CN210103881U

CN210103881U - Beer saccharification equipment

Info

Publication number: CN210103881U
Application number: CN201920662162.XU
Authority: CN
Inventors: 赖周琦
Original assignee: Ningbo Hutai Food Machinery Manufacturing Co Ltd
Current assignee: Ningbo Hutai Food Machinery Manufacturing Co Ltd
Priority date: 2019-05-09
Filing date: 2019-05-09
Publication date: 2020-02-21
Anticipated expiration: 2029-05-09

Abstract

The utility model provides a pair of beer saccharification equipment is including smashing jar and saccharification jar, smash a jar intercommunication saccharification jar, saccharification jar is equipped with interior cavity, the surface of interior cavity is equipped with the heat preservation chamber, saccharification jar further is equipped with heating device, heating device install in one side of saccharification jar, heating device one end intercommunication interior cavity, the other end intercommunication the heat preservation chamber, heating device includes vapor absorber, heating jar and vapor blowout ware, vapor absorber one end stretches into interior intracavity, the other end intercommunication heating jar, vapor blowout ware one end intercommunication heating jar, the other end stretches into in the heat preservation intracavity, whole device simple structure, reasonable in design can improve the utilization efficiency of production in-process energy effectively.

Description

Beer saccharification equipment

Technical Field

The utility model relates to the technical field of beer production equipment, in particular to a saccharification equipment for producing beer.

Background

Beer is one of the oldest alcoholic beverages in humans, which is the third ranked beverage consumed worldwide after water and tea. The beer is prepared from barley malt, hop and water as main raw materials by fermenting to obtain low alcohol saturated with carbon dioxide. In the process of beer processing, beer saccharification equipment is one of key equipment for producing beer, and is used for preparing wort by using barley malt as a raw material.

In the prior art, beer is generally heated up by directly heating the bottom of a pot body in a saccharifying process, but the heating up mode causes that the temperature of the bottom of the whole saccharifying equipment is too high, but the raw materials which cannot be heated up are difficult to obtain preset temperature, so that the temperature difference among the raw materials is easily caused in the saccharifying process, and the saccharifying degrees among the raw materials in the saccharifying equipment are different, the energy consumption and the time consumption are low, and the efficiency is low; meanwhile, the heating mode easily causes the phenomenon that the raw materials are burnt in the saccharifying equipment, and wastes the raw materials and manpower.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a main aim at provides a beer saccharification equipment, its difference of overcoming prior art, its simple structure, reasonable in design can recycle the heat that self produced effectively through setting up heating device to reach energy-conserving province's effect of consuming.

Another object of the utility model is to provide a beer saccharification equipment, it is through utilizing the refrigerated water after the heating to wash the device tentatively to practiced thrift the water resource effectively, reduced manufacturing cost, improved the utilization ratio to the resource.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a beer saccharification device comprises a crushing tank and a saccharification tank, wherein the crushing tank is communicated with the saccharification tank, the saccharification tank is provided with an inner cavity, the outer surface of the inner cavity is provided with a heat preservation cavity, the inner cavity is provided with a stirring device and a cleaning device, the stirring device is arranged in the inner cavity, the cleaning device is arranged above the stirring device, the saccharification tank is further provided with a heating device which is arranged on one side of the saccharification tank, one end of the heating device is communicated with the inner cavity, the other end of the heating device is communicated with the heat preservation cavity, the heating device comprises a water vapor absorber, a heating tank and a water vapor ejector, the water vapor absorber one end stretches into in the internal cavity, the other end intercommunication the heating jar, water vapor blowout ware one end intercommunication the heating jar, the other end stretches into the heat preservation intracavity.

According to the utility model discloses an embodiment, the vapor absorber is equipped with a plurality of absorption pipelines, and is a plurality of be parallel connection between the absorption pipeline, absorption pipeline one end is connected the heating jar, the other end insert equally spaced in the inner chamber, each all install the absorption cover on the absorption pipeline, the absorption cover is loudspeaker column structure.

According to the utility model discloses an embodiment, it is a plurality of its opening diameter of absorption cover is from lower supreme grow gradually in vertical direction.

According to the utility model discloses an embodiment, vapor sprayer is equipped with a plurality of blowout pipelines, each the blowout pipeline communicates respectively the heating tank and the heat preservation chamber is a plurality of for parallel connection between the blowout pipeline, it is a plurality of the blowout pipeline stretches into on vertical direction equidistant in the heat preservation intracavity, each all install the shower nozzle on the blowout pipeline, each the shower nozzle respectively towards the heat preservation chamber.

