CN210080398U

CN210080398U - Metal coiled material tower type repairing device

Info

Publication number: CN210080398U
Application number: CN201920324102.7U
Authority: CN
Inventors: 于谢天; 罗大林; 黄万
Original assignee: Beris Engineering and Research Corp
Current assignee: Beris Engineering and Research Corp
Priority date: 2019-03-14
Filing date: 2019-03-14
Publication date: 2020-02-18
Anticipated expiration: 2029-03-14

Abstract

The utility model relates to a metal coil production field discloses a metal coil tower type prosthetic devices. The device includes: the metal coil repairing device comprises a rack, an adjusting component and repairing heads, wherein the adjusting component is connected with the rack in a sliding mode so that the adjusting component can move up and down relative to the rack, the repairing heads are connected with the adjusting component and can move horizontally relative to the adjusting component, the repairing heads of the two repairing assemblies can align to two ends of a metal coil to be repaired between the two repairing heads under the adjustment of the adjusting component, and abut against and press two ends of the metal coil to be repaired under the effect of the repairing heads so as to repair the metal coil. The utility model discloses a metal coil prosthetic devices can improve the prosthetic quality of metal coil tower type.

Description

Metal coiled material tower type repairing device

Technical Field

The utility model relates to a metal coil production field especially relates to a metal coil tower type prosthetic devices.

Background

In the current metal coil production field, the metal coil is rolled by a rolling mill and then coiled by a plate coiling machine, so that the coil can be manufactured into a qualified product only by the accurate work of the rolling mill and the plate coiling machine, the tower-shaped deformation of the metal coil is easy to occur due to the influence of machinery or environment in the working process of the rolling mill and the plate coiling machine, and the defect of the metal coil generally appears at the beginning part of the coiling of the metal coil. In the process of storing and transporting the metal coil, the problem of tower-shaped deformation of the metal coil is easy to occur due to the limitation of the storage condition and the transportation condition. The tower-shaped deformation of the metal coiled material brings inconvenience to normal storage and transportation, and the protruding part of the tower-shaped metal coiled material is easy to cause resource waste due to damage.

The existing metal coil tower-shaped repairing device corrects the metal coil tower-shaped deformation in a mode that a swing arm assembly which is arranged on a rail car and driven by a cylinder beats the protruding part of a metal coil to force the metal coil to retract. And the metal coil tower-shaped protruding part is impacted by high-pressure gas, and the strong impact force of the jetted gas is utilized to correct the deformation of the metal coil tower-shaped protruding part. However, the existing tower-type metal coil repairing device generally has the problems of low automation degree, low repairing quality of the metal coil, low safety and the like.

In view of the shortcomings of the prior art, it would be desirable to provide a metal coil tower repair device that improves the quality of the metal coil tower repair.

SUMMERY OF THE UTILITY MODEL

In order to improve the prosthetic quality of metal coil turriform, the utility model provides a metal coil tower type prosthetic devices.

According to the utility model discloses a metal coil tower type prosthetic devices, include: two relatively set up repair the subassembly, each repair the subassembly and all include: the racket comprises a frame, an adjusting component and a repairing head, wherein the adjusting component is connected with the frame in a sliding mode so that the adjusting component can move up and down relative to the frame, the repairing head is connected with the adjusting component and can move horizontally relative to the adjusting component. The repairing clapheads of the two repairing assemblies can align to two ends of the to-be-repaired metal coiled material between the two repairing clapheads under the adjustment of the adjusting component, and abut against and press two ends of the to-be-repaired metal coiled material under the action of the repairing clapheads so as to repair the metal coiled material.

Further, the central axes of the two repairing heads are coincident with the central axis of the metal coiled material to be repaired.

Furthermore, the frame includes two mounts that relative setting, and the adjusting part includes the adjusting frame, and the adjusting frame passes through sliding structure sliding connection between two mounts.

Further, the sliding structure comprises a sliding groove on one of the side wall of the fixed frame opposite to the adjusting frame and the wall surface of the adjusting frame opposite to the side wall, and a sliding rail on the other side and matched with the sliding groove.

Furthermore, the frame also comprises a cross beam connected between the two fixing frames, and the adjusting component also comprises a first driving component connected between the top wall of the adjusting frame and the cross beam.

Further, a first position sensor is disposed on the first driving member.

Furthermore, the adjusting component also comprises a second driving device, a first space for accommodating the second driving device is formed in the adjusting frame, the fixed end of the second driving device is fixed in the first space, and the driving end of the second driving device is fixed on the repairing head.

