CN210050436U - Full-automatic electric smelting pipe fitting wiring device - Google Patents

Abstract

The utility model discloses a full-automatic electric fuse pipe fitting wiring device, including bottom plate (1), set up a pair of power knock pin module (2) that set up in opposite directions on bottom plate (1), fix a pair of mold core module (3) that set up in opposite directions between this pair of power knock pin module (2) that set up in opposite directions, set up winding removal module (4) on bottom plate (1), and set up a pair of wire stripping module (5) in one side of this pair of mold core module (3) that set up in opposite directions, the enameled wire that waits to twine is evenly wound on mold core module (3) through winding removal module (4), and strip the insulating layer of enameled wire end by wire stripping module (5); the utility model discloses realize full-automatic wiring work, great improvement return bend wiring efficiency, rate of accuracy and stability, reduction production trouble, and can enlarge the wiring of various return bends specification and dimension well, enlarge the wiring range of application, provide good technological effect and economic benefits for whole trade.

Description

Full-automatic electric smelting pipe fitting wiring device

Technical Field

The utility model relates to a pipe fitting wiring field, concretely relates to full-automatic electric fuse pipe fitting wiring device.

Background

In recent years, non-metal pipes in China develop rapidly, particularly various composite pipes taking PE as a base material are more prominent, basically all the composite pipes are connected by PE electric melting pipe fittings, 90-degree electric melting pipe fittings are mainly wired at two ends of the pipe fittings by two wires at present, and the two wires are lapped after the wiring is finished, and the wiring mode has the following defects:

1. the wiring is difficult, and the wiring is difficult to be uniform for the structures at the corners;

2. the failure rate is high after wiring, and the wiring enameled wires are easy to loosen and cause failure because the lap joint of the wiring is not reinforced;

3. the wiring is slow, and the wiring speed is low due to the fact that the working procedures are multiple and a large amount of manual experience is needed;

4. the electric melting pipe fitting structure distributed by the wiring mode has certain limitation, is difficult to be matched with parts of different models, causes limited adaptability and is difficult to be widely used.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem of the existence, the utility model provides a full-automatic electric smelting pipe fitting wiring device can solve the difficult problem of wiring in the 90 electric smelting return bends.

The utility model discloses a solve the technical scheme that above-mentioned problem adopted and do: the utility model provides a full-automatic electric smelting pipe fitting wiring arrangement, comprising a base plate, the power knock pin module of a pair of setting in opposite directions of setting on the bottom plate, fix this pair of mold core module that sets up in opposite directions between the power knock pin module that sets up in opposite directions, the wire winding of setting on the bottom plate removes the module, and set up this pair of wire stripping module to the mold core module one side that sets up in opposite directions, treat that winding enameled wire removes even winding of module on the mold core module through the wire winding, and peel off the insulating layer of enameled wire end by the wire stripping module.

Preferably, the pair of wire ironing modules are arranged on one side of the pair of oppositely arranged die core modules, correspond to the positions of the die core modules respectively, and are used for ironing and fixing the enameled wires after the winding of the corresponding die core modules is finished.

Preferably, the power knock pin module comprises a connecting shaft, a power knock pin motor arranged on the right side of the connecting shaft and a right power knock pin unit driven by the power knock pin motor;

the right power knock pin unit includes: the right synchronous belt transmission mechanism is arranged on the outer side of the right support, the right ejector pin is arranged above the right support, the right positioning cylinder and the right positioning rod are driven by the right positioning cylinder;

a left power knock pin unit is arranged on the left side of the connecting shaft; the left power knock pin unit includes: the left synchronous belt transmission mechanism is arranged on the outer side of the left support, the left ejector pin is arranged above the left support, the left positioning air cylinder and the left positioning rod are driven by the left positioning air cylinder;

and the right positioning rod and the left positioning rod are used for positioning a pair of mold core modules which are arranged oppositely.

The right power knock pin unit and the left power knock pin unit are symmetrical in structure and are mainly used for fixing the die core module, so that the winding work of the die core module is realized.

