurately detecting the thrust surface distance and verticality of parts.
发明内容 Contents of the invention
本实用新型的目的是提供一种检测止推面距离和垂直度的综合检具,以快速准确的检测零件的止推面距离和垂直度。 The purpose of the utility model is to provide a comprehensive inspection tool for detecting the distance and verticality of the thrust surface, so as to quickly and accurately detect the distance and verticality of the thrust surface of parts.
本实用新型所述检测止推面距离和垂直度的综合检具,包括底板和设置在底板上的止推面距离检具及垂直度检具,止推面距离检具包括第一百分表,呈平行布置的第一V型块和第二V型块,第一V型块和第二V型块通过螺栓固定在底板上,第一V型块和第二V型块的上端均开设有在同一轴向上的V型槽,在第二V型块的一侧安装有轴向定位块,轴向定位块的上端开设有呈圆弧形的定位槽,第一百分表通过表架安装在底板上,其测头指向第一V型块。 The comprehensive inspection tool for detecting the distance and verticality of the thrust surface described in the utility model includes a bottom plate and a distance inspection tool for the thrust surface and a verticality inspection tool arranged on the bottom plate, and the distance inspection tool for the thrust surface includes a first dial indicator , the first V-shaped block and the second V-shaped block arranged in parallel, the first V-shaped block and the second V-shaped block are fixed on the bottom plate by bolts, and the upper ends of the first V-shaped block and the second V-shaped block are opened There are V-shaped grooves on the same axial direction, and an axial positioning block is installed on one side of the second V-shaped block. The upper end of the axial positioning block is provided with an arc-shaped positioning groove. The stand is mounted on the base plate with its probe pointing towards the first V-shaped block.
垂直度检具包括第二百分表、呈平行布置的第三V型块和第四V型块,第三V型块和第四V型块通过螺栓固定在底板上,第三V型块和第四V型块的上端均开设有在同一轴向上的V型槽,第二百分表通过表架安装在底板上,其测头指向第四V型块,在与测头位置对应处还设置有轴向定位座,轴向定位座固定在底板上,轴向定位座与第四V型块相对的一侧设置有钢珠,钢珠与待测件止推面的接触点与第二百分表测头的连线与所述V型槽的轴线垂直。 The verticality inspection tool includes the second dial indicator, the third V-shaped block and the fourth V-shaped block arranged in parallel, the third V-shaped block and the fourth V-shaped block are fixed on the bottom plate by bolts, the third V-shaped block The upper end of the fourth V-shaped block and the upper end of the fourth V-shaped block are provided with a V-shaped groove in the same axial direction. The second dial gauge is installed on the bottom plate through the meter frame, and its probe points to the fourth V-shaped block. An axial positioning seat is also provided at the position, and the axial positioning seat is fixed on the bottom plate. A steel ball is provided on the opposite side of the axial positioning seat and the fourth V-shaped block, and the contact point between the steel ball and the thrust surface of the test piece and the second The connecting line of the dial indicator probe is perpendicular to the axis of the V-shaped groove.
进一步,所述表架呈L型,其水平段与底板螺栓连接,其竖直段上部开设百分表安装孔,其上端面向下开设有与所述百分表安装孔连通的螺栓孔,第一、第二百分表的测头端位于所述百分表安装孔中,螺栓旋装在所述螺栓孔中,对第一、第二百分表进行抵压限位。 Further, the meter frame is L-shaped, and its horizontal section is connected with the bottom plate bolts, and the upper part of the vertical section is provided with a dial gauge installation hole, and its upper end face is downwardly provided with a bolt hole communicating with the dial gauge installation hole. 1. The measuring head end of the second dial indicator is located in the installation hole of the dial indicator, and the bolts are screwed into the bolt holes to press and limit the first and second dial indicators.