According to the utility model discloses an embodiment, belt cleaning device is including wasing the passageway and wasing the shower nozzle, wash the passageway intercommunication wash the shower nozzle, it is equipped with a plurality of inlets, a plurality of to wash to be equipped with on the passageway the inlet divide to be located wash on the passageway, one of them the inlet intercommunication the delivery port in heat preservation chamber, wash the shower nozzle install in agitating unit's top, wash the shower nozzle towards agitating unit.

According to the utility model discloses an embodiment, saccharification jar is equipped with the filter screen, the filter screen install in the interior cavity, the filter screen will interior cavity partition forms stirring chamber and filter chamber, agitating unit install in the stirring intracavity.

According to the utility model discloses an embodiment, saccharification jar is equipped with adsorption equipment, adsorption equipment install in the surface of saccharification jar, adsorption equipment intercommunication the filter chamber.

According to the utility model discloses an embodiment, smash jar and be equipped with reducing mechanism, reciprocating sieve and hoisting device, reducing mechanism install in smash jar in, the reciprocating sieve slope install in reducing mechanism's below, hoisting device install in smash one side of jar, hoisting device one end intercommunication the reciprocating sieve, the other end intercommunication smash the feed inlet of jar.

The utility model has the advantages that: by adopting the technical scheme, the utility model is provided with the heating device, the heat generated in the saccharification process is effectively utilized by collecting and heating the hot steam generated in the saccharification tank and then conveyed into the heat preservation cavity, thereby achieving the effects of energy saving and consumption saving; the spray heads extend into different positions of the heat-insulating cavity, so that the positions in the saccharifying tank have the same position, the temperature difference between materials is small, and the saccharifying efficiency is effectively improved; the filter cavity is provided with an adsorption device, and the adsorption device enables the filter cavity to form negative pressure, so that the filtering speed is improved under the action of pressure difference, and the progress of the whole saccharification process is accelerated.

Drawings

Fig. 1 is a schematic structural view of a preferred embodiment according to the present invention.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

As shown in fig. 1, a beer saccharification apparatus 1 includes a pulverization tank 10 and a saccharification tank 20, wherein the pulverization tank 10 is communicated with the saccharification tank 20, the saccharification tank 20 is provided with an inner cavity 30, pulverized materials are conveyed into the inner cavity 30 of the saccharification tank 20 for saccharification operation, the outer surface of the inner cavity 30 is provided with a heat preservation cavity 40, the heat preservation cavity 40 can effectively maintain the temperature of the materials in the inner cavity 30 for saccharification operation, the inner cavity 30 is provided with a stirring device 31 and a cleaning device 32, the stirring device 31 is installed in the inner cavity 30, and the stirring device 31 can stir the materials in the inner cavity 30, so that the materials are mixed more uniformly; the cleaning device 32 is installed above the stirring device 31, the cleaning device 32 can clean the interior of the saccharification tank 20 after the saccharification process is completed, so that the automation degree of the whole device is high, the saccharification tank 20 is further provided with a heating device 50, the heating device 50 is installed at one side of the saccharification tank 20, one end of the heating device 50 is communicated with the inner cavity 30, the other end is communicated with the heat preservation cavity 40, the heating device 50 comprises a water vapor absorber 51, a heating tank 52 and a water vapor ejector 53, one end of the water vapor absorber 51 extends into the inner cavity 30, the other end is communicated with the heating tank 52, one end of the water vapor ejector 53 is communicated with the heating tank 52, the other end extends into the heat preservation cavity 40, when the saccharification operation is performed, a great amount of hot steam can be generated in the saccharification tank 20, the water vapor absorber 51 can absorb the hot steam generated in the inner cavity 30, the material in the inner cavity 30 is heated by the heating device 50 through the insulated cavity 40 by reheating the material to the temperature required by the saccharification tank 20 through the heating tank 52 and then spraying the heated material into the insulated cavity 40 through the steam sprayer 53, so that various enzymes in the inner cavity 30 can effectively decompose the nutrients in the material.

The water vapor absorber 51 comprises a plurality of absorbing pipelines 511, the absorbing pipelines 511 are connected in parallel, one end of each absorbing pipeline 511 is connected with the heating tank 52, and the other end of each absorbing pipeline 511 is inserted into the inner cavity 30 at equal intervals, so that the absorbing cover 512 on each absorbing pipeline 511 can respectively absorb heat in the inner cavity 30, and the water vapor in the inner cavity 30 can be completely absorbed through layer-by-layer absorption, thereby not causing energy waste; each absorption pipeline 511 is provided with an absorption cover 512, the heating tank 52 is provided with a motor, the motor can provide power for the water vapor absorber 51, so that the absorption cover 512 can absorb high-temperature water vapor generated in the inner cavity 30, the high-temperature water vapor is conveyed into the heating tank 52 through the absorption pipeline 511, the heating tank 52 can heat the absorbed water vapor, when the water vapor is heated to a proper temperature, the heating tank 52 can convey the heated water vapor into the heat preservation cavity 40 through the water vapor ejector 53, so as to form a circulation process, effectively improve the energy utilization rate in the saccharification process, the absorption cover 512 is a structure with an opening gradually enlarged, one end with the large opening of the absorption cover 512 faces the inner cavity 30, so that the absorption cover 512 can rapidly absorb heat in the inner cavity 30, thereby effectively improving the utilization efficiency of energy.

