CN210099193U

CN210099193U - Automatic cutting robot application system

Info

Publication number: CN210099193U
Application number: CN201920884559.3U
Authority: CN
Inventors: 张新桥; 梁文星
Original assignee: Five Metals Industrial Co Ltd Of Dongguan City Million Section
Current assignee: Five Metals Industrial Co Ltd Of Dongguan City Million Section
Priority date: 2019-06-13
Filing date: 2019-06-13
Publication date: 2020-02-21
Anticipated expiration: 2029-06-13

Abstract

The utility model discloses an automatic cutting machine people application system, including material station and processing station, the material station is used for pressing from both sides to get and treats the processing product and fix a position it, the processing station is used for the cutting to treat the processing product, the processing station is equipped with cutting robot, processing platform and dust extraction, the material station is equipped with material platform, transfer robot and correction platform. The plasma gun head is arranged on the guide rail, the conveying robot is used for conveying a product to be processed, the position of the product to be processed is corrected through the correcting table, the conveying robot is used for conveying the product to be processed to the processing table, the cutting robot is driven by the sliding block to slide on the guide rail, the cutting robot with the plasma gun head is used for processing the product to be processed, and different products can be processed. In the production process, the plasma gun head is used for cutting, so that the defective rate can be reduced, the cutting is finer, and the generation of fine scraps and dust is reduced. The system has the advantages of automatic production and processing of products, reduction of manual operation, high production efficiency and small environmental pollution.

Description

Automatic cutting robot application system

Technical Field

The utility model relates to a metal product processing technology field, in particular to automatic cutting robot application system.

Background

Industrial robots are multi-joint manipulators or multi-degree-of-freedom machine devices oriented to the industrial field, can automatically execute work, and are machines which realize various functions by means of self power and control capacity. The robot can accept human command and operate according to a preset program, and modern industrial robots can also perform actions according to a principle formulated by artificial intelligence technology. Industrial robots are suitable for mechanical automation in many fields, such as handling, welding, palletizing, assembling etc. Traditional processing product (like sheet metal) cutting all adopts flame cutting, and the big extravagant raw and other materials in shear mark gap and board deflection are big, and most work all relies on the manual work to accomplish, in production, causes very easily that incident and inefficiency such as personnel are injured. A large amount of fine scraps or dust can be generated in the processing process, and the fine scraps or dust are scattered into the environment, so that the production efficiency is low, the environmental pollution is high, the safety is low, and the production cost is high.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic cutting machine people application system, aim at making product automated production processing, reduce manual operation, in process of production, reduce and produce fines and dust, avoid fines and dust to fly away to the environment in to reduce environmental pollution, improve production efficiency, reduction in production cost.

In order to achieve the above object, the utility model provides an automatic cutting robot application system, which comprises a material station and a processing station, wherein the material station is used for clamping and positioning a product to be processed, the processing station is used for cutting the product to be processed, the processing station is provided with a cutting robot, a processing table and a dust suction device, the material station is provided with a material table, a carrying robot and a correcting table, the carrying robot is provided with a sucker, the carrying robot drives the sucker to clamp the product to be processed from the material table and move and place the product on the correcting table, the correcting table is moved and placed on the processing table by the carrying robot after adjusting the reference point and the angle of the product to be processed, the cutting robot is slidably mounted on a frame, the frame is provided with a guide rail which is transversely arranged, the bottom of the cutting robot is provided with a slider which is slidably mounted on the guide rail, the guide rail is equipped with the first drive arrangement that can drive the slider and drive cutting robot lateral sliding, cutting robot installs the plasma rifle head and is used for the cutting to treat the processing product, processing platform bottom is equipped with the communicating pipe of connecting dust extraction, dust extraction is used for absorbing the fines and the dust that product processing produced.

Further, the correction table is provided with a correction plate, the correction plate is in an inclined shape with one end low and the other end high, the upper wall of the correction table is provided with a plurality of rows of bulges distributed at intervals, and the surfaces of the bulges are arc-shaped.

Further, the peripheral wall of the correcting plate is provided with a guardrail for preventing the product to be processed from sliding out of the correcting plate.

Further, transfer robot includes roating seat, first arm, second arm and swinging boom, the roating seat is installed in the base and is used the base as pivot point horizontal rotation, first arm is installed in the roating seat upper end and is used the roating seat as the vertical rotation of pivot point, the second arm is installed in first arm rear end and is used first arm rear end as the vertical rotation of pivot point, the swinging boom is installed in second arm rear end and is used second arm rear end as the vertical rotation of axial, the sucking disc is installed in the swinging boom, has second actuating system drive transfer robot to order about the second arm to drive the sucking disc and be axial rotation, seesaw and up-and-down motion.