检测止推面距离时,首先将百分表固定在表架合适位置处,用标准件放在第一V型块和第二V型块的V型槽上,标准件的F面紧靠轴向定位块定位,实现定位,将百分表指针指零,此时表上所指的零位即为标准件距离尺寸,待测件的定位与标准件一样,观察百分表指针所指的数值,此数值即为零件止推面距离与校准件的止推面距离的大小差值,通过校准件止推面距离的数值换算得到零件的实际止推面距离的数值。 When detecting the distance of the thrust surface, firstly fix the dial indicator at the proper position of the meter frame, put the standard part on the V-shaped groove of the first V-shaped block and the second V-shaped block, and the F surface of the standard part is close to the shaft Position to the positioning block to achieve positioning, point the pointer of the dial indicator to zero, and the zero position indicated on the meter is the distance from the standard part. The positioning of the part to be tested is the same as that of the standard part. Value, this value is the difference between the thrust surface distance of the part and the thrust surface distance of the calibration part, and the value of the actual thrust surface distance of the part is obtained by converting the value of the thrust surface distance of the calibration part.
检测垂直度时,将待测件限位在第三、第四V型槽上,待测件的止推面紧靠轴向定位座上的小钢珠旋转零件360°直接看表上数值变化值再除以2就得到待测件止推面的垂直度。 When testing verticality, limit the piece to be tested on the third and fourth V-shaped grooves, and the thrust surface of the piece to be tested is close to the small steel ball on the axial positioning seat. Rotate the part 360° and directly look at the numerical change value on the table Then divide by 2 to get the verticality of the thrust surface of the test piece.
本实用新型所述检测止推面距离和垂直度的综合检具,制作成本低、调整和操作简单易懂且使用寿命较长,检测结果可靠,节约了检测成本。该检具综合了止推面距离和垂直度的检测,测量时间短,可快速测量,读数方便,满足了对止推面距离和垂直度工艺要求较高或者检测频次较高的要求,有利于质量控制可及时发现生产过程中不良品,减少了因送三坐标检测的等待时间提高了工作效率也保证了产量。 The comprehensive inspection tool for detecting the distance and verticality of the thrust surface described in the utility model has the advantages of low production cost, simple and easy adjustment and operation, long service life, reliable detection results, and saves the detection cost. The inspection tool integrates the detection of the thrust surface distance and verticality, the measurement time is short, it can be measured quickly, and the reading is convenient. Quality control can detect defective products in the production process in a timely manner, reducing the waiting time for three-coordinate inspection, improving work efficiency and ensuring output.
附图说明 Description of drawings
图1为本实用新型的结构示意图(包含待测件); Fig. 1 is a schematic structural view of the utility model (including the test piece);
图2为本实用新型的俯视图(包含待测件); Figure 2 is a top view of the utility model (including the test piece);
图3为本实用新型中第一V型块的结构示意图; Fig. 3 is the structural representation of the first V-shaped block in the utility model;
图4为本实用新型中第二V型块的结构示意图; Fig. 4 is the structural representation of the second V-shaped block in the utility model;
图5为本实用新型中轴向定位块结构示意图; Fig. 5 is a structural schematic diagram of the axial positioning block in the utility model;
图6为实用新型中表架的结构示意图; Fig. 6 is the structural representation of the table frame in the utility model;
图7为实用新型中轴向定位座的结构示意图; Fig. 7 is a schematic structural view of the axial positioning seat in the utility model;
图8为图7的俯视图; Figure 8 is a top view of Figure 7;
图9为标准件的结构示意图。 Fig. 9 is a schematic structural diagram of a standard part.
具体实施方式 Detailed ways
为了进一步解释本实用新型的技术方案,下面结合附图来对本实用新型进行详细阐述。 In order to further explain the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings.
参见图1至图9所示,检测止推面距离和垂直度的综合检具,包括底板1和设置在底板1上的止推面距离检具及垂直度检具。止推面距离检具包括第一百分表7,呈平行布置的第一V型块4和第二V型块2,第一V型块4和第二V型块1通过螺栓固定在底板1上,第一V型块4和第二V型块2的上端均开设有在同一轴向上的V型槽,在第二V型块2的一侧安装有轴向定位块3,轴向定位块3通过螺栓固定在第二V型块2上,轴向定位块3的上端开设有呈圆弧形的定位槽,第一百分表7通过表架7安装在底板1上,其测头指向第一V型块4。 Referring to Fig. 1 to Fig. 9, the comprehensive inspection tool for detecting the distance and verticality of the thrust surface includes the base plate 1 and the distance inspection tool and the verticality inspection tool for the thrust surface arranged on the bottom plate 1. The thrust surface distance checker includes a first dial indicator 7, a first V-shaped block 4 and a second V-shaped block 2 arranged in parallel, and the first V-shaped block 4 and the second V-shaped block 1 are fixed on the bottom plate by bolts 1, the upper ends of the first V-shaped block 4 and the second V-shaped block 2 are provided with V-shaped grooves on the same axial direction, and an axial positioning block 3 is installed on one side of the second V-shaped block 2. The positioning block 3 is fixed on the second V-shaped block 2 by bolts, and the upper end of the axial positioning block 3 is provided with an arc-shaped positioning groove. The first dial indicator 7 is installed on the bottom plate 1 through the meter frame 7. The probe points to the first V-block 4 .