Wherein, the opening diameter of the plurality of absorption hoods 512 gradually increases from bottom to top in the vertical direction thereof, so that when the water vapor generated in the saccharification tank 20 volatilizes upwards, and when one of the absorption hoods 512 does not absorb the water vapor completely, the diameter of the absorption hood 512 right above the absorption hood is larger than that of the absorption hood below the absorption hood, so that the unabsorbed water vapor can be absorbed, and the situation that the water vapor generated in the inner cavity 30 cannot be completely absorbed can be effectively avoided.

Wherein the steam sprayer 53 comprises a plurality of spraying pipes 531, the plurality of spraying pipes 531 are connected in parallel, the plurality of spraying pipes 531 extend into the heat preservation chamber 40 at equal intervals in the vertical direction, each spraying pipe 531 is communicated with the heating tank 52 and the heat preservation chamber 40, each spraying pipe 531 is provided with a spray head 532, the spray heads 532 face the heat preservation chamber 40, so that the spraying duct 531 can deliver the hot steam in the heating tank 52 to various positions in the soak chamber 40, thereby effectively ensuring that the temperature in each location in the insulated chamber 40 is consistent, thereby allowing the same temperature throughout the interior chamber 30, therefore, the materials are uniformly heated in the inner cavity 30, and the temperature difference among the materials is small, so that the saccharification efficiency is effectively improved; when the heating operation is required in the saccharification tank 20, the heating tank 52 can heat the tank body, so that the saccharification requirement in the saccharification tank 20 is met, and then the water is conveyed to the spray head 532 through the spraying pipeline 531, the spray head 532 can spray the heated water vapor into the heat preservation cavity 40, so that the heating device 50 can transfer the heat in the inner cavity 30 to the insulated cavity 40, thereby not only achieving the operation of heating the inside of the inner cavity 30, but also effectively reusing the heat generated in the inner cavity 30, so that the whole device saves energy and consumption, improves the utilization rate of heat energy in the whole device, and in addition, the heat transfer speed of steam is slow, therefore, the temperature in the saccharification tank 20 is easy to control, thereby effectively improving the production efficiency of the whole saccharification process.

The cleaning device 32 comprises a cleaning passage 321 and a cleaning nozzle 322, the cleaning passage 321 is communicated with the cleaning nozzle 322, and a cleaning medium is conveyed to the cleaning nozzle 322 through the cleaning passage 321; the cleaning channel 321 is provided with a plurality of liquid inlets 323, the plurality of liquid inlets 323 are respectively arranged on the cleaning channel 321, different cleaning liquids can be introduced into the plurality of liquid inlets 323, so as to rapidly realize cleaning processes such as acid cleaning, alkali cleaning and water cleaning on the saccharification tank 20, one of the liquid inlets 323 is communicated with the water outlet of the heat preservation cavity 40, so that water formed by liquefying steam cooling heated in the heat preservation cavity 40 can be conveyed to the cleaning channel 321 through the water outlet of the heat preservation cavity 40, the cleaning nozzle 322 is arranged above the stirring device 31, the cleaning nozzle 322 faces the stirring device 31, so that the cleaning nozzle 322 can clean the interior of the saccharification tank 20, the cleaning process effectively utilizes the water formed by cooling and liquefying the heated steam well, and thus the saccharification tank 20 can be primarily cleaned, in the later stage, only other media such as acid, alkali, hot steam and the like are needed to be introduced into the liquid inlet 323 for cleaning, and water in the saccharification process can be further reused in the process, so that the whole device is more energy-saving and energy-saving.

The saccharification tank 20 is provided with a filter screen 60, the filter screen 60 is installed in the inner cavity 30, the filter screen 60 separates the inner cavity 30 to form a stirring cavity 33 and a filter cavity 34, the stirring device 31 is installed in the stirring cavity 33, the stirring device 31 can stir the materials entering the stirring cavity 33, so that the materials can be mixed, the whole saccharification process can be accelerated, meanwhile, the filter screen 60 can filter the materials in the stirring cavity 33, the stirring and filtering can be realized, and the working efficiency of the whole saccharification process can be improved.

