CN210092246U - Full-automatic liquid-pumping forming production line for special-shaped batteries - Google Patents
Full-automatic liquid-pumping forming production line for special-shaped batteries Download PDFInfo
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- CN210092246U CN210092246U CN201920687157.4U CN201920687157U CN210092246U CN 210092246 U CN210092246 U CN 210092246U CN 201920687157 U CN201920687157 U CN 201920687157U CN 210092246 U CN210092246 U CN 210092246U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model relates to a full-automatic drawing liquid shaping production line of dysmorphism battery, including the material loading part, two parts, smart test section, the book of cutting that set up of straight line in proper order partly and the unloading part, the material loading part includes the material loading frame, be equipped with carousel feed mechanism and battery plastic mechanism in proper order on the material loading frame, be equipped with the material loading stretching strap between carousel feed mechanism and the battery plastic mechanism, be equipped with the transfer platform between two parts and the smart test section, the smart test section includes the smart frame of sealing, be equipped with smart material manipulator in the smart frame of sealing, be equipped with just cut mechanism, scrape limit mechanism, smart mechanism, electrical property accredited testing organization and first smart cutting mechanism along the direction of feeding of smart material manipulator of sealing; the fine-sealing material taking manipulator is a quintuplet manipulator. The utility model discloses a orthoscopic setting is favorable to lifting means's automation level, can carry out conventional automated production with special-shaped battery, improves space utilization, the whole productivity of improve equipment.
Description
Technical Field
The utility model relates to a battery production technical field especially relates to a full-automatic drawing liquid shaping production line of dysmorphism battery.
Background
In recent years, along with the shortage of energy and the pressure in the world on environmental protection, a large-capacity power storage battery gradually forms the main body of a power supply, wherein a lithium battery as a green storage battery gradually becomes the first choice for the market application of the power supply because the lithium battery does not cause secondary pollution and does not have a memory effect and the like. The power lithium battery has the advantages of high energy, high battery voltage, wide working temperature range, long storage life, high power bearing capacity, low self-discharge rate, light weight, environmental friendliness, no memory effect and the like, is mainly applied to aspects such as hybrid vehicles, electric bicycles, future solar LED street lamp energy storage equipment and the like, and has good environmental adaptability, high specific energy, high safety and light weight, and is becoming a research hotspot at home and abroad at present and a future development direction.
The liquid-pumping forming line in the prior industry has the advantages of small battery application range, low battery positioning precision, unstable seal and small maintenance and debugging space, and the existing equipment is only suitable for common 3C batteries and power batteries and is not suitable for liquid-pumping forming lines of special-shaped batteries.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the disappearance that prior art exists, provide a full-automatic drawing liquid shaping production line of dysmorphism battery, it can adapt to the needs of power battery production and development, promotes automatic level, makes things convenient for the equipment debugging, and compact structure improves product processingquality's stability, increases the productivity, improves manpower production efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic liquid-pumping forming production line for special-shaped batteries comprises a feeding part, two sealing parts, a fine sealing testing part, a cutting and folding part and a discharging part which are sequentially and linearly arranged, wherein the feeding part comprises a feeding frame, a turntable feeding mechanism and a battery reshaping mechanism are sequentially arranged on the feeding frame, a feeding drawstring is arranged between the turntable feeding mechanism and the battery reshaping mechanism, and two ends of the feeding drawstring are respectively provided with an initial feeding manipulator for transferring a battery on the turntable feeding mechanism to the feeding drawstring and a reshaping feeding manipulator for transferring the battery on the feeding drawstring to the battery reshaping mechanism;
a transfer platform is arranged between the two sealing parts and the fine sealing test part, the two sealing parts comprise two sealing racks, a plurality of packaging mechanisms which are sequentially arranged in a straight line are arranged on the two sealing racks, one side of the packaging mechanisms is provided with a packaging and taking manipulator, and the packaging and taking manipulator is provided with a packaging and feeding manipulator for taking the batteries on the battery shaping mechanism to the packaging mechanisms and a packaging and discharging manipulator for taking the packaged batteries to the transfer platform;
the precision sealing testing part comprises a precision sealing rack, a precision sealing material taking manipulator is arranged on the precision sealing rack, and an initial cutting mechanism, a scraping mechanism, a precision sealing mechanism, an electrical property testing mechanism and a first precision cutting mechanism are sequentially arranged along the feeding direction of the precision sealing material taking manipulator; the fine-sealing material taking manipulator is a quintuplet manipulator.