Preferably, the pair of oppositely arranged mold core modules comprises a right mold core and a left mold core, ejector pins are arranged on the upper surfaces of the right mold core and the left mold core, mold core fixing blocks are arranged at the rear end parts of the right mold core and the left mold core, mold core fixing blocks are arranged at the front end parts of the right mold core and the left mold core, and the mold core fixing blocks at the rear end parts of the right mold core and the left mold core are connected with a right positioning rod and a left; and the thimbles on the upper surfaces of the right mold core and the left mold core are respectively ejected by the right ejector pin and the left ejector pin.

Preferably, the wire winding moving module comprises a wire winding moving block, a threading unit, a wire protecting unit connected with the threading unit, a wire clamping unit and scissors arranged right above the wire clamping unit, and the wire protecting unit drives the threading unit, the wire clamping unit and the scissors to move along the wire winding moving block, so that the enameled wires are uniformly wired along the direction of the mold core.

Preferably, the wire protecting unit comprises a wire protecting pipeline and a wire protecting rotating bracket; the wire clamping unit comprises a wire clamping port and a wire clamping port cylinder for controlling the opening and closing of the wire clamping port.

The enameled wire to be wound passes through the threading unit and passes along a preset path under the constraint of the wire protection unit, and after the winding is finished, the wire clamping unit clamps the enameled wire and the continuous enameled wire is cut off by the scissors to separate the wire from the mold core.

Preferably, the pair of wire stripping modules comprises a wire stripping supporting plate, and a right wire stripping unit and a left wire stripping unit which are arranged on the wire stripping supporting plate;

the right wire stripping unit comprises: the wire stripping device comprises a right wire stripping rail, a right wire stripping motor, a right wire stripping cylinder and a right wire stripping knife, wherein the right wire stripping motor drives the right wire stripping cylinder to control the wire stripping work of the right wire stripping knife;

the left wire stripping unit comprises: a left wire stripping rail, a left wire stripping motor and a left wire stripping cylinder) and a left wire stripping knife, wherein the left wire stripping motor drives the left wire stripping cylinder to control the wire stripping work of the left wire stripping knife.

The right wire stripping unit and the left wire stripping unit are symmetrical in structure and are mainly used for respectively stripping the insulating layer at the end of the enameled wire from the right mold core and the left mold core which correspond to the right mold core and the left mold core in positions after wire winding is finished.

Preferably, the pair of line ironing modules comprises a right line ironing unit and a left line ironing unit;

the right ironing unit comprises: the right ironing head, a right heating pipe arranged on the side surface of the right ironing head, a right temperature detection sensor arranged above the right ironing head, a right ironing line rail connected with the right ironing head, and a right ironing line cylinder for driving the right ironing line rail to move;

the left ironing unit comprises: the left side scalds the head, sets up the left heating pipe that scalds the head side in a left side, sets up the left temperature detect sensor who scalds overhead in a left side, scalds a line rail with a left side that a left side is scalded the head and is connected to and drive this a left side of scalding line rail motion and scald a line cylinder.

The right side scalds line unit and scalds line unit structure symmetry, and the period mainly used carries out the boiling hot fixed of enameled wire to right mold core, the left mold core that its position corresponds after the wire winding is accomplished, prevents that the enameled wire that winds is loose.

Preferably, the right mold core and the left mold core are combined into a structure with an included angle of 90 degrees after being positioned by the mold closing positioning block.

The utility model discloses the beneficial effect who brings does: the utility model discloses a full-automatic electric smelting pipe fitting wiring device, by the fixed left and right mold core of power knock pin module, carry out full-automatic wiring to left and right mold core along the mold core axial direction by wire winding removal module, and carry out automatic peeling off by the wire stripping module to the enameled wire end insulating layer after the wiring is accomplished, scald the round by the package line of scalding the wire pair on the mold core along mold core rotation axis direction at last, so that the enameled wire of fine fixed winding, the left and right mold core that the winding was accomplished can realize forming 90 return bend structures each other through the compound die locating piece, and then solve the difficult wiring problem of current electric smelting pipe fitting 90 return bend; adopt the utility model discloses can replace manual work, realize full-automatic wiring work, great improvement return bend wiring efficiency, rate of accuracy and stability, reduction production trouble, and can enlarge the wiring of various return bends specification and dimension well, enlarge the wiring range of application, provide good technological effect and economic benefits for whole trade.

Drawings

Fig. 1 is a schematic three-dimensional structure diagram of the full-automatic electric fuse tube wiring device of the utility model;

FIG. 2 is a schematic perspective view of the power knock pin module of FIG. 1;

FIG. 3 is a schematic view of the assembly of the core die of FIG. 1;

FIG. 4 is a schematic perspective view of the winding movement module shown in FIG. 1;

fig. 5 is a schematic perspective view of the wire stripping module in fig. 1;

fig. 6 is a perspective view of the thread ironing module shown in fig. 1.

Detailed Description

The present invention will be further described with reference to the following specific drawings.

As shown in fig. 1, a full-automatic electric fuse tube wiring device is provided, which comprises a bottom plate 1, a pair of power knock-pin modules 2 arranged oppositely on the bottom plate 1, a pair of mold core modules 3 arranged oppositely and fixed between the pair of power knock-pin modules 2 arranged oppositely, a winding moving module 4 arranged on the bottom plate 1, and a pair of wire stripping modules 5 arranged at the inner sides of the pair of mold core modules 3 arranged oppositely; a pair of line ironing modules 6 arranged outside the pair of oppositely arranged mold core modules 3;

as shown in fig. 2, the power knock pin module 2 includes a connecting shaft 21, a power knock pin motor 22 disposed at the right side of the connecting shaft 21, and a right power knock pin unit driven by the power knock pin motor 22, and a left power knock pin unit disposed at the left side of the connecting shaft 21; the right power knock pin unit and the left power knock pin unit are symmetrical in structure, and specifically are:

the right power knock pin unit includes: a right bracket 231, a right timing belt transmission mechanism 241 provided outside the right bracket 231, a right knock pin 251 provided above the right bracket 231, a right positioning cylinder 261, and a right positioning rod 271 driven by the right positioning cylinder 261;

the left power knock pin unit includes; a left bracket 232, a left synchronous belt transmission mechanism 242 arranged outside the left bracket 232, a left knock pin 252 arranged above the left bracket 232, a left positioning cylinder 262 and a left positioning rod 272 driven by the left positioning cylinder 262;

as shown in fig. 3, the mold core module 3 includes a right mold core 311 and a left mold core 312, the upper surfaces of the right mold core 311 and the left mold core 312 are provided with ejector pins 32, the rear end portions of the right mold core 311 and the left mold core 312 are provided with mold core fixing blocks 33, and the front end portions of the right mold core 311 and the left mold core 312 are provided with mold closing positioning blocks 34, when in use, the mold core fixing block 33 at the rear end of the right mold core 311 is connected with a right positioning rod 271 in a positioning manner, the mold core fixing block 33 at the rear end of the left mold core 312 is connected with a left positioning rod 272 in a positioning manner, the.

As shown in fig. 4, the winding moving module 4 includes a winding moving block 41, a threading unit 42, a thread protecting unit 43 connected to the threading unit 42, a thread protecting conduit 431 and a thread protecting rotating bracket 432 are provided in the thread protecting unit 43; a thread clamping unit 44 and scissors 45 arranged right above the thread clamping unit 44, wherein the thread clamping unit 44 comprises a thread clamping opening 441 and a thread clamping opening cylinder 442 for controlling the opening and closing of the thread clamping opening 441; when the enameled wire winding machine is used, the enameled wire to be wound enters a preset path of the wire protecting unit 43 through the threading unit 42 to wind the right mold core 311 and the left mold core 312, after the winding is finished, the enameled wire is clamped by the wire clamping opening 441, and the enameled wire is cut off by the scissors 45 positioned above the enameled wire.

