CN210093696U - A SMT feeding device - Google Patents
A SMT feeding device Download PDFInfo
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- CN210093696U CN210093696U CN201920457815.0U CN201920457815U CN210093696U CN 210093696 U CN210093696 U CN 210093696U CN 201920457815 U CN201920457815 U CN 201920457815U CN 210093696 U CN210093696 U CN 210093696U
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- 238000003825 pressing Methods 0.000 claims abstract description 35
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000005485 electric heating Methods 0.000 claims description 9
- 230000003031 feeding effect Effects 0.000 abstract 1
- 230000009471 action Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- NTKSJAPQYKCFPP-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(3-chlorophenyl)benzene Chemical compound ClC1=CC=CC(C=2C(=C(Cl)C=C(Cl)C=2Cl)Cl)=C1 NTKSJAPQYKCFPP-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于SMT加工技术领域,具体涉及一种SMT上料对料装置。The utility model belongs to the technical field of SMT processing, in particular to an SMT feeding and matching device.
背景技术Background technique
SMT贴片加工的优点:组装密度高、电子产品体积小、重量轻,贴片元件的体积和重量只有传统插装元件的1/10左右,一般采用SMT之后,电子产品体积缩小40%~60%,重量减轻60%~80%。可靠性高、抗振能力强。焊点缺陷率低。高频特性好。减少了电磁和射频干扰。易于实现自动化,提高生产效率。降低成本达30%~50%。节省材料、能源、设备、人力、时间等。由于SMT贴片加工的诸多优点,所以广泛应用于生产;但是现有的SMT贴片加工机,虽然自动化程度高,加工效率高,但是受制于人工上料,其功能不能完全施展,加工效率受到影响,且人工上料容易造成失误,出现加工坏品,因此需要解决人工上料的问题。The advantages of SMT chip processing: high assembly density, small size and light weight of electronic products, the volume and weight of chip components are only about 1/10 of those of traditional plug-in components. Generally, after using SMT, the volume of electronic products is reduced by 40% to 60%. %, the weight is reduced by 60% to 80%. High reliability and strong anti-vibration ability. Solder joint defect rate is low. Good high frequency characteristics. Electromagnetic and radio frequency interference is reduced. Easy to automate and improve production efficiency. Reduce costs by 30% to 50%. Save material, energy, equipment, manpower, time, etc. Due to the many advantages of SMT chip processing, it is widely used in production; however, although the existing SMT chip processing machine has a high degree of automation and high processing efficiency, it is subject to manual feeding, its function cannot be fully displayed, and processing efficiency is affected. , and manual feeding is easy to cause mistakes and produce bad products, so it is necessary to solve the problem of manual feeding.
实用新型内容Utility model content
本实用新型的目的是提供一种SMT上料对料装置,以解决人工上料对SMT贴片加工造成的效率缓慢和坏品率高的问题。The purpose of the utility model is to provide an SMT feeding and matching device to solve the problems of slow efficiency and high defective product rate caused by manual feeding to SMT patch processing.
本实用新型提供了如下的技术方案:The utility model provides the following technical solutions:
一种SMT上料对料装置,包括供料装置、调整装置和烘干装置;所述供料装置包括储料箱和推料器,所述储料箱底部内壁设有推力弹簧,所述推力弹簧用于承载所述储料箱内存放的PCB板;所述PCB板沿竖直方向并排排列,且顶部的所述PCB板超出所述储料箱顶部;所述推料器包括第一压板、第二压板和推板,所述第一压板和所述第二压板呈Z形排布且通过推板固定连接;所述推板的背部设有推动气缸;所述第一压板高于所述第二压板且所述第一压板压紧顶部的所述PCB板;所述调整装置设于所述储料箱一侧且位于所述推动气缸推动的方向前端;所述调整装置包括输送装置和调整板,所述输送装置包括嵌设于所述输送装置内壁的输送滚筒;所述调整板为两个且对称设置,其均包括铰接的直线板和圆弧板;所述直线板上均连接有调整气缸,所述调整气缸固定于所述输送装置内壁;所述烘干装置设于所述调整装置正下方。An SMT feeding and matching device includes a feeding device, an adjusting device and a drying device; the feeding device includes a storage box and a pusher, and a thrust spring is arranged on the inner wall of the bottom of the storage box, and the thrust The spring is used to carry the PCB boards stored in the storage box; the PCB boards are arranged side by side in the vertical direction, and the PCB board on the top extends beyond the top of the storage box; the pusher includes a first pressing plate , the second pressing plate and the pushing plate, the first pressing plate and the second pressing plate are arranged in a Z shape and are fixedly connected by the pushing plate; the back of the pushing plate is provided with a pushing cylinder; the first pressing plate is higher than the the second pressing plate and the first pressing plate press the PCB board on the top; the adjusting device is arranged on one side of the storage box and is located at the front end of the pushing direction of the pushing cylinder; the adjusting device includes a conveying device and an adjustment plate, the conveying device includes a conveying roller embedded in the inner wall of the conveying device; the adjustment plates are two symmetrically arranged, both of which include a hinged linear plate and a circular arc plate; An adjustment cylinder is connected, and the adjustment cylinder is fixed on the inner wall of the conveying device; the drying device is arranged directly below the adjustment device.