垂直度检具包括第二百分表10、呈平行布置的第三V型块8和第四V型块9,第三V型块8和第四V型块9通过螺栓固定在底板1上,第三V型块8和第四V型块9的上端均开设有在同一轴向上的V型槽,第二百分表10通过表架6安装在底板1上,其测头指向第四V型块9,在与测头位置对应处还设置有轴向定位座5,轴向定位座5通过螺栓固定在底板1上,轴向定位座5与第四V型块9相对的一侧设置有钢珠51,钢珠51上与待测件止推面的接触点与第二百分表测头的连线与所述V型槽的轴线垂直。 The verticality inspection tool includes a second dial indicator 10, a third V-shaped block 8 and a fourth V-shaped block 9 arranged in parallel, and the third V-shaped block 8 and the fourth V-shaped block 9 are fixed on the bottom plate 1 by bolts , the upper ends of the third V-shaped block 8 and the fourth V-shaped block 9 are provided with V-shaped grooves on the same axial direction, the second dial indicator 10 is installed on the bottom plate 1 through the meter frame 6, and its measuring head points to the first Four V-shaped blocks 9 are also provided with an axial positioning seat 5 at the position corresponding to the position of the measuring head. The axial positioning seat 5 is fixed on the base plate 1 by bolts, and the axial positioning seat 5 is opposite to the fourth V-shaped block 9. A steel ball 51 is arranged on the side, and the connection line between the contact point on the steel ball 51 and the thrust surface of the object to be tested and the second dial indicator probe is perpendicular to the axis of the V-shaped groove.
所述表架6呈L型,其水平段与底板1螺栓连接,其竖直段上部开设百分表安装孔61,其上端面向下开设有与所述百分表安装孔连通的螺栓孔62,第一、第二百分表的测头端位于所述百分表安装孔61中,螺栓旋装在所述螺栓孔62中,对百分表进行抵压限位。 The meter frame 6 is L-shaped, and its horizontal section is bolted to the bottom plate 1. A dial indicator installation hole 61 is provided on the upper part of its vertical section, and a bolt hole 62 communicating with the dial indicator installation hole is opened downward on its upper end. , the measuring heads of the first and second dial gauges are located in the dial gauge installation holes 61, and the bolts are screwed into the bolt holes 62 to press and limit the dial gauges.
使用时,结合图1、图2和图9所示:检测止推面距离时,首先将第一百分表固定在表架合适位置处,用标准件11放在第一V型块和第二V型块的V型槽上,标准件的F面紧靠轴向定位块定位,实现定位,将百分表指针指零,此时表上所指的零位即为标准件距离尺寸。检具校对完毕后,将待测件第一V型块和第二V型块的V型槽上,待测件F面紧靠轴向定位块定位,实现定位,观察百分表指针所指的数值,此数值即为零件止推面距离与校准件的止推面距离的大小差值,通过校准件止推面距离的数值换算得到零件的实际止推面距离的数值。检测垂直度时,将待测件限位在第三、第四V型槽上,待测件的止推面紧靠轴向定位座上的小钢珠旋转零件360°直接看第二百分表上数值变化值再除以2就得到零件止推面的垂直度。为提高检测的精度,可以用千分表代替上述百分表。 When in use, as shown in Fig. 1, Fig. 2 and Fig. 9: when detecting the distance of the thrust surface, first fix the first dial indicator at the appropriate position of the meter frame, and place the standard part 11 on the first V-shaped block and the second On the V-groove of the second V-shaped block, the F surface of the standard part is positioned close to the axial positioning block to realize positioning, and the pointer of the dial indicator is pointed to zero. At this time, the zero position indicated on the table is the distance dimension of the standard part. After the inspection tool is checked, place the F surface of the test piece on the V-shaped groove of the first V-shaped block and the second V-shaped block of the test piece close to the axial positioning block to realize positioning, and observe the pointer of the dial indicator. This value is the difference between the thrust surface distance of the part and the thrust surface distance of the calibration piece, and the value of the actual thrust surface distance of the part is obtained by converting the value of the thrust