Further, slider fixed mounting has the workstation, the workstation upwards extends to have the support frame that is higher than the processing platform horizontal plane, the support frame has the crossbeam to workstation direction extension, cutting robot installs in the crossbeam.

Further, cutting robot includes base, first swinging boom, second swinging boom and mechanical rod, base fixed mounting is in the crossbeam, first swinging boom installs in the base and uses the base vertical rotation as the pivot, the second swinging boom is installed in first swinging boom rear end and is used first swinging boom rear end as the vertical rotation of pivot, mechanical rod installs in second swinging boom rear end and uses second swinging boom rear end as the vertical rotation of pivot, the plasma rifle head is installed in mechanical rod rear end, first drive arrangement drive mechanical rod makes seesaw and up-and-down motion and drives the plasma rifle head.

Furthermore, the dust suction device comprises a dust cover used for wrapping the periphery and the bottom of the positioning column, the dust cover is provided with a plurality of dust suction holes, and the dust suction holes are communicated with a vacuum cleaner through a communicating pipe.

Further, the processing platform is provided with a plurality of rows of positioning columns distributed at intervals, and the products to be processed move to the positioning columns through the carrying robot.

Further, the transfer robot is electrically connected with a transfer robot control system.

Further, the cutting robot is electrically connected with a cutting robot control system.

The utility model discloses technical scheme treats the processing product through transfer robot transport, makes through the correction station and treats the processing product correction position, and rethread transfer robot transport to processing platform drives cutting robot through the slider and slides on the guide rail, makes the cutting robot who is equipped with plasma rifle head treat the processing product and process, can process different standards, not unidimensional and not product of equidimension. A dust suction device is arranged on the processing table to avoid environmental pollution. In the production process, the plasma gun head is used for cutting, so that the defective rate can be reduced, the cutting is finer, and the generation of fine scraps and dust is reduced. The system has the advantages of automatic production and processing of products, reduction of manual operation, high production efficiency and small environmental pollution.

Drawings

Fig. 1 is a schematic plan view of the present invention;

FIG. 2 is a perspective view of the present invention;

FIG. 3 is an enlarged schematic view of part A of the present invention;

fig. 4 is an enlarged schematic view of part B of the present invention.

In the figure, 1 is a cutting robot, 10 is a base, 11 is a guide rail, 12 is a slider, 13 is a first driving device, 14 is a plasma gun head, 15 is a first rotating arm, 16 is a second rotating arm, 17 is a mechanical rod, 2 is a processing table, 21 is a positioning column, 3 is a dust suction device, 30 is a dust cover, 31 is a dust suction hole, 32 is a communicating pipe, 4 is a material table, 5 is a transfer robot, 50 is a base, 51 is a rotating seat, 52 is a first mechanical arm, 53 is a second mechanical arm, 54 is a suction cup, 6 is a correction table, 61 is a correction plate, 62 is a protrusion, 63 is a guardrail, 7 is a working frame, 71 is a beam, and 72 is a support frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that, if directional indicators (such as … …, upper, lower, left, right, front, back, top, bottom, inner, outer, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial) are involved in the embodiments of the present invention, the directional indicators are only used to explain the relative position, motion, etc. of the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.

In addition, if there is a description relating to "first" or "second", etc. in the embodiments of the present invention, the description of "first" or "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

The utility model provides an automatic cutting machine people application system.

In the embodiment of the present invention, as shown in fig. 1 to 4, the automatic cutting robot application system includes a material station and a processing station, the material station is used for clamping and positioning a product 100 to be processed, the processing station is used for cutting the product 100 to be processed, the processing station is provided with a cutting robot 1, a processing table 2 and a dust collector 3, the material station is provided with a material table 4, a handling robot 5 and a calibration table 6, the handling robot 5 is provided with a suction cup 54, the handling robot 5 drives the suction cup 54 to clamp the product 100 to be processed from the material table 4 and move and place the product on the calibration table 6, and the calibration table 6 is moved and place the product on the processing table 2 by the handling robot 5 after adjusting the reference point and the angle of the product 100 to be processed; but cutting machine people 1 slidable mounting is in frame 200, frame 200 is equipped with the guide rail 11 of horizontal setting, but 1 bottom of cutting machine people is equipped with slidable mounting in the slider 12 of guide rail 11, guide rail 11 is equipped with and drives slider 12 and drive 1 lateral sliding's of cutting machine people first drive arrangement 13, cutting machine people 1 installs plasma rifle head 14 and is used for cutting and treats processing product 100, processing platform 2 bottom is equipped with communicating pipe 32 of connecting dust extraction 3, dust extraction 3 is used for absorbing the dander and the dust that the product processing produced. The conveying robot 5 conveys products to be processed, the correcting table 6 corrects the positions of the products to be processed, the products are conveyed to the processing table 2 through the conveying robot 5, the cutting robot 1 is driven to slide on the guide rail 11 through the sliding block 12, and the cutting robot provided with the plasma gun head 14 processes the products to be processed, so that products with different standards, sizes and sizes can be processed. In order to avoid environmental pollution, a dust suction device is provided on the processing table 2. In the production process, the plasma gun head is used for cutting, so that the defective rate can be reduced, the cutting is finer, and the generation of fine scraps and dust is reduced. The system has the advantages of automatic production and processing of products, reduction of manual operation, high production efficiency and small environmental pollution.