As shown in fig. 5, the wire stripping module 5 includes a wire stripping supporting plate 51, and a right wire stripping unit and a left wire stripping unit symmetrically disposed at two ends of the wire stripping supporting plate 51;

wherein right wire stripping unit includes: the wire stripping device comprises a right wire stripping rail 521, a right wire stripping motor 531, a right wire stripping cylinder 541 and a right wire stripping knife 551, wherein the right wire stripping motor 531 drives the right wire stripping cylinder 541 to control the wire stripping work of the right wire stripping knife 551;

wherein left wire stripping unit includes: the wire stripping device comprises a left wire stripping rail 522, a left wire stripping motor 532, a left wire stripping cylinder 542 and a left wire stripping knife 552, wherein the left wire stripping motor 532 drives the left wire stripping cylinder 542 to control the wire stripping operation of the left wire stripping knife 552.

The wire stripping support plate 51 with the right wire stripping unit and the left wire stripping unit can move along the right wire stripping rail 521 and the left wire stripping rail 522 in an adjusting manner.

As shown in fig. 6, the thread ironing module includes: the right ironing wire unit and the left ironing wire unit are symmetrically arranged;

wherein the right side scalds the line unit and includes: a right ironing head 611, a right heating pipe 621 disposed at a side of the right ironing head 611, a right temperature detecting sensor 631 disposed above the right ironing head 611, a right ironing wire rail 641 connected to the right ironing head 611, and a right ironing wire cylinder 651 driving the right ironing wire rail 641 to move;

wherein left boiling hot line unit includes: the left ironing head 612, a left heating pipe 622 arranged on the side surface of the left ironing head 612, a left temperature detection sensor 632 arranged above the left ironing head 612, a left ironing line rail 642 connected with the left ironing head 612, and a left ironing line cylinder 652 for driving the left ironing line rail 642 to move;

wherein: the right ironing head 611 corresponds to the right mold core 311, and the left ironing head 612 corresponds to the left mold core 312.

The utility model discloses a carry out work according to following mode: connecting and fixing a mold core fixing block 33 at the rear end part of a right mold core 311 with a right positioning rod 271 in a power ejector pin module 2, connecting and fixing the mold core fixing block 33 at the rear end part of a left mold core 312 with a left positioning rod 272 in the power ejector pin module 2, and simultaneously, in the connecting and fixing process, respectively positioning and adjusting the right positioning rod 271 and the left positioning rod 272 by a right positioning cylinder 261 and a left positioning cylinder 262 until the right mold core 311 and the left mold core 312 are arranged at proper positions, starting a power ejector pin motor 22 to drive the rotary motion of a right synchronous belt transmission mechanism 241, wherein the rotary motion of the right synchronous belt transmission mechanism 241 drives the rotary motion of the right mold core 311; meanwhile, the connecting shaft 21 drives the left synchronous belt transmission mechanism 242 to rotate, and the left synchronous belt transmission mechanism 242 drives the left mold core 312 to rotate; the right ejector pin 251 ejects the ejector pin 32 on the right mold core 311; left ejector pin 252 ejects ejector pin 32 on left mold core 312;

the enameled wire to be wound penetrates through the threading unit 42, a preset winding route is formed by the path constraint of the wire protection pipeline 431 and the wire protection rotating support 432, the right mold core 311 is wound firstly, the thimble 32 on the right mold core 311 can perform limit control on the winding stop position of the right mold core 311, after the automatic winding of the right mold core 311 is completed, the wire clamping port air cylinder 442 does work to control the wire clamping port 411 to close and straighten the enameled wire, the continuous enameled wire is cut by the scissors 45, the insulation layer of the cut end of the enameled wire is stripped by the right wire stripping knife 551, the right wire stripping motor 531 is started, the right wire stripping air cylinder 541 does work in a driving control mode, and the right wire stripping air cylinder 541 controls the right wire stripping knife 551 to perform wire stripping action;

after the insulating layer at the end of the enameled wire is stripped, the right heating pipe 621 heats the right ironing head 611, real-time temperature detection is carried out by the right temperature detection sensor 631 in the heating process, and when the preset temperature is reached, the right ironing cylinder 651 controls the right ironing head 611 to iron a circle along the rotating shaft direction of the right mold core 311, so that the wound enameled wire is ensured not to be loose; at this time, the winding work of the right mold core 311 is completed;

the thread protecting unit 43 drives the threading unit 42, the thread clamping unit 44 and the scissors 45 to move to the position corresponding to the left mold core 312 along the winding moving block 41 to start to automatically wind the left mold core 312, the thimble 32 on the left mold core 312 can limit the winding ending position of the left mold core 312, and the winding process is the same as that of the right mold core 311:

an enameled wire to be wound penetrates through the threading unit 42, a preset path is formed by the path constraint of the wire protecting pipeline 431 and the wire protecting rotating support 432 to wind the left mold core 312, a thimble 32 on the left mold core 312 can limit and control the winding stop position of the left mold core 312, after the left mold core 312 finishes automatic winding, a wire clamping port cylinder 442 does work to control the wire clamping port 411 to close to straighten the enameled wire, the continuous enameled wire is cut by a scissor 45, an insulating layer of the cut end of the enameled wire is stripped by a left wire stripping knife 552, a left wire stripping motor 532 is started to drive and control the left wire stripping cylinder 542 to do work, and the left wire stripping cylinder 542 controls the left wire stripping knife 552 to perform wire stripping action;

after the insulating layer at the end of the enameled wire is stripped, the left heating pipe 622 heats the left ironing head 612, real-time temperature detection is performed by the left temperature detection sensor 632 in the heating process, and when the preset temperature is reached, the left ironing cylinder 652 controls the left ironing head 612 to iron a circle along the rotating shaft direction of the left mold core 312, so that the wound enameled wire is ensured not to be loose; at this point, the winding operation for the left core 312 is completed.

The right mold core 311 and the left mold core 312 after winding are connected through the mold closing positioning block at the front end to form a 90-degree bent pipe structure, and subsequent processing procedures can be performed.

The above description is provided for the purpose of describing the present invention in more detail with reference to the preferred embodiments, and it should not be construed that the present invention is limited to these descriptions, and it will be apparent to those skilled in the art that the present invention can be implemented by various modifications without departing from the spirit and scope of the present invention.

Claims (9)

1. The utility model provides a full-automatic electric smelting pipe fitting wiring device which characterized in that: including bottom plate (1), set up power knock pin module (2) that set up in opposite directions on bottom plate (1), fix this a pair of mold core module (3) that set up in opposite directions between power knock pin module (2) that set up in opposite directions, set up wire winding removal module (4) on bottom plate (1), and set up this a pair of wire stripping module (5) to mold core module (3) one side that sets up in opposite directions, treat that winding enameled wire removes even winding on mold core module (3) of module (4) through the wire winding, and peel off the insulating layer at enameled wire end by wire stripping module (5).

2. The fully automatic electrical fuse tube routing apparatus of claim 1, wherein: still include a pair of boiling hot line module (6), a pair of boiling hot line module (6) set up in one side of a pair of mold core module (3) that set up in opposite directions and correspond with every mold core module (3) position respectively for it is fixed to correspond to carry out the boiling hot of enameled wire after mold core module (3) wire winding is accomplished.

3. The fully automatic electrical fuse tube routing apparatus of claim 1, wherein: the power knock pin module (2) comprises a connecting shaft (21), a power knock pin motor (22) arranged on the right side of the connecting shaft (21) and a right power knock pin unit driven by the power knock pin motor (22);

the right power knock pin unit includes: a right bracket (231), a right synchronous belt transmission mechanism (241) arranged at the outer side of the right bracket (231), a right ejector pin (251) arranged above the right bracket (231), a right positioning cylinder (261) and a right positioning rod (271) driven by the right positioning cylinder (261);

a left power knock pin unit is arranged on the left side of the connecting shaft (21); the left power knock pin unit includes: the device comprises a left bracket (232), a left synchronous belt transmission mechanism (242) arranged on the outer side of the left bracket (232), a left ejector pin (252) arranged above the left bracket (232), a left positioning cylinder (262) and a left positioning rod (272) driven by the left positioning cylinder (262);

the right positioning rod (271) and the left positioning rod (272) are used for positioning a pair of mold core modules (3) which are arranged oppositely.