The saccharification tank 20 is provided with an adsorption device 70, the adsorption device 70 is mounted on the outer surface of the saccharification tank 20, the adsorption device 70 is communicated with the filter cavity 34, when the material in the stirring cavity 33 is filtered, the adsorption device 70 is started, the adsorption device 70 can perform vacuum pumping operation on the filter cavity 34, so that negative pressure is formed in the filter cavity 34, and the whole filtering process can be effectively accelerated under the action of pressure difference.

Wherein, smash jar 10 and be equipped with reducing mechanism 11, reciprocating sieve 12 and hoisting device 13, reducing mechanism 11 install in smash jar 10, reciprocating sieve 12 slope install in reducing mechanism 11's below, hoisting device 13 install in smash one side of jar 10, hoisting device 13 one end intercommunication reciprocating sieve 12, the other end intercommunication smash the feed inlet of jar 10, when the material gets into smash jar 10, reducing mechanism 11 can smash the material, the material after smashing can fall into reciprocating sieve 12, reciprocating sieve 12 can sieve the material, smash complete material can fall into the bottom of smashing jar 10 through reciprocating sieve 12 to carry to saccharification jar 20 through the discharge gate of smashing jar 10, and uncrushed complete material can slide into along reciprocating sieve 12 in hoisting device 13, the lifting device 13 can convey the material which is not completely crushed into the crushing tank 10 again to be crushed, so that the material can be completely crushed by the crushing tank 10, the contact area between the materials is increased, the contact between malt and various enzymes is facilitated, the protein in the malt is further dissolved, and the convenience is provided for the subsequent saccharification process.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The beer saccharification equipment is characterized by comprising a crushing tank and a saccharification tank, wherein the crushing tank is communicated with the saccharification tank, the saccharification tank is provided with an inner cavity, the outer surface of the inner cavity is provided with a heat preservation cavity, the inner cavity is provided with a stirring device and a cleaning device, the stirring device is arranged in the inner cavity, the cleaning device is arranged above the stirring device, the saccharification tank is further provided with a heating device which is arranged on one side of the saccharification tank, one end of the heating device is communicated with the inner cavity, the other end of the heating device is communicated with the heat preservation cavity, the heating device comprises a water vapor absorber, a heating tank and a water vapor ejector, the water vapor absorber one end stretches into in the internal cavity, the other end intercommunication the heating jar, water vapor blowout ware one end intercommunication the heating jar, the other end stretches into the heat preservation intracavity.

2. The beer saccharification equipment of claim 1, wherein the water vapor absorber is provided with a plurality of absorption pipelines, the absorption pipelines are connected in parallel, one end of each absorption pipeline is connected with the heating tank, the other end of each absorption pipeline is inserted into the inner cavity at equal intervals, and each absorption pipeline is provided with an absorption cover which is of a trumpet-shaped structure.

3. The beer saccharification apparatus of claim 2, wherein the plurality of absorption hoods have opening diameters which become gradually larger from bottom to top in the vertical direction.

4. The beer saccharification equipment of claim 3, wherein the steam sprayer is provided with a plurality of spraying pipes, each spraying pipe is communicated with the heating tank and the heat preservation cavity, the plurality of spraying pipes are connected in parallel, the plurality of spraying pipes extend into the heat preservation cavity at equal intervals in the vertical direction, each spraying pipe is provided with a spray head, and each spray head faces the heat preservation cavity.

5. The beer saccharification equipment of claim 4, wherein the cleaning device comprises a cleaning channel and a cleaning nozzle, the cleaning channel is communicated with the cleaning nozzle, the cleaning channel is provided with a plurality of liquid inlets, the liquid inlets are respectively arranged on the cleaning channel, one of the liquid inlets is communicated with the water outlet of the heat preservation cavity, the cleaning nozzle is arranged above the stirring device, and the cleaning nozzle faces the stirring device.

6. The beer saccharification equipment of claim 5, wherein the saccharification tank is provided with a filter screen, the filter screen is mounted in the inner cavity, the filter screen divides the inner cavity into an agitation cavity and a filter cavity, and the agitation device is mounted in the agitation cavity.

7. The beer saccharification equipment of claim 6, wherein the saccharification tank is provided with an adsorption device, the adsorption device is mounted on the outer surface of the saccharification tank, and the adsorption device is communicated with the filter cavity.

8. The beer saccharification equipment of claim 7, wherein the crushing tank is provided with a crushing device, a vibrating screen and a lifting device, the crushing device is installed in the crushing tank, the vibrating screen is installed obliquely below the crushing device, the lifting device is installed on one side of the crushing tank, one end of the lifting device is communicated with the vibrating screen, and the other end of the lifting device is communicated with the feeding hole of the crushing tank.