The cutting, folding and ironing part comprises a cutting, folding and ironing machine frame, a top sealing mechanism, a second fine cutting mechanism, a code scanning mechanism and a folding and ironing mechanism are sequentially arranged on the cutting, folding and ironing machine frame from one side to the other side, a top sealing and material taking manipulator is arranged between the first fine cutting mechanism and the top sealing mechanism, a transfer pull belt is arranged between the second fine cutting mechanism and the code scanning mechanism, and a folding and ironing material taking manipulator is arranged on one side of the folding and ironing mechanism;
the blanking part comprises a blanking rack, a blanking drawstring is arranged on the blanking rack, an independent weighing mechanism is arranged between the blanking drawstring and the folding and ironing mechanism, a visual blanking robot is arranged on one side of the blanking drawstring, and a sorting material box is arranged on one side of the visual blanking robot.
As a preferred scheme, the battery shaping mechanism comprises a shaping mounting seat, a shaping station is arranged on the upper surface of the shaping mounting seat, a shaping pushing block is arranged at the edge of the shaping station, a shaping driving element for driving the shaping pushing block to shape the battery is arranged on the lower surface of the shaping mounting seat, a smoothing mechanism for smoothing the side edge of the battery is arranged on one side of the shaping station, the smoothing mechanism comprises a smoothing mounting plate, a smoothing pushing cylinder, a smoothing pushing seat, a smoothing cylinder and a smoothing clamp, the smoothing pushing cylinder is fixedly mounted on the smoothing mounting plate, a smoothing pushing guide rail extending towards the shaping station is arranged on the smoothing mounting plate, the smoothing pushing seat is mounted on the smoothing pushing guide rail and can be driven by the smoothing pushing cylinder to slide along the smoothing pushing guide rail, the smoothing cylinder is fixedly mounted on the smoothing pushing seat, smooth out and be equipped with on the propulsion seat with the battery side parallel arrangement smooth out the guide rail with the fingers, two smooth out the fingers and press from both sides through slider slidable install in the both ends of smoothing out the guide rail with the fingers, the movable rod of the cylinder of smoothing out with the fingers with two respectively through the connecting rod press from both sides articulated to two are smoothed out with the fingers and press from both sides and open and shut the activity along smoothing out the guide rail with the fingers.
As a preferred scheme, the primary cutting mechanism, the first fine cutting mechanism and the second fine cutting mechanism each comprise an upper cutter, a lower cutter, an upper trimming cylinder, a lower trimming cylinder and a trimming mounting seat, the trimming mounting seat is provided with a trimming guide rail which is vertically arranged, the upper cutter and the lower cutter are respectively mounted at the upper end and the lower end of the trimming guide rail through sliders, the upper end of the trimming mounting seat is provided with an upper trimming cylinder which controls the upper cutter to move up and down along the trimming guide rail, the lower end of the trimming mounting seat is provided with a lower trimming cylinder which controls the lower cutter to move up and down along the trimming guide rail, and at least one side of the lower end of the upper cutter is provided with a cutter adjusting lug; the front side of the trimming mounting seat is provided with a trimming and pressing mechanism, and the trimming and pressing mechanism comprises a trimming pressing plate and a trimming and pressing cylinder driving the trimming pressing plate to move up and down. Through setting up the knife adjustment lug to can make the knife adjustment lug laminate with lower cutter earlier when equipment assembly debugging, thereby adjust the cutting precision of going up cutter and lower cutter, avoid going up the condition that cutter and lower cutter directly collided with when the knife adjustment.
As a preferred scheme, the edge scraping mechanism comprises an upper scraper, a lower scraper, an edge scraping cylinder, an upper scraper cylinder, a lower scraper cylinder, an edge scraping slide seat and an edge scraping mounting seat, wherein a horizontally arranged edge scraping guide rail is arranged on the edge scraping mounting seat, the edge scraping slide seat is mounted on the edge scraping guide rail and can be driven by the edge scraping cylinder to slide back and forth along the edge scraping guide rail, the upper scraper cylinder and the lower scraper cylinder are respectively and fixedly mounted at the upper end and the lower end of the edge scraping slide seat, the upper scraper is connected with a movable rod of the upper scraper cylinder, the lower scraper is connected with a movable rod of the lower scraper cylinder, and the upper scraper and the lower scraper are arranged in a vertically opposite manner; the front side of scraping the limit mount pad is equipped with scrapes limit swager and constructs, scrape limit swager and construct including scraping the limit clamp plate and drive and scrape limit clamp plate movable from top to bottom scrape limit swager cylinder.
As a preferred scheme, the fine sealing mechanism comprises a fine sealing mounting seat, a fine sealing upper end enclosure, a fine sealing lower end enclosure, an upper fine sealing air cylinder and a lower fine sealing air cylinder, wherein the upper fine sealing air cylinder and the lower fine sealing air cylinder are respectively and fixedly mounted at the upper end and the lower end of the fine sealing mounting seat, the fine sealing upper end enclosure is connected with a movable rod of the upper fine sealing air cylinder, the fine sealing lower end enclosure is connected with a movable rod of the lower fine sealing air cylinder, the fine sealing upper end enclosure and the fine sealing lower end enclosure are arranged in a manner of being opposite to each other up and down, and fine sealing heating devices are fixedly mounted on the rear side surfaces of the fine sealing upper end enclosure and the fine sealing lower end enclosure; the front side of smart seal mount pad is equipped with smart material pressing mechanism, smart material pressing mechanism includes smart clamp plate and the smart material cylinder of pressing of smart seal clamp plate activity from top to bottom of drive.
As a preferred scheme, the top sealing mechanism comprises a top sealing mounting seat, a top sealing upper sealing head, a top sealing lower sealing head, an upper top sealing cylinder and a lower top sealing cylinder, wherein the upper top sealing cylinder and the lower top sealing cylinder are respectively and fixedly mounted at the upper end and the lower end of the top sealing mounting seat, the top sealing upper sealing head is connected with a movable rod of the upper top sealing cylinder through a top sealing heating device, the top sealing lower sealing head is connected with a movable rod of the lower top sealing cylinder through a top sealing heating device, and the top sealing upper sealing head and the top sealing lower sealing head are arranged in a vertically opposite mode; the front side of the top seal mounting seat is provided with a top seal pressing mechanism, and the top seal pressing mechanism comprises a top seal pressing plate and a top seal pressing cylinder driving the top seal pressing plate to move up and down.
As an optimal scheme, roll over and scald the mechanism and scald the mount pad including rolling over, the upper end of rolling over and scalding the mount pad is equipped with the battery fixed plate, the left and right sides of battery fixed plate is equipped with a roll over ironing board and the drive rolls over ironing board and drives actuating cylinder towards the book of battery fixed plate removal, roll over the ironing board and be equipped with the hem inclined plane that down leans out from last towards one side of battery fixed plate, the upper end on hem inclined plane is equipped with boiling hot limit portion, the below fixed mounting that rolls over the ironing mount pad has the lift cylinder that is used for driving battery fixed plate activity from top to bottom, be equipped with the vacuum suction hole on the battery fixed plate, be equipped with a book boiling hot guide rail on the book boiling hot mount pad of both sides around the battery fixed plate, roll over the ironing board.
As a preferred scheme, the primary cutting mechanism, the first fine cutting mechanism, the second fine cutting mechanism and the edge scraping mechanism are all provided with a top pull adjusting mechanism.
As a preferred scheme, the turntable feeding mechanism comprises a turntable, wherein uniformly distributed feeding stations are arranged on the turntable, and the feeding stations are provided with clip feeding mechanisms.
As a preferred scheme, the packaging mechanism comprises a packaging cavity, and a packaging assembly, a vacuumizing assembly, a puncturing assembly and a liquid pumping assembly are arranged in the packaging cavity.
The utility model discloses the working process is as follows:
firstly, batteries to be packaged are manually stacked and placed in a cartridge clip feeding mechanism, then the cartridge clip feeding mechanism is placed on a rotary disc, the batteries on the rotary disc are transferred to a feeding drawstring through an initial feeding manipulator, the batteries on the feeding drawstring are taken to a battery shaping mechanism for shaping through a shaping feeding manipulator, the batteries are taken to the packaging mechanism for puncturing, liquid pumping and packaging through the packaging feeding manipulator after shaping is completed, the packaged batteries are taken to a transfer platform through a packaging blanking manipulator, then a fine sealing test part is taken through a fine sealing material taking manipulator, primary cutting, edge scraping and fine sealing of battery sealed edges are sequentially realized, the resistance between a tab and an aluminum plastic film is measured, the edge sealed edges are precisely cut to a specified size, then a top sealing and taking manipulator is taken to a top sealing mechanism for sealing the top edge, then the top edge is finely cut through a second fine cutting mechanism, codes are scanned through a code scanning mechanism after second fine cutting is completed, and after the code is scanned, the battery enters a folding and ironing mechanism to bend and press the cut edges, then the battery is weighed and recorded through an electronic scale, and finally the battery is screened through a visual blanking robot and is loaded into a sorting suction box.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly: 1. the feeding part, the secondary sealing part, the fine sealing testing part, the cutting and folding part and the blanking part are arranged in a linear mode, so that the automation level of equipment is improved, the special-shaped battery can be subjected to conventional automatic production, the limitation of the size of the battery affected by space is solved, the space utilization rate is improved, and the overall capacity of the equipment is improved; 2. by arranging the transfer platform between the secondary sealing part and the fine sealing testing part, feeding operation between the parts is facilitated through the manipulator, the compactness of the equipment is improved, and the automation level is improved; 3. the independent weighing mechanism is arranged, so that the weighing mechanism is independent of the whole equipment, thereby effectively ensuring that the equipment is not interfered by the operation of the equipment during weighing and ensuring that the weighing is more accurate; 4. the blanking is carried out by adopting the vision blanking robot, so that products can be sorted by the camera system on the robot, the robot can quickly and accurately place the products into the sorting box, the efficiency is higher, the robot is more accurate, the shaping is not needed, and the applicable battery range is wider.
To more clearly illustrate the structural features and technical means of the present invention and the specific objects and functions achieved thereby, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:
drawings
FIG. 1 is a top view of an assembly structure according to an embodiment of the present invention;
FIG. 2 is a top view of the loading portion of an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a battery shaping mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a packaging and picking robot according to an embodiment of the present invention;
fig. 5 is an assembly structure diagram of the preliminary cutting mechanism, the first precision cutting mechanism and the second precision cutting mechanism according to the embodiment of the present invention;
FIG. 6 is a schematic structural view of an edge scraping mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a precision sealing mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a top sealing mechanism according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a folding and ironing mechanism according to an embodiment of the present invention.
Detailed Description
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
As shown in fig. 1-9, a full-automatic liquid-pumping molding production line for a special-shaped battery comprises a feeding part 10, two sealing parts 20, a fine sealing testing part 30, a cutting and folding part 40 and a blanking part 50 which are sequentially and linearly arranged. The feeding part 10 comprises a feeding frame, a turntable feeding mechanism 11 and a battery shaping mechanism 12 are sequentially arranged on the feeding frame, a feeding drawstring 13 is arranged between the turntable feeding mechanism 11 and the battery shaping mechanism 12, and an initial feeding manipulator 14 for transferring a battery on the turntable feeding mechanism 11 to the feeding drawstring 13 and a shaping feeding manipulator 15 for transferring a battery on the feeding drawstring 13 to the battery shaping mechanism 12 are respectively arranged at two ends of the feeding drawstring 13; two are sealed and are equipped with transfer platform 23 between part 20 and the smart test section 30, two are sealed the part 20 and include two frame, two are equipped with a plurality of encapsulation mechanisms 21 that the straight line set up in proper order in the frame, and are a plurality of one side of encapsulation mechanism 21 is equipped with encapsulation material taking manipulator 22, encapsulation material taking manipulator 22 is equipped with and is used for getting the battery on the battery plastic mechanism 12 encapsulation material taking manipulator 221 of encapsulation mechanism 21 and is used for getting the battery of accomplishing the encapsulation to the encapsulation unloading manipulator 222 of transfer platform 23, encapsulation material taking manipulator 221 and encapsulation unloading manipulator 222 are removed by the servo motor drive that corresponds respectively. The precision sealing test part 30 comprises a precision sealing rack, a precision sealing material taking manipulator 33 is arranged on the precision sealing rack, and an initial cutting mechanism 31, an edge scraping mechanism 32, a precision sealing mechanism 34, an electrical property test mechanism 35 and a first precision cutting mechanism 36 are sequentially arranged along the feeding direction of the precision sealing material taking manipulator 33; the fine-sealing material taking manipulator 33 is a quintuplet manipulator. The cutting, folding and ironing part 40 comprises a cutting, folding and ironing machine frame, a top sealing mechanism 41, a second fine cutting mechanism 42, a code scanning mechanism 45 and a folding and ironing mechanism 46 are sequentially arranged on the cutting, folding and ironing machine frame from one side to the other side, a top sealing material taking manipulator 43 is arranged between the first fine cutting mechanism 36 and the top sealing mechanism 41, a transfer pull belt 44 is arranged between the second fine cutting mechanism 42 and the code scanning mechanism 45, and a folding and ironing material taking manipulator 47 is arranged on one side of the folding and ironing mechanism 46; the blanking portion 50 comprises a blanking rack, a blanking drawstring 52 is arranged on the blanking rack, an independent weighing mechanism 51 is arranged between the blanking drawstring 52 and the folding and ironing mechanism 46, a visual blanking robot 53 is arranged on one side of the blanking drawstring 52, and a sorting material box 54 is arranged on one side of the visual blanking robot 53.
Carousel feed mechanism 11 includes the carousel, be equipped with evenly distributed's material loading station on the carousel, the material loading station is equipped with cartridge clip feed mechanism 16. The packaging mechanism 21 comprises a packaging cavity, and a packaging assembly, a vacuumizing assembly, a puncturing assembly and a liquid pumping assembly are arranged in the packaging cavity.