进一步的,所述第一压板和所述第二压板下表面均设有若干压板滚筒,所述压板滚筒沿所述推倒气缸推动方向均匀排布,且所述压板滚筒表面均设有胶垫。Further, the lower surfaces of the first pressing plate and the second pressing plate are provided with several pressing plate rollers, the pressing plate rollers are evenly arranged along the pushing direction of the pushing down cylinder, and the surfaces of the pressing plate rollers are provided with rubber pads.
进一步的,所述推板竖直设置,其两端表面分别连接固定所述第一压板和所述第二压板,所述推板下方边缘均设有倒圆角。Further, the push plate is arranged vertically, the surfaces of both ends of the push plate are respectively connected and fixed to the first pressure plate and the second pressure plate, and the lower edge of the push plate is provided with rounded corners.
进一步的,所述输送滚筒一端均设有转动齿轮,每个所述转动齿轮通过链条串行连接,且链条一端连接有动力电机。Further, one end of the conveying drum is provided with a rotating gear, each of the rotating gears is connected in series by a chain, and one end of the chain is connected with a power motor.
进一步的,所述烘干装置包括电热板和若干风机,所述电热板平行设于所述输送装置下方,若干所述风机均匀设于所述电热板下方,且风向朝向所述输送装置。Further, the drying device includes an electric heating plate and a plurality of fans, the electric heating plate is arranged in parallel below the conveying device, and the plurality of fans are evenly arranged under the electric heating plate, and the wind direction is toward the conveying device.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
本实用新型一种SMT上料对料装置,供料装置包括储料箱和推料器,储料箱用于存储PCB板,推料器在工作的过程中,第一压板压住顶部PCB板,通过推板推动上料,第二压板压住下一个PCB板,当第一压板返回时,下一个PCB板补充,实现连续的上料操作,保证工作效率;The utility model relates to an SMT feeding and matching device. The feeding device comprises a storage box and a pusher. The storage box is used for storing PCB boards. During the working process of the pusher, a first pressing plate presses the top PCB board. , Push the feeding through the push plate, the second pressing plate presses the next PCB board, when the first pressing plate returns, the next PCB board is replenished to realize continuous feeding operation and ensure work efficiency;
调整板为两个且对称设置,其均包括铰接的直线板和圆弧板;直线板上均连接有调整气缸,通过调节气缸和铰接结构实现进入角度调节和中间宽度的调节,实现对料;There are two adjustment plates and they are symmetrically arranged, and both of them include hinged linear plates and circular arc plates; adjustment cylinders are connected to the linear plates, and the adjustment of the entry angle and the intermediate width can be realized by adjusting the cylinder and the hinged structure, so as to realize the material alignment;
烘干装置设于调整装置正下方,对PCB板进行烘干,为接下来的生产加工做预处理。The drying device is located just below the adjusting device, and it dries the PCB board for pretreatment for the next production and processing.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本实用新型结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是调整装置结构示意图;Fig. 2 is the structural representation of adjustment device;
图3是调整板结构示意图;Figure 3 is a schematic diagram of the structure of the adjustment plate;
图中标记为:1.供料装置,11.储料箱,111.推力弹簧,112.PCB板,12.推料器,121.第一压板,122.第二压板,123.推板,124.推动气缸,125.压板滚筒,2.调整装置, 21.输送装置,211.输送滚筒,212.转动齿轮,213.链条,214.动力电机,22.调整板, 221.直线板,222.圆弧板,223.调整气缸,3.烘干装置,31.电热板,32.风机。Marked in the figure: 1. Feeding device, 11. Storage box, 111. Thrust spring, 112. PCB board, 12. Pusher, 121. First pressure plate, 122. Second pressure plate, 123. Push plate, 124. Pushing cylinder, 125. Platen roller, 2. Adjusting device, 21. Conveying device, 211. Conveying roller, 212. Rotating gear, 213. Chain, 214. Power motor, 22. Adjusting plate, 221. Linear plate, 222 .Arc plate, 223. Adjusting cylinder, 3. Drying device, 31. Electric heating plate, 32. Fan.