4. The fully automatic electrical fuse tube routing apparatus of claim 3, wherein: the pair of oppositely arranged mold core modules (3) comprises a right mold core (311) and a left mold core (312), ejector pins (32) are arranged on the upper surfaces of the right mold core (311) and the left mold core (312), mold core fixing blocks (33) are arranged at the rear end parts of the right mold core (311) and the left mold core (312), mold closing positioning blocks (34) are arranged at the front end parts of the right mold core (311) and the left mold core (312), and the mold core fixing blocks (33) at the rear end parts of the right mold core (311) and the left mold core (312) are connected with; and the thimbles (32) on the upper surfaces of the right mold core (311) and the left mold core (312) are ejected out by corresponding thimbles through a right ejector pin (251) and a left ejector pin (252) respectively.

5. The fully automatic electrical fuse tube routing apparatus of claim 1, wherein: the winding moving module (4) comprises a winding moving block (41), a threading unit (42), a wire protecting unit (43) connected with the threading unit (42), a wire clamping unit (44) and scissors (45) arranged right above the wire clamping unit (44), wherein the wire protecting unit (43) drives the threading unit (42), the wire clamping unit (44) and the scissors (45) to move along the winding moving block (41).

6. The fully automatic electrical fuse tube routing apparatus of claim 5, wherein: the wire protection unit (43) comprises a wire protection pipeline (431) and a wire protection rotating bracket (432); the yarn clamping unit (44) comprises a yarn clamping opening (441) and a yarn clamping opening cylinder (442) for controlling the opening and closing of the yarn clamping opening (441).

7. The fully automatic electrical fuse tube routing apparatus of claim 1, wherein: the pair of wire stripping modules (5) comprises wire stripping supporting plates (51), and a right wire stripping unit and a left wire stripping unit which are arranged on the wire stripping supporting plates (51);

the right wire stripping unit comprises: the wire stripping device comprises a right wire stripping rail (521), a right wire stripping motor (531), a right wire stripping cylinder (541) and a right wire stripping knife (551), wherein the right wire stripping motor (531) drives the right wire stripping cylinder (541) to control the wire stripping work of the right wire stripping knife (551);

the left wire stripping unit comprises: the wire stripping device comprises a left wire stripping rail (522), a left wire stripping motor (532), a left wire stripping cylinder (542) and a left wire stripping knife (552), wherein the left wire stripping motor (532) drives the left wire stripping cylinder (542) to control the wire stripping operation of the left wire stripping knife (552).

8. The fully automatic electrical fuse tube routing apparatus of claim 2, wherein: the pair of line ironing modules (6) comprises a right line ironing unit and a left line ironing unit;

the right ironing unit comprises: the heating device comprises a right ironing head (611), a right heating pipe (621) arranged on the side surface of the right ironing head (611), a right temperature detection sensor (631) arranged above the right ironing head (611), a right ironing line rail (641) connected with the right ironing head (611), and a right ironing line cylinder (651) driving the right ironing line rail (641) to move; the left ironing unit comprises: the hot-pressing machine comprises a left hot-pressing head (612), a left heating pipe (622) arranged on the side surface of the left hot-pressing head (612), a left temperature detection sensor (632) arranged above the left hot-pressing head (612), a left hot-pressing line rail (642) connected with the left hot-pressing head (612), and a left hot-pressing line cylinder (652) driving the left hot-pressing line rail (642) to move.

9. The fully automatic electrical fuse tube routing apparatus of claim 4, wherein: the right mold core (311) and the left mold core (312) are combined into a structure with an included angle of 90 degrees after being positioned by the mold closing positioning block (34).

Images