As shown in fig. 3, the battery shaping mechanism 12 includes a shaping mount 60, the upper surface of the shaping mount 60 is provided with a shaping station 61, the edge of the shaping station 61 is provided with a shaping pusher 62, the lower surface of the shaping mount 60 is provided with a shaping driving element for driving the shaping pusher 62 to shape the battery, one side of the shaping station 61 is provided with a smoothing mechanism for smoothing the side edge of the battery, the smoothing mechanism includes a smoothing mounting plate 63, a smoothing propulsion cylinder 64, a smoothing propulsion seat 65, a smoothing cylinder 66 and a smoothing clamp 67, the smoothing propulsion cylinder 64 is fixedly mounted on the smoothing mounting plate 63, the smoothing mounting plate 63 is provided with a smoothing propulsion guide 631 extending towards the direction of the shaping station 61, the smoothing propulsion seat 65 is mounted on the smoothing propulsion guide and can be driven by the smoothing propulsion cylinder 64 to slide along the smoothing propulsion guide 631, the smoothing cylinder 66 is fixedly installed on the smoothing pushing seat 65, a smoothing guide rail 651 which is parallel to the side edge of the battery is arranged on the smoothing pushing seat 65, the two smoothing clamps 67 are installed at two ends of the smoothing guide rail 651 through sliding blocks in a sliding mode, a movable rod of the smoothing cylinder 66 is hinged to the two smoothing clamps 67 through a connecting rod 68, and the two smoothing clamps are controlled to move in an opening and closing mode along the smoothing guide rail 651.
As shown in fig. 5, each of the preliminary cutting mechanism 31, the first precision cutting mechanism 36 and the second precision cutting mechanism 42 includes an upper cutter 71, a lower cutter 73, an upper trimming cylinder 72, a lower trimming cylinder 74 and a trimming mounting seat 70, the trimming mounting seat 70 is provided with a trimming guide rail 78 vertically arranged, the upper cutter 71 and the lower cutter 73 are respectively mounted at the upper end and the lower end of the trimming guide rail 78 through sliders, the upper end of the trimming mounting seat 70 is provided with the upper trimming cylinder 72 for controlling the upper cutter 71 to move up and down along the trimming guide rail 78, the lower end of the trimming mounting seat 70 is provided with the lower trimming cylinder 74 for controlling the lower cutter 73 to move up and down along the trimming guide rail 78, and at least one side of the lower end of the upper cutter 71 is provided with a cutter adjusting projection 711; the front side of the trimming mounting seat 70 is provided with a trimming pressing mechanism, and the trimming pressing mechanism comprises a trimming pressing plate 76 and a trimming pressing cylinder 75 for driving the trimming pressing plate 76 to move up and down. By arranging the knife adjustment bump 711, the knife adjustment bump 711 can be firstly attached to the lower cutter 73 when the equipment is assembled and debugged, so that the cutting accuracy of the upper cutter 71 and the lower cutter 73 is adjusted, and the situation that the upper cutter 71 and the lower cutter 73 directly collide with each other during knife adjustment is avoided.
As shown in fig. 6, the edge scraping mechanism 32 includes an upper scraper 81, a lower scraper 83, an edge scraping cylinder 86, an upper scraper cylinder 82, a lower scraper cylinder 84, an edge scraping slide 85 and an edge scraping mounting seat 80, wherein the edge scraping mounting seat 80 is provided with an edge scraping guide rail 851 horizontally arranged, the edge scraping slide 85 is mounted on the edge scraping guide rail 851 and can be driven by the edge scraping cylinder 86 to slide back and forth along the edge scraping guide rail 851, the upper scraper cylinder 82 and the lower scraper cylinder 84 are respectively and fixedly mounted at the upper end and the lower end of the edge scraping slide 85, the upper scraper 81 is connected with a movable rod of the upper scraper cylinder 82, the lower scraper 83 is connected with a movable rod of the lower scraper cylinder 84, and the upper scraper 81 and the lower scraper 83 are arranged opposite to each other up and down; the front side of the scraping edge mounting seat 80 is provided with a scraping edge pressing mechanism, and the scraping edge pressing mechanism comprises a scraping edge pressing plate 88 and a scraping edge pressing cylinder 87 for driving the scraping edge pressing plate 88 to move up and down.