具体实施方式Detailed ways
如图1所示,一种SMT上料对料装置,包括供料装置1、调整装置2和烘干装置3;供料装置1包括储料箱11和推料器12,储料箱11底部内壁设有推力弹簧111,推力弹簧111用于承载储料箱11内存放的PCB板112;PCB板112沿竖直方向并排排列,且顶部的PCB板112超出储料箱11顶部;推料器12包括第一压板121、第二压板122和推板123,第一压板121和第二压板122呈Z形排布且通过推板123固定连接;推板123 竖直设置,其两端表面分别连接固定第一压板121和第二压板122,推板123下方边缘均设有倒圆角;第一压板121和第二压板122下表面均设有若干压板滚筒125,压板滚筒125沿推倒气缸124推动方向均匀排布,且压板滚筒125表面均设有胶垫;推板123 的背部设有推动气缸125;第一压板121高于第二压板122且第一压板121压紧顶部的 PCB板112;As shown in Figure 1, an SMT feeding and matching device includes a
如图2-3所示,调整装置2设于储料箱11一侧且位于推动气缸124推动的方向前端;调整装置2包括输送装置21和调整板22,输送装置21包括嵌设于输送装置21内壁的输送滚筒211;输送滚筒211一端均设有转动齿轮212,每个转动齿轮212通过链条213串行连接,且链条213一端连接有动力电机214;调整板22为两个且对称设置,其均包括铰接的直线板221和圆弧板222;直线板221上均连接有调整气缸223,调整气缸223固定于输送装置21内壁;烘干装置3设于调整装置2正下方;烘干装置3包括电热板31和若干风机32,电热板31平行设于输送装置21下方,若干风机32均匀设于电热板31下方,且风向朝向输送装置21。As shown in Fig. 2-3, the adjusting
本具体实施方式的工作方式为:The working mode of this specific implementation is as follows:
将需要SMT贴片加工的PCB板112并排摆放,然后压入储料箱11内;在推力弹簧 111的作用下,PCB板112向上推动,且顶部的PCB板112漏出,被推料器12的第一压板121压住,当推动气缸124伸出时,推板123推动顶部的PCB板112向前,进入调整装置2;此时第二压板122压住下一个PCB板112;顶部的PCB板112进入调整装置2 的输送装置21,在输送滚筒211的作用下,向前移动,此时烘干装置3从底部对移动中的PCB板112进行烘干;调整板22前端为圆弧板222,后边为直线板221,且在调整气缸223的作用下,中间的宽度可调整,同时圆弧板222和直线板221铰接,PCB板112 进入的角度可调。Place the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing. The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112055479A (en) * | 2020-08-24 | 2020-12-08 | 江苏百利优自动化科技有限公司 | Efficient full-automatic feeding and stacking integrated mechanism based on SMT production line |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112055479A (en) * | 2020-08-24 | 2020-12-08 | 江苏百利优自动化科技有限公司 | Efficient full-automatic feeding and stacking integrated mechanism based on SMT production line |
CN112055479B (en) * | 2020-08-24 | 2021-11-12 | 江苏百利优自动化科技有限公司 | Efficient full-automatic feeding and stacking integrated mechanism based on SMT production line |
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