Specifically, the correction table 6 is provided with a correction plate 61, the correction plate 61 is in an inclined shape with one end lower than the other end higher, the upper wall of the correction table 6 is provided with a plurality of rows of protrusions 62 distributed at intervals, and the surface of each protrusion 62 is arc-shaped. When the transfer robot 5 transfers the product 100 to be processed to the inclined correction plate 61, the product 100 slides down to the edge of the correction plate 61 under the action of gravity of the product 100 to be processed, so that one or both sides of the product 100 to be processed are positioned, and the positioning and processing of the processing station are facilitated. Meanwhile, the to-be-processed product 100 can slide more smoothly through the arrangement of the protrusion 62, and abrasion of the to-be-processed product 100 is avoided.

More specifically, the outer peripheral wall of the correction plate 61 is provided with a guard rail 63 that blocks the product to be processed 100 from sliding out of the correction plate 61. The to-be-processed product 100 is prevented from falling by the guard rail 63, and the to-be-processed product 100 is slid to the guard rail 63, thereby positioning the to-be-processed product 100.

In the embodiment of the present invention, the transfer robot 5 includes a rotary seat 51, a first arm 52, a second arm 53 and a rotary arm 55, the rotary seat 51 is installed in the base 50 and uses the base 50 as the pivot horizontal rotation, the first arm 52 is installed in the upper end of the rotary seat 51 and uses the rotary seat 51 as the pivot vertical rotation, the second arm 53 is installed in the rear end of the first arm 52 and uses the rear end of the first arm 52 as the pivot vertical rotation, the rotary arm 55 is installed in the rear end of the second arm 53 and uses the rear end of the second arm 53 as the axial vertical rotation, the suction cup 54 is installed in the rotary arm 55, and a second driving system (not shown) drives the transfer robot 5 to drive the second arm 55 to drive the suction cup 54 to be the axial rotation, the front-back motion and the up-down motion. It should be noted that the suction cup 54 may be a flat suction cup or a flat suction cup with multiple suction cups, which are not described in detail herein for the prior art. The product is more convenient to carry and process through the carrying robot 5, and the efficiency is higher.

In the embodiment of the present invention, the slider 12 is fixedly mounted with a working frame 7, the working frame 7 extends upward to form a supporting frame 71 higher than the horizontal plane of the processing table 2, the supporting frame 71 extends to the working table direction to form a beam 72, and the cutting robot 1 is mounted on the beam 72.

In the embodiment of the present invention, cutting robot 1 includes base 10, first swinging boom 15, second swinging boom 16 and mechanical rod 17, base 10 fixed mounting is in the crossbeam, first swinging boom 15 is installed in base 10 and is used base 10 as the vertical rotation of pivot point, second swinging boom 16 is installed in first swinging boom 15 rear end and is used first swinging boom 15 rear end as the vertical rotation of pivot point, mechanical rod 17 is installed in second swinging boom 16 rear end and is used second swinging boom 16 rear end as the vertical rotation of pivot point, plasma rifle head 14 is installed in mechanical rod 17 rear end, third drive arrangement (not shown) drive mechanical rod 17 makes seesaw and up-and-down motion and drives the plasma rifle head.

In the embodiment of the present invention, the dust suction device 3 includes a dust cover 30 for covering the periphery and the bottom of the positioning column 21, the dust cover 30 is provided with a plurality of dust suction holes 31, and the dust suction holes 31 are communicated with a vacuum cleaner through a communicating pipe 32. When the product is processed, the generated fine dust and dust fall into the dust cover 30 through the gaps of the positioning columns 21 distributed at intervals, and the vacuum cleaner removes the fine dust and the dust through the dust suction holes 31 to prevent the environment from being polluted.

In the embodiment of the present invention, the processing table 2 is provided with a plurality of rows of positioning columns 21 spaced apart from each other, and the product 100 to be processed is moved to the positioning columns 21 by the transfer robot 5. According to waiting to process the size and the thickness of product 100 and differ, place on the reference column 21 of different positions through transfer robot 5, make things convenient for cutting robot 1 to cut the product, and through interval distribution's reference column 21, fines and dust can directly fall into dust cover 30.

In the embodiment of the present invention, the transfer robot 5 is electrically connected with a transfer robot control system. And a moving track for controlling the transfer robot 5 to transfer the product to be processed 100 and to clamp the corrected product to be processed 100 to the processing table 2.

In an embodiment of the present invention, the cutting robot 1 is electrically connected with a cutting robot control system. The cutting robot control system is used for receiving a processing signal of the product 100 to be processed and adjusting the size of the plasma current according to the thickness of the plate, so that the moving track of the cutting robot 1 on the product 100 to be processed is controlled.

The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.

Claims

1. The utility model provides an automatic cutting robot application system, includes material station and processing station, the material station is used for pressing from both sides to get and treats the processing product and fix a position it, processing station is used for cutting and treats the processing product, its characterized in that: the processing station is provided with a cutting robot, a processing platform and a dust suction device, the material station is provided with a material platform, a carrying robot and a correction platform, the carrying robot is provided with a sucker, the carrying robot drives the sucker to clamp a product to be processed from the material table, move and place the product on the correcting table, the correcting table is moved by the transfer robot after adjusting the reference point and the angle of the product to be processed and is placed on the processing table, the cutting robot is arranged on the frame in a sliding way, the frame is provided with a guide rail which is arranged transversely, the bottom of the cutting robot is provided with a sliding block which can be slidably arranged on a guide rail, the guide rail is provided with a first driving device which can drive the sliding block to drive the cutting robot to transversely slide, the cutting robot is provided with a plasma gun head for cutting a product to be processed, the bottom of the processing table is provided with a communicating pipe connected with a dust collector, and the dust collector is used for absorbing fine scraps and dust generated by processing the product.

2. The automatic cutting robot application system of claim 1, wherein: the correction table is provided with a correction plate, the correction plate is in an inclined shape with one end lower than the other end higher than the other end, the upper wall of the correction table is provided with a plurality of rows of bulges distributed at intervals, and the surfaces of the bulges are arc-shaped.

3. The automatic cutting robot application system of claim 2, wherein: the correcting plate periphery wall is equipped with the guardrail that blocks waiting to process the product roll-off correcting plate.

4. The automatic cutting robot application system of claim 1, wherein: the transfer robot comprises a rotary seat, a first mechanical arm, a second mechanical arm and a rotary arm, wherein the rotary seat is installed on the base and horizontally rotates by taking the base as an axial point, the first mechanical arm is installed at the upper end of the rotary seat and vertically rotates by taking the rotary seat as an axial point, the second mechanical arm is installed at the rear end of the first mechanical arm and vertically rotates by taking the rear end of the first mechanical arm as an axial point, the rotary arm is installed at the rear end of the second mechanical arm and vertically rotates by taking the rear end of the second mechanical arm as an axial direction, the sucker is installed on the rotary arm, and a second driving system drives the transfer robot to drive the second mechanical arm to drive the sucker to axially rotate, move back and forth and move up and down.

5. The automatic cutting robot application system of claim 1, wherein: the slider fixed mounting has the workstation, the workstation upwards extends to have the support frame that is higher than the processing platform horizontal plane, the support frame has the crossbeam to the workstation direction extension, cutting robot installs in the crossbeam.

6. The automatic cutting robot application system of claim 1, wherein: cutting robot includes base, first swinging boom, second swinging boom and mechanical rod, base fixed mounting is in the crossbeam, first swinging boom is installed in the base and is used the base to be the vertical rotation of axle point, the second swinging boom is installed in first swinging boom rear end and is used first swinging boom rear end as the vertical rotation of axle point, mechanical rod is installed in second swinging boom rear end and is used second swinging boom rear end as the vertical rotation of axle point, the plasma rifle head is installed in mechanical rod rear end, first drive arrangement drive mechanical rod makes seesaw and up-and-down motion and drives the plasma rifle head.

7. The automatic cutting robot application system of claim 1, wherein: the dust collection device comprises a dust cover used for wrapping the periphery and the bottom of the positioning column, the dust cover is provided with a plurality of dust collection holes, and the dust collection holes are communicated with a vacuum cleaner through a communicating pipe.

8. The automatic cutting robot application system of claim 1, wherein: the processing platform is provided with a plurality of rows of positioning columns distributed at intervals.

9. The automatic cutting robot application system of claim 1, wherein: the transfer robot is electrically connected with a transfer robot control system.

10. The automatic cutting robot application system of claim 1, wherein: the cutting robot is electrically connected with a cutting robot control system.