As shown in fig. 7, the fine sealing mechanism 34 includes a fine sealing mounting seat 90, a fine sealing upper sealing head 91, a fine sealing lower sealing head 94, an upper fine sealing cylinder 92 and a lower fine sealing cylinder 95, the upper fine sealing cylinder 92 and the lower fine sealing cylinder 95 are respectively and fixedly mounted at the upper end and the lower end of the fine sealing mounting seat 90, the fine sealing upper sealing head 91 is connected with a movable rod of the upper fine sealing cylinder 92, the fine sealing lower sealing head 94 is connected with a movable rod of the lower fine sealing cylinder 95, the fine sealing upper sealing head 91 and the fine sealing lower sealing head 94 are arranged opposite to each other up and down, and fine sealing heating devices 93 are fixedly mounted on the rear side surfaces of the fine sealing upper sealing head 91 and the fine sealing lower sealing head 94; the front side of smart mounting seat 90 is equipped with smart material pressing mechanism that seals, smart material pressing mechanism includes smart clamp plate 96 and the smart material cylinder 97 that seals of the activity about the smart clamp plate 96 of drive.
As shown in fig. 8, the top seal mechanism 41 includes a top seal mounting seat 100, a top seal upper head 101, a top seal lower head 104, an upper top seal air cylinder 102 and a lower top seal air cylinder 105, the upper top seal air cylinder 102 and the lower top seal air cylinder 105 are respectively and fixedly mounted at the upper end and the lower end of the top seal mounting seat 100, the top seal upper head 101 is connected with a movable rod of the upper top seal air cylinder 102 through a top seal heating device 103, the top seal lower head 104 is connected with a movable rod of the lower top seal air cylinder 105 through the top seal heating device 103, and the top seal upper head 101 and the top seal lower head 104 are arranged opposite to each other up and down; the front side of the top seal mounting seat 100 is provided with a top seal pressing mechanism, and the top seal pressing mechanism comprises a top seal pressing plate 106 and a top seal pressing cylinder 107 for driving the top seal pressing plate 106 to move up and down.
As shown in fig. 9, roll over and scald mechanism 46 including rolling over and scalding mount pad 110, the upper end of rolling over and scalding mount pad 110 is equipped with battery fixed plate 111, the left and right sides of battery fixed plate 111 is equipped with rolls over board 114 and drive and rolls over the book of scalding board 114 towards battery fixed plate 111 removal and scald and drive actuating cylinder 115, roll over board 114 and be equipped with the hem inclined plane that down leans out from last towards one side of battery fixed plate 111, the upper end on hem inclined plane is equipped with scalds the portion of scalding, roll over the below fixed mounting that scalds mount pad 110 and be used for driving battery fixed plate 111 lift cylinder 112 of activity from top to bottom, be equipped with vacuum suction hole 116 on the battery fixed plate 111, roll over and scald the mount pad 110 of both sides around battery fixed plate 111 and be equipped with and roll over a guide rail 113, roll over and scald board 114 and pass through mobilizable the.
Preferably, the preliminary cutting mechanism 31, the first fine cutting mechanism 36, the second fine cutting mechanism 42 and the edge scraping mechanism 32 are provided with a top pull adjusting mechanism 77, 89.
The utility model discloses the working process is as follows:
firstly, batteries to be packaged are manually stacked and placed in a cartridge clip feeding mechanism 16, then the cartridge clip feeding mechanism 16 is placed on a rotary disc, the batteries on the rotary disc are transferred to a feeding pull belt 13 through an initial feeding manipulator 14, then the batteries on the feeding pull belt 13 are taken out to a battery shaping mechanism 12 for shaping through a shaping feeding manipulator 15, the batteries are taken out to a packaging mechanism 21 for puncturing, liquid extracting and packaging through a packaging feeding manipulator 221 after shaping is completed, the packaged batteries are taken out to a transfer platform 23 through a packaging blanking manipulator 222, then a fine packaging test part 30 is taken out through a fine packaging taking manipulator 33, primary cutting, edge scraping and fine packaging of battery edge sealing are sequentially realized, resistance between a tab and an aluminum plastic film is measured, edge sealing is performed to a specified size, then a top sealing and taking manipulator 43 is taken out to a top sealing mechanism 41 for sealing top edges, and then the top edges are finely cut through a second fine cutting mechanism 42, after the secondary fine cutting is finished, the stacking is scanned through the stacking scanning mechanism 45, the stacking is scanned and then enters the folding and ironing mechanism 46 to bend and press the edges, the batteries are weighed and recorded through the electronic scale, and finally the batteries are screened through the vision blanking robot 53 and are loaded into the sorting suction box.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, so any modifications, equivalent replacements, improvements, etc. made to the above embodiments by the technology of the present invention are all within the scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides a full-automatic drawing liquid shaping production line of dysmorphism battery, includes material loading part, two that sharp setting in proper order seals the part, the smart test section that seals, cuts a book and scalds part and unloading part, its characterized in that:
the feeding part comprises a feeding frame, a turntable feeding mechanism and a battery shaping mechanism are sequentially arranged on the feeding frame, a feeding drawstring is arranged between the turntable feeding mechanism and the battery shaping mechanism, and an initial feeding manipulator and a shaping feeding manipulator are respectively arranged at two ends of the feeding drawstring, wherein the initial feeding manipulator is used for transferring a battery on the turntable feeding mechanism to the feeding drawstring, and the shaping feeding manipulator is used for transferring the battery on the feeding drawstring to the battery shaping mechanism;
a transfer platform is arranged between the two sealing parts and the fine sealing test part, the two sealing parts comprise two sealing racks, a plurality of packaging mechanisms which are sequentially arranged in a straight line are arranged on the two sealing racks, one side of the packaging mechanisms is provided with a packaging and taking manipulator, and the packaging and taking manipulator is provided with a packaging and feeding manipulator for taking the batteries on the battery shaping mechanism to the packaging mechanisms and a packaging and discharging manipulator for taking the packaged batteries to the transfer platform;
the precision sealing testing part comprises a precision sealing rack, a precision sealing material taking manipulator is arranged on the precision sealing rack, and an initial cutting mechanism, a scraping mechanism, a precision sealing mechanism, an electrical property testing mechanism and a first precision cutting mechanism are sequentially arranged along the feeding direction of the precision sealing material taking manipulator;
the cutting, folding and ironing part comprises a cutting, folding and ironing machine frame, a top sealing mechanism, a second fine cutting mechanism, a code scanning mechanism and a folding and ironing mechanism are sequentially arranged on the cutting, folding and ironing machine frame from one side to the other side, a top sealing and material taking manipulator is arranged between the first fine cutting mechanism and the top sealing mechanism, a transfer pull belt is arranged between the second fine cutting mechanism and the code scanning mechanism, and a folding and ironing material taking manipulator is arranged on one side of the folding and ironing mechanism;
the blanking part comprises a blanking rack, a blanking drawstring is arranged on the blanking rack, an independent weighing mechanism is arranged between the blanking drawstring and the folding and ironing mechanism, and a visual blanking robot is arranged on one side of the blanking drawstring.
2. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the battery shaping mechanism comprises a shaping mounting seat, a shaping station is arranged on the upper surface of the shaping mounting seat, a shaping pushing block is arranged at the edge of the shaping station, a shaping driving element for driving the shaping pushing block to shape a battery is arranged on the lower surface of the shaping mounting seat, a smoothing mechanism for smoothing the side edge of the battery is arranged on one side of the shaping station, the smoothing mechanism comprises a smoothing mounting plate, a smoothing pushing cylinder, a smoothing pushing seat, a smoothing cylinder and a smoothing clamp, the smoothing pushing cylinder is fixedly mounted on the smoothing mounting plate, a smoothing pushing guide rail extending towards the shaping station direction is arranged on the smoothing mounting plate, the smoothing pushing seat is mounted on the smoothing pushing guide rail and can slide along the smoothing pushing guide rail under the driving of the smoothing pushing cylinder, the smoothing cylinder is fixedly mounted on the smoothing pushing seat, and a smoothing guide rail arranged parallel to the side edge of the battery is arranged on the smoothing pushing seat, two smooth out the flat clamp through slider slidable install in smooth out the both ends of guide rail, smooth out the flat cylinder the movable rod through the connecting rod respectively with two smooth out the flat clamp articulated to control two smooth out the flat clamp and open and shut the activity along smoothing out the guide rail.
3. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the primary cutting mechanism, the first fine cutting mechanism and the second fine cutting mechanism respectively comprise an upper cutter, a lower cutter, an upper trimming cylinder, a lower trimming cylinder and a trimming mounting seat, the trimming mounting seat is provided with a trimming guide rail which is vertically arranged, the upper cutter and the lower cutter are respectively mounted at the upper end and the lower end of the trimming guide rail through sliders, the upper end of the trimming mounting seat is provided with an upper trimming cylinder which controls the upper cutter to move up and down along the trimming guide rail, the lower end of the trimming mounting seat is provided with a lower trimming cylinder which controls the lower cutter to move up and down along the trimming guide rail, and at least one side of the lower end of the upper cutter is provided with a cutter adjusting lug; the front side of the trimming mounting seat is provided with a trimming and pressing mechanism, and the trimming and pressing mechanism comprises a trimming pressing plate and a trimming and pressing cylinder driving the trimming pressing plate to move up and down.
4. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the edge scraping mechanism comprises an upper scraper, a lower scraper, an edge scraping cylinder, an upper scraper cylinder, a lower scraper cylinder, an edge scraping slide seat and an edge scraping mounting seat, wherein a horizontally arranged edge scraping guide rail is arranged on the edge scraping mounting seat; the front side of scraping the limit mount pad is equipped with scrapes limit swager and constructs, scrape limit swager and construct including scraping the limit clamp plate and drive and scrape limit clamp plate movable from top to bottom scrape limit swager cylinder.
5. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the fine sealing mechanism comprises a fine sealing mounting seat, a fine sealing upper sealing head, a fine sealing lower sealing head, an upper fine sealing air cylinder and a lower fine sealing air cylinder, the upper fine sealing air cylinder and the lower fine sealing air cylinder are respectively and fixedly mounted at the upper end and the lower end of the fine sealing mounting seat, the fine sealing upper sealing head is connected with a movable rod of the upper fine sealing air cylinder, the fine sealing lower sealing head is connected with a movable rod of the lower fine sealing air cylinder, the fine sealing upper sealing head and the fine sealing lower sealing head are arranged in an up-and-down opposite mode, and fine sealing heating devices are fixedly mounted on the rear side surfaces of the fine sealing upper sealing head and the fine sealing lower sealing head; the front side of smart seal mount pad is equipped with smart material pressing mechanism, smart material pressing mechanism includes smart clamp plate and the smart material cylinder of pressing of smart seal clamp plate activity from top to bottom of drive.
6. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the top sealing mechanism comprises a top sealing mounting seat, a top sealing upper sealing head, a top sealing lower sealing head, an upper top sealing cylinder and a lower top sealing cylinder, the upper top sealing cylinder and the lower top sealing cylinder are respectively and fixedly mounted at the upper end and the lower end of the top sealing mounting seat, the top sealing upper sealing head is connected with a movable rod of the upper top sealing cylinder through a top sealing heating device, the top sealing lower sealing head is connected with a movable rod of the lower top sealing cylinder through the top sealing heating device, and the top sealing upper sealing head and the top sealing lower sealing head are arranged in a vertically opposite mode; the front side of the top seal mounting seat is provided with a top seal pressing mechanism, and the top seal pressing mechanism comprises a top seal pressing plate and a top seal pressing cylinder driving the top seal pressing plate to move up and down.
7. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: roll over and scald the mechanism and scald the mount pad including rolling over, the upper end of rolling over the boiling hot mount pad is equipped with the battery fixed plate, the left and right sides of battery fixed plate is equipped with a roll over boiling hot board and drives a roll over boiling hot board and scald towards the book that the battery fixed plate removed and drive actuating cylinder, roll over the boiling hot board and be equipped with the hem inclined plane that down leans out from last towards one side of battery fixed plate, the upper end on hem inclined plane is equipped with boiling hot limit portion, the below fixed mounting that rolls over the boiling hot mount pad has the lift cylinder that is used for driving battery fixed plate activity from top to bottom, be equipped with the vacuum suction hole on the battery fixed plate, be equipped with a roll over on the boiling hot mount pad of book of both sides around the battery fixed plate.
8. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: just cut mechanism, first smart cutting mechanism, second smart cutting mechanism and scrape limit mechanism and all be equipped with the top and draw adjustment mechanism.
9. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the rotary plate feeding mechanism comprises a rotary plate, evenly distributed feeding stations are arranged on the rotary plate, and the feeding stations are provided with clip feeding mechanisms.
10. The full-automatic liquid extraction molding production line of the special-shaped battery according to claim 1, characterized in that: the packaging mechanism comprises a packaging cavity, and a packaging assembly, a vacuumizing assembly, a puncturing assembly and a liquid pumping assembly are arranged in the packaging cavity.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920687157.4U CN210092246U (en) | 2019-05-14 | 2019-05-14 | Full-automatic liquid-pumping forming production line for special-shaped batteries |
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| CN201920687157.4U CN210092246U (en) | 2019-05-14 | 2019-05-14 | Full-automatic liquid-pumping forming production line for special-shaped batteries |
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| CN210092246U true CN210092246U (en) | 2020-02-18 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110148791A (en) * | 2019-05-14 | 2019-08-20 | 广东鸿宝科技有限公司 | The full-automatic drawing liquid forming production line of Special-shaped battery |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110148791A (en) * | 2019-05-14 | 2019-08-20 | 广东鸿宝科技有限公司 | The full-automatic drawing liquid forming production line of Special-shaped battery |
| CN110148791B (en) * | 2019-05-14 | 2024-04-16 | 广东鸿宝科技有限公司 | Full-automatic liquid drawing and forming production line for special-shaped battery |
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