Further, a second position sensor and a pressure sensor are arranged on the second driving device.

Furthermore, the adjusting component also comprises a guide rod component, a second space for accommodating the guide rod component is formed in the adjusting frame, one end of the guide rod component is connected in the second space in a sliding mode, the other end of the guide rod component is fixed on the repairing beating head, and the driving axis of the second driving device is parallel to the axis of the guide rod component.

Further, the metal coil tower type repairing device also comprises an electric control device connected with the first position sensor, the second position sensor and the pressure sensor.

Compared with the prior art, the utility model discloses a metal coil tower type prosthetic devices has following advantage:

1) through the two repairing assemblies which are oppositely arranged, the metal coil to be repaired can be accurately positioned in the repairing assemblies under the action of the adjusting component and the second driving component, so that the repairing accuracy and stability are improved.

2) Through setting the support to including mount and crossbeam, not only can effectively improve the stability of metal coil tower type prosthetic devices's structure, still help making metal coil tower type prosthetic devices's structure compacter.

3) Through set up first position sensor on first drive arrangement, set up second position sensor, pressure sensor and electrically controlled device on second drive arrangement for metal coil material repair process is more accurate, and control process is more simple and convenient, has guaranteed metal coil material tower type repair quality.

4) Through setting up detachable restoration clap head for the metal tower type prosthetic devices is adaptable different metal coil who rolls up the footpath, with raise the efficiency on the basis of the metal coil's of different book footpaths restoration quality.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a schematic structural view of a tower-shaped metal coil repairing device according to the present invention;

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

Fig. 1 is a schematic structural diagram of a tower-type metal coil repairing device 100 according to the present invention. The apparatus 100 includes two oppositely disposed repair assemblies (i.e., a first repair assembly a and a second repair assembly B shown in fig. 1), each comprising: the racket comprises a frame 1, an adjusting component 2, wherein the adjusting component 2 is connected with the frame 1 in a sliding mode so that the adjusting component 2 can move up and down relative to the frame 1, and a repairing racket head 3, wherein the repairing racket head 3 is connected with the adjusting component 2, and the repairing racket head 3 can move horizontally relative to the adjusting component 2. The repairing heads 3 of the two repairing assemblies can align to two ends of the metal coil 4 to be repaired, which is positioned between the two repairing heads 3, under the adjustment of the adjusting component 2, and abut against and press two ends of the metal coil 4 to be repaired under the action of the repairing heads 3, so that the metal coil 4 is repaired.

The utility model discloses a metal coil tower type prosthetic devices 100 is at the during operation, adjusting part 2 at first makes the both ends of repairing clap head 3 alignment metal coil 4 for 3 up-and-down motion in the frame, this time alignment is ascending alignment of vertical direction, it can be to repairing clap head 3 and metal coil 4 butt to the both ends horizontal migration of metal coil 4 afterwards, this time contact is the butt of horizontal direction, through alignment and the butt to the both ends of metal coil 4, it can provide more accurately for the follow-up extrusion to the both ends face of metal coil 4 to repair clap head 3, steady extrusion position, make it can be more accurate to repair clap head 3, steadily extrude the tip of treating prosthetic metal coil 4, in order to restore its tower type deformation better. Preferably, the connection of the repairing head 3 and the adjusting member 2 is a detachable connection, and the repairing head 3 can be selected according to the roll diameter size of the metal coil 4.

The utility model discloses a metal coiled material tower type prosthetic devices 100 can realize treating the accurate location of the tip of the metal coiled material 4 of restoreing for the error of follow-up working process reduces, improves metal coiled material tower type restoration quality; the restoration through selecting different radial dimension claps the head 3 and has improved the utility model discloses a metal coil tower type prosthetic devices's adaptability.

Preferably, the central axes of the two repairing heads 3 coincide with the central axis of the metal coil 4 to be repaired, and through the arrangement, the metal coil 4 is fully contacted with the two ends of the metal coil 4 in the process of being extruded by the repairing heads 3, so that the stress stability of the two ends is improved.

Referring to fig. 1, the frame 1 includes two fixing frames 11 disposed opposite to each other, and the adjusting member 2 includes an adjusting frame 21, and the adjusting frame 21 is slidably connected between the two fixing frames 11 through a sliding structure 22. By the arrangement, the adjusting component 1 and the frame 2 form a connection capable of adjusting the relative height of the adjusting component 1 so as to realize the movement of the subsequently repaired racket head 3 in the vertical direction and the alignment of the two ends of the metal coil 4.

According to the present invention, the sliding structure 22 includes a sliding groove located on one of the side wall of the fixed frame 11 opposite to the adjustment frame 21 and the side wall of the adjustment frame 21 opposite to the side wall, and a sliding rail located on the other side and engaged with the sliding groove. This arrangement serves to restrict the adjusting frame 21 to movement in a direction having only one degree of freedom, i.e. such that the adjusting frame 21 can only move in the vertical direction relative to the holder 11.

As shown in fig. 1, the frame 1 further includes a cross member 12 connected between the two fixing frames 11, and the adjusting member 2 further includes a first driving member 23 connected between the top wall of the adjusting frame 21 and the cross member 12. Through the arrangement, a large space capable of accommodating the adjusting frame 21 is formed between the fixed frame 11 and the cross beam 12 on two sides of the rack 1, the space can ensure that the adjusting frame 21 cannot interfere with the cross beam 12 when moving up and down, and meanwhile, the first driving part 23 is convenient to be connected with the cross beam 12 and the adjusting frame 21. And the first driving part 23 is arranged to realize the connection of the frame 1 and the adjusting part 2 with adjustable relative height. Preferably, the first driving member 23 may be selected from a hydraulic cylinder, an air cylinder, and the like. According to the present invention, the first driving part 23 may be provided with a first position sensor. The first position sensor is provided for fine adjustment of the height of the adjustment frame 21 so that the adjustment member can be accurately positioned on the central axis of the metal coil to be repaired.

According to the utility model discloses, adjusting part 2 still can include second drive arrangement 24, is formed with the first space that is used for holding second drive arrangement 24 in the adjustment frame 21, and second drive arrangement 24's stiff end is fixed in first space, and second drive arrangement 24's drive end is fixed on restoreing the head of beating 3. The arrangement makes effective use of the internal space of the adjustment frame 24, and reduces the volume and floor space of the entire apparatus.

According to the present invention, a second position sensor and a pressure sensor may be further provided on the second driving device 24. The adjustment position of the repaired head connected to the second driving device is made more accurate by providing the second position sensor on the second driving device 24, for example, the position of the repaired head 3 in the horizontal direction can be fed back to the computer in real time to facilitate the computer in performing horizontal position monitoring and instruction, and the pressure on the repaired head 3 can be monitored in real time by providing the pressure sensor on the second driving device 24, for example, the repair process can be controlled accurately by comparing the pressure with the standard metal coil specification data input in advance.

According to the utility model discloses, adjusting part 2 still can include guide arm component 25, still is formed with the second space that is used for holding guide arm component 25 in the adjustment frame 21, and the one end sliding connection of guide arm component 25 is in the second space, and the other end is fixed on restoreing the head of a racket 3. Wherein the drive axis of the second drive means 24 is parallel to the axis of the guide bar member 25. Through the arrangement, the space in the adjusting frame 21 is effectively utilized to reduce the volume and the occupied area of the device, and the guide rod component 25 is arranged to ensure that the repairing head 3 moves more accurately in the horizontal direction, so that the repairing quality of the metal coiled material is ensured, and the strength is improved.

According to the utility model discloses, metal coil tower type prosthetic devices 100 still can include the electrically controlled device who links to each other with first position sensor, second position sensor and pressure sensor. Through this setting, whole restoration process can be by electrically controlled device real time control, uses manpower resources sparingly, and the control process is high-efficient and repair of high quality.

The above structure of the metal coil tower-shaped repairing device 100 of the present invention is combined to specifically clarify the working principle of the metal coil tower-shaped repairing device 100 of the present invention.

As shown in fig. 1, when the tower-type metal coil repairing device 100 of the present invention works, firstly, the metal coil 4 to be repaired is placed to a designated repairing position (i.e. the central position of the two repairing assemblies A, B), the position sensor installed on the second driving device 24 scans the bandwidth data of the metal coil 4 to be repaired, if the bandwidth of the scanned metal coil 4 to be repaired is not consistent with the bandwidth of the set standard metal coil, it indicates that the metal coil 4 is deformed in a tower shape, under the control of the electric control device, the first driving part 23 acts to make the repairing head 3 align to the two ends of the metal coil 4, the second driving device 24 acts to make the repairing head 3 move to the two ends of the metal coil 4, when the repairing head 3 on one side of the metal coil 4 contacts the metal coil 4, the second driving device 24 on the side can generate pressure change and feed back to the electric control device, when the pressure change value reaches a preset value (the preset value is understood to be 80% to 90% of the maximum pressure value which can be borne by the end face of the standard metal coiled material 4), the electric control device outputs a command for stopping the action of the second driving device 24 on the side, the repairing head 3 on the other side continues to act at the moment, when the repairing head 3 on the side contacts the metal coiled material 4, the second driving device 24 generates pressure change and feeds the pressure change back to the electric control device, when the pressure change value reaches the preset value (the preset value is understood to be 80% to 90% of the maximum pressure value which can be borne by the end face of the standard metal coiled material 4), the electric control device outputs a stop action command, the second driving device 24 on one side which is contacted with the metal coiled material 4 stops acting, and the repairing heads 3 on the two sides of the metal coiled material 4 stop acting. The electric control device calculates the side of the metal coil 4 from which the tower-shaped protrusion protrudes, based on a position signal fed back from a position sensor mounted on the second driving device 24 or bandwidth data of the metal coil 4 inputted in advance. The second driving device 24 on the side where the tower-shaped metal coil 4 protrudes continuously extends out of the repair tower-shaped structure, when the metal bandwidth sensed by the position sensor on the second driving assembly 24 is consistent with the preset standard metal coil bandwidth, or the feedback pressure of the pressure sensor on the second driving device reaches the maximum value (the maximum value is understood to be the maximum pressure value that the end face of the standard metal coil 4 can bear), the second driving device 24 stops working, and the tower-shaped structure is repaired. After the above-mentioned operations are completed, the second driving devices on both sides of the metal coil 4 are retracted to the initial position, and the first driving assemblies 23 on both sides of the metal coil 4 are retracted to the initial position, so that the tower-type repairing work of the metal coil 4 is completed for one cycle.

The utility model discloses a metal coil tower type prosthetic devices in the course of the work, only need in electrically controlled device input standard metal coil 4's specification data can, the simple easily operation of course of the work, thereby electrically controlled device control is accurate ensures prosthetic metal coil 4 high quality.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. The present invention is not limited to the particular embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims

1. The utility model provides a metal coil tower type prosthetic devices which characterized in that, includes two relative repair assembly that set up, each repair assembly all includes:

a machine frame, a plurality of guide rails and a plurality of guide rails,

an adjustment member slidably coupled to the frame to enable the adjustment member to move up and down relative to the frame, an

A repairing head connected with the adjusting part and capable of moving horizontally relative to the adjusting part,

the repairing heads of the two repairing assemblies can align to two ends of the metal coiled material to be repaired, which is positioned between the two repairing heads, under the adjustment of the adjusting component, and abut against and press two ends of the metal coiled material to be repaired under the action of the repairing heads, so that the metal coiled material is repaired.

2. The metal coil tower repair device of claim 1, wherein a central axis of both of the repair taps coincides with a central axis of the metal coil to be repaired.

3. The metal coil tower-type repair device according to claim 1 or 2, wherein the frame comprises two fixing frames which are oppositely arranged, and the adjusting component comprises an adjusting frame which is slidably connected between the two fixing frames through a sliding structure.

4. The metal coil tower repair device according to claim 3, wherein the sliding structure comprises a sliding groove on one of a side wall of the fixing frame opposite to the adjustment frame and a side wall of the adjustment frame opposite to the side wall, and a sliding rail on the other to engage with the sliding groove.

5. The metal coil tower repair device of claim 4, wherein the frame further comprises a cross beam connected between the two mounts, and the adjustment member further comprises a first drive member connected between a top wall of the adjustment frame and the cross beam.

6. The metal coil tower repair device according to claim 5, wherein a first position sensor is provided on the first drive member.

7. The metal coil tower-type repair device according to claim 6, wherein the adjusting member further comprises a second driving device, a first space for accommodating the second driving device is formed in the adjusting frame, a fixed end of the second driving device is fixed in the first space, and a driving end of the second driving device is fixed on the repair head.

8. The metal coil tower repair device according to claim 7, wherein a second position sensor and a pressure sensor are provided on the second driving device.

9. The metal coil tower-type repairing device according to claim 7 or 8, wherein the adjusting component further comprises a guide rod member, a second space for accommodating the guide rod member is further formed in the adjusting frame, one end of the guide rod member is slidably connected in the second space, and the other end of the guide rod member is fixed on the repairing head, wherein a driving axis of the second driving device is parallel to an axis of the guide rod member.

10. The metal coil tower repair device of claim 8, further comprising an electrical control device coupled to the first position sensor, the second position sensor, and the pressure sensor.