surface distance of the calibration piece. When testing verticality, limit the piece to be tested on the third and fourth V-shaped grooves, and the thrust surface of the piece to be tested is close to the small steel ball on the axial positioning seat. Rotate the part 360° and directly look at the second dial indicator Divide the upper numerical change value by 2 to get the verticality of the thrust surface of the part. In order to improve the detection accuracy, a dial indicator can be used instead of the above dial indicator.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105277105A (en) * | 2015-11-30 | 2016-01-27 | 沈阳飞机工业(集团)有限公司 | Perpendicularity measurement tool |
| CN106482609A (en) * | 2016-11-08 | 2017-03-08 | 广西玉柴机器股份有限公司 | Thrust surface of cylinder body thickness detection apparatus |
| CN106500574A (en) * | 2016-11-25 | 2017-03-15 | 无锡贺安特动力科技有限公司 | Arrangement for measuring verticality |
| CN106705793A (en) * | 2016-12-14 | 2017-05-24 | 江门市力泰科技有限公司 | Length comprehensive measuring tool |
| CN107462186A (en) * | 2017-09-08 | 2017-12-12 | 昆山冠品优精密机械有限公司 | 4th axle arrangement for measuring verticality and the 4th shaft flange end face squareness detection method |
| CN107877263A (en) * | 2017-11-06 | 2018-04-06 | 无锡鹰贝精密轴承有限公司 | Drill gun tool setting checking fixture |
| CN109099813A (en) * | 2018-09-30 | 2018-12-28 | 南京泉峰汽车精密技术股份有限公司 | Cubing suitable for axial workpiece |
| CN113188400A (en) * | 2021-04-19 | 2021-07-30 | 上汽大众汽车有限公司 | Measuring device for measuring size of thrust surface of cylinder body |
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2015
- 2015-01-21 CN CN201520041769.8U patent/CN204388760U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105277105A (en) * | 2015-11-30 | 2016-01-27 | 沈阳飞机工业(集团)有限公司 | Perpendicularity measurement tool |
| CN106482609A (en) * | 2016-11-08 | 2017-03-08 | 广西玉柴机器股份有限公司 | Thrust surface of cylinder body thickness detection apparatus |
| CN106500574A (en) * | 2016-11-25 | 2017-03-15 | 无锡贺安特动力科技有限公司 | Arrangement for measuring verticality |
| CN106500574B (en) * | 2016-11-25 | 2019-02-01 | 无锡贺安特动力科技有限公司 | Arrangement for measuring verticality |
| CN106705793A (en) * | 2016-12-14 | 2017-05-24 | 江门市力泰科技有限公司 | Length comprehensive measuring tool |
| CN107462186A (en) * | 2017-09-08 | 2017-12-12 | 昆山冠品优精密机械有限公司 | 4th axle arrangement for measuring verticality and the 4th shaft flange end face squareness detection method |
| CN107877263A (en) * | 2017-11-06 | 2018-04-06 | 无锡鹰贝精密轴承有限公司 | Drill gun tool setting checking fixture |
| CN109099813A (en) * | 2018-09-30 | 2018-12-28 | 南京泉峰汽车精密技术股份有限公司 | Cubing suitable for axial workpiece |
| CN113188400A (en) * | 2021-04-19 | 2021-07-30 | 上汽大众汽车有限公司 | Measuring device for measuring size of thrust surface of cylinder body |
| CN113188400B (en) * | 2021-04-19 | 2022-08-09 | 上汽大众汽车有限公司 | Measuring device for measuring size of thrust surface of cylinder body |
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Address after: 408102, No. 192, Julong Avenue, Li Gang Industrial Park, Fuling District, Chongqing Patentee after: CHONGQING MEIXIN YINGSHEN MACHINERY Co.,Ltd. Address before: 408102, No. 192, Julong Avenue, Li Gang Industrial Park, Fuling District, Chongqing Patentee before: CHONGQING MEIXIN YISHEN MACHINERY MANUFACTURING Co.,Ltd. |
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