CN210050033U - Rotary compressor and heat exchange equipment - Google Patents

Rotary compressor and heat exchange equipment Download PDF

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Publication number
CN210050033U
CN210050033U CN201921004637.2U CN201921004637U CN210050033U CN 210050033 U CN210050033 U CN 210050033U CN 201921004637 U CN201921004637 U CN 201921004637U CN 210050033 U CN210050033 U CN 210050033U
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shaft
rotary compressor
hole
counterweight
auxiliary
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小津政雄
王玲
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Guangdong Meizhi Compressor Co Ltd
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Guangdong Meizhi Compressor Co Ltd
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Abstract

本实用新型公开了一种旋转式压缩机和换热设备,包括:壳体;驱动机构,驱动机构设在壳体内;压缩机构,压缩机构设在壳体内且由驱动机构驱动;曲轴,曲轴包括与主轴承滑动配合的主轴、与副轴承滑动配合的副轴、与活塞滑动配合以驱动活塞旋转的偏心轴;副轴平衡重,副轴平衡重安装在副轴的轴端,副轴的轴端设有副轴端孔,副轴内设有与副轴端孔连通的轴中孔,副轴的周壁上设有连通轴中孔和壳体的内部空间的排气孔;平衡重盖板,平衡重盖板与压缩机构之间限定出与壳体的内部空间间隔开的密闭腔,副轴平衡重和副轴端孔位于密闭腔中,压缩腔通过密闭腔与副轴端孔连通。根据本实用新型的旋转式压缩机,润滑油与副轴平衡重互不干涉、振动小、磨耗小。

The utility model discloses a rotary compressor and heat exchange equipment, comprising: a casing; a driving mechanism, the driving mechanism is arranged in the casing; a compression mechanism, the compression mechanism is arranged in the casing and driven by the driving mechanism; a crankshaft, the crankshaft comprises The main shaft slidingly matched with the main bearing, the auxiliary shaft slidingly matching with the auxiliary bearing, and the eccentric shaft slidingly matching with the piston to drive the piston to rotate; A secondary shaft end hole is provided at the end, a shaft middle hole communicated with the secondary shaft end hole is arranged in the secondary shaft, and an exhaust hole connecting the shaft central hole and the inner space of the casing is arranged on the peripheral wall of the secondary shaft; the balance weight cover plate A closed cavity spaced from the inner space of the casing is defined between the balance weight cover plate and the compression mechanism, the countershaft balance weight and the auxiliary shaft end hole are located in the closed cavity, and the compression cavity communicates with the auxiliary shaft end hole through the closed cavity. According to the rotary compressor of the utility model, the lubricating oil and the counterweight of the countershaft do not interfere with each other, and the vibration and wear are small.

Description

旋转式压缩机和换热设备Rotary compressors and heat exchange equipment

技术领域technical field

本实用新型涉及压缩机技术领域,具体而言,涉及一种旋转式压缩机和具有所述旋转式压缩机的换热设备。The utility model relates to the technical field of compressors, in particular to a rotary compressor and a heat exchange device having the rotary compressor.

背景技术Background technique

相关技术中的搭载于家用空调的单缸旋转式压缩机与双缸旋转式压缩机相比,在能源效率、制造成本和生产性上有优势。但是,由于与单缸旋转式压缩机的偏心轴和活塞的质量之和抵消的平衡重被限定在电机的转子上,电机力矩波动和平衡重质量大,导致运行振动大,特别是在变频式电机的高速运转过程中,曲轴弯曲导致滑动面磨耗。Compared with the two-cylinder rotary compressor, the single-cylinder rotary compressor mounted on the household air conditioner in the related art has advantages in energy efficiency, manufacturing cost, and productivity. However, since the balance weight that cancels the mass of the eccentric shaft and the piston of the single-cylinder rotary compressor is limited to the rotor of the motor, the motor torque fluctuation and the mass of the balance weight are large, resulting in large operating vibration, especially in the variable frequency type. During the high-speed operation of the motor, the bending of the crankshaft causes the wear of the sliding surfaces.

为此,一种方法是将固定在电机转子上的两个平衡重中质量较大的平衡重移到曲轴下端,用平衡重盖板包围与曲轴共同旋转的平衡重,但是,由于曲轴下端的供油泵贯通平衡重盖板的中心,壳体内部的润滑油流入平衡重盖板,会产生干扰平衡重高速旋转的问题。另一种方法是在曲轴下端固定质量较大的平衡重,平衡重在润滑油中旋转,会搅乱润滑油。还有一种方法是提高平衡重盖板的内部压力,防止润滑油从供油泵流入,但会产生干扰平衡重高速旋转的问题。To this end, one method is to move the larger mass of the two balance weights fixed on the rotor of the motor to the lower end of the crankshaft, and use the balance weight cover plate to surround the balance weight that rotates with the crankshaft. The oil supply pump runs through the center of the counterweight cover, and the lubricating oil inside the casing flows into the counterweight cover, which will interfere with the high-speed rotation of the counterweight. Another method is to fix a counterweight with a large mass at the lower end of the crankshaft, and the counterweight rotates in the lubricating oil, which will disturb the lubricating oil. Another method is to increase the internal pressure of the counterweight cover to prevent the inflow of lubricating oil from the oil supply pump, but it will cause problems that interfere with the high-speed rotation of the counterweight.

实用新型内容Utility model content

本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种旋转式压缩机,所述旋转式压缩机具有润滑油与副轴平衡重互不干涉、振动小、磨耗小等优点。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the present utility model proposes a rotary compressor, which has the advantages of non-interference between lubricating oil and countershaft balance weight, small vibration, and low wear.

本实用新型还提出一种具有所述旋转式压缩机的换热设备。The utility model also proposes a heat exchange device with the rotary compressor.

根据本实用新型第一方面实施例的旋转式压缩机,包括:壳体;驱动机构,所述驱动机构设在所述壳体内;压缩机构,所述压缩机构设在所述壳体内且由所述驱动机构驱动,所述压缩机构包括气缸、密封所述气缸的开孔面的第一端板和第二端板、设置在所述第一端板的中心处的主轴承、设置在所述第二端板的中心处的副轴承,其中,所述气缸、所述第一端板和所述第二端板共同限定出压缩腔,所述气缸内设有沿所述气缸的内周壁可滚动的活塞,所述压缩腔内设有常止抵在所述活塞的外周面上且适于往复运动的滑片;曲轴,所述曲轴包括与所述主轴承滑动配合的主轴、与所述副轴承滑动配合的副轴、与所述活塞滑动配合以驱动所述活塞旋转的偏心轴;副轴平衡重,所述副轴平衡重安装在所述副轴的轴端,所述副轴的轴端设有副轴端孔,所述副轴内设有与所述副轴端孔连通的轴中孔,所述副轴的周壁上设有连通所述轴中孔和所述壳体的内部空间的排气孔;平衡重盖板,所述平衡重盖板与所述压缩机构之间限定出与所述壳体的内部空间间隔开的密闭腔,所述副轴平衡重和所述副轴端孔位于所述密闭腔中,所述压缩腔通过所述密闭腔与所述副轴端孔连通。The rotary compressor according to the embodiment of the first aspect of the present invention includes: a casing; a driving mechanism, the driving mechanism is provided in the casing; a compression mechanism, the compression mechanism is provided in the casing and is controlled by the The drive mechanism is driven, and the compression mechanism includes a cylinder, a first end plate and a second end plate that seal the opening surface of the cylinder, a main bearing arranged at the center of the first end plate, and a main bearing arranged at the center of the first end plate. A secondary bearing at the center of the second end plate, wherein the cylinder, the first end plate and the second end plate together define a compression chamber, and a compression chamber is provided in the cylinder along the inner peripheral wall of the cylinder. A rolling piston, the compression chamber is provided with a sliding vane that always stops on the outer peripheral surface of the piston and is suitable for reciprocating motion; a crankshaft, the crankshaft includes a main shaft slidingly matched with the main bearing, and the The auxiliary shaft is slidably matched with the auxiliary bearing, and the eccentric shaft is slidably matched with the piston to drive the piston to rotate; the auxiliary shaft balance weight is installed on the shaft end of the auxiliary shaft, and the auxiliary shaft The shaft end is provided with a secondary shaft end hole, the secondary shaft is provided with a shaft middle hole that communicates with the secondary shaft end hole, and the peripheral wall of the secondary shaft is provided with a connection between the shaft central hole and the housing. The exhaust hole of the inner space; the balance weight cover plate, a closed cavity spaced apart from the inner space of the casing is defined between the balance weight cover plate and the compression mechanism, the countershaft balance weight and the The auxiliary shaft end hole is located in the closed cavity, and the compression cavity communicates with the auxiliary shaft end hole through the closed cavity.

根据本实用新型实施例的旋转式压缩机,将主平衡重的配置从以往的电机转子变更到曲轴的副轴端,由于固定在副轴端的副轴平衡重被平衡重盖板密封,从而能够防止润滑油流入,并且,通过将传统的飞溅润滑方法改变为喷雾润滑方法,可以实现通过平衡重盖板密封副轴平衡重。According to the rotary compressor of the embodiment of the present invention, the arrangement of the main counterweight is changed from the conventional motor rotor to the countershaft end of the crankshaft. Since the countershaft counterweight fixed to the countershaft end is sealed by the counterweight cover plate, it is possible to The inflow of lubricating oil is prevented, and by changing the traditional splash lubrication method to a spray lubrication method, it is possible to seal the countershaft counterweight through the counterweight cover plate.

另外,根据本实用新型实施例的旋转式压缩机还具有如下附加的技术特征:In addition, the rotary compressor according to the embodiment of the present invention also has the following additional technical features:

根据本实用新型的一些实施例,所述第二端板上设有排出孔,所述排出孔连通所述压缩腔和所述密闭腔。According to some embodiments of the present invention, a discharge hole is provided on the second end plate, and the discharge hole communicates with the compression cavity and the airtight cavity.

根据本实用新型的一些实施例,所述平衡重盖板罩设于所述第二端板的外周壁。According to some embodiments of the present invention, the counterweight cover plate is covered on the outer peripheral wall of the second end plate.

根据本实用新型的一些实施例,所述第一端板和所述第二端板中的任一个上设有注油孔,所述壳体内设有注油管,所述注油管通过所述注油孔向所述压缩腔注油。According to some embodiments of the present invention, any one of the first end plate and the second end plate is provided with an oil injection hole, and an oil injection pipe is provided in the housing, and the oil injection pipe passes through the oil injection hole Fill the compression chamber with oil.

根据本实用新型的一些实施例,所述副轴的下端向下延伸以形成延伸轴,所述副轴平衡重套设在所述延伸轴上,所述副轴端孔形成于所述延伸轴的轴端。According to some embodiments of the present invention, the lower end of the auxiliary shaft extends downward to form an extension shaft, the auxiliary shaft balance weight is sleeved on the extension shaft, and the auxiliary shaft end hole is formed on the extension shaft end of the shaft.

根据本实用新型的一些实施例,所述主轴、所述副轴和所述偏心轴分别设有喷气孔和油槽,所述油槽沿所述曲轴的轴向延伸,所述喷气孔与所述油槽相连。According to some embodiments of the present invention, the main shaft, the secondary shaft and the eccentric shaft are respectively provided with air injection holes and oil grooves, the oil grooves extend along the axial direction of the crankshaft, the air injection holes and the oil grooves connected.

进一步地,所述喷气孔和所述油槽位于所述副轴端孔与所述排气孔之间。Further, the air injection hole and the oil groove are located between the secondary shaft end hole and the exhaust hole.

根据本实用新型的一些实施例,所述副轴平衡重的旋转轴线与所述偏心轴的旋转轴线和所述活塞的旋转轴线重合,所述副轴平衡重旋转时产生与所述曲轴旋转所产生的离心力方向相反的离心力。According to some embodiments of the present invention, the axis of rotation of the counterweight of the countershaft coincides with the axis of rotation of the eccentric shaft and the axis of rotation of the piston, and the counterweight of the countershaft rotates to generate a The centrifugal force generated is the opposite direction of the centrifugal force.

根据本实用新型的一些实施例,所述驱动机构包括:安装于所述壳体的内周壁的定子;用于驱动所述曲轴旋转的转子,所述转子设在所述定子内,所述转子上设有转子平衡重;配置在所述定子上的电机线圈。According to some embodiments of the present invention, the driving mechanism includes: a stator mounted on the inner peripheral wall of the housing; a rotor for driving the crankshaft to rotate, the rotor is arranged in the stator, the rotor is There is a rotor balance weight on it; the motor coil is arranged on the stator.

进一步地,所述副轴平衡重与所述转子平衡重的离心力之和等于所述偏心轴与所述活塞的离心力之和。Further, the sum of the centrifugal force of the countershaft balance weight and the rotor balance weight is equal to the sum of the centrifugal force of the eccentric shaft and the piston.

根据本实用新型第二方面实施例的换热设备,包括根据本实用新型第一方面实施例所述的旋转式压缩机。The heat exchange device according to the embodiment of the second aspect of the present invention includes the rotary compressor according to the embodiment of the first aspect of the present invention.

根据本实用新型实施例的换热设备,利用如上所述的旋转式压缩机,润滑油与副轴平衡重互不干涉、振动小、磨耗小。According to the heat exchange equipment of the embodiment of the present invention, using the rotary compressor as described above, the lubricating oil and the counterweight of the countershaft do not interfere with each other, and the vibration and wear are small.

本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.

附图说明Description of drawings

图1是根据本实用新型实施例的旋转式压缩机的剖视图;1 is a cross-sectional view of a rotary compressor according to an embodiment of the present invention;

图2是根据本实用新型实施例的旋转式压缩机的局部剖视图;2 is a partial cross-sectional view of a rotary compressor according to an embodiment of the present invention;

图3是根据本实用新型实施例的旋转式压缩机的副轴平衡重的结构示意图;3 is a schematic structural diagram of a countershaft counterweight of a rotary compressor according to an embodiment of the present invention;

图4是根据本实用新型实施例的旋转式压缩机的副轴平衡重的剖视图。4 is a cross-sectional view of a counterweight of a countershaft of a rotary compressor according to an embodiment of the present invention.

附图标记:Reference number:

旋转式压缩机1,壳体2,排气管3,吸气管4,压缩机构5,电机6,定子7,电机线圈7a,转子8,转子铆钉8a,润滑油9,第一端板10,主轴承10a,气缸 15,压缩腔15a,活塞16,滑片18,第二端板20,副轴承20a,注油管22,注油孔 23,螺钉24,曲轴25,主轴26,副轴27,延伸轴27a,副轴端孔27b,偏心轴28,轴中孔29,喷气孔26a、28a、29a,副轴平衡重30,平衡主部30a,固定孔30c,铆钉孔30d,贯通铆钉31,转子平衡重32,平衡重盖板35,排气孔40、排出孔45,冷凝器50,膨胀阀51,蒸发器52,储液器53。Rotary compressor 1, casing 2, exhaust pipe 3, suction pipe 4, compression mechanism 5, motor 6, stator 7, motor coil 7a, rotor 8, rotor rivet 8a, lubricating oil 9, first end plate 10 , main bearing 10a, cylinder 15, compression chamber 15a, piston 16, sliding vane 18, second end plate 20, auxiliary bearing 20a, oil injection pipe 22, oil injection hole 23, screw 24, crankshaft 25, main shaft 26, auxiliary shaft 27, Extension shaft 27a, auxiliary shaft end hole 27b, eccentric shaft 28, shaft center hole 29, air injection holes 26a, 28a, 29a, auxiliary shaft balance weight 30, balance main part 30a, fixing hole 30c, rivet hole 30d, through rivet 31, Rotor balance weight 32 , balance weight cover plate 35 , exhaust hole 40 , discharge hole 45 , condenser 50 , expansion valve 51 , evaporator 52 , and accumulator 53 .

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.

下面参考附图描述根据本实用新型第一方面实施例的旋转式压缩机1。The rotary compressor 1 according to the embodiment of the first aspect of the present invention will be described below with reference to the accompanying drawings.

如图1所示,旋转式压缩机1具有固定在密封的高压壳体2内周的变频式的电机 6(即驱动机构)与压缩机构5,壳体2的底部封入润滑油9。在压缩机构5中,曲轴25的主轴26与副轴27分别与固定在壳体2的内周的气缸15、固定在该气缸15上下两面的第一端板10和第二端板20、和分别设置在这些端板中心的主轴承10a和副轴承20a滑动配合。曲轴25上的偏心轴28使配置在压缩腔15a中的活塞16偏心旋转,与活塞16的外周抵接的滑片18沿气缸15的滑片槽进行往复运动。As shown in Fig. 1 , a rotary compressor 1 includes an inverter-type motor 6 (that is, a drive mechanism) and a compression mechanism 5 fixed to the inner periphery of a hermetically sealed high-pressure casing 2, and a lubricating oil 9 is sealed at the bottom of the casing 2. In the compression mechanism 5 , the main shaft 26 and the auxiliary shaft 27 of the crankshaft 25 are respectively connected with the cylinder 15 fixed to the inner circumference of the casing 2 , the first end plate 10 and the second end plate 20 fixed on the upper and lower sides of the cylinder 15 , and The main bearing 10a and the auxiliary bearing 20a, respectively provided in the center of these end plates, are slidably fitted. The eccentric shaft 28 on the crankshaft 25 eccentrically rotates the piston 16 arranged in the compression chamber 15 a , and the vane 18 in contact with the outer periphery of the piston 16 reciprocates along the vane groove of the cylinder 15 .

变频式的电机6由固定在壳体2内周的定子7、其内径处驱动曲轴25旋转的转子 8、配置在定子7的电机线圈7a组成。曲轴15的副轴27的下侧部分中通过贯通铆钉31固定副轴平衡重30。The inverter-type motor 6 is composed of a stator 7 fixed on the inner circumference of the casing 2, a rotor 8 that drives the crankshaft 25 to rotate at its inner diameter, and a motor coil 7a arranged on the stator 7. A counterweight 30 is fixed to the lower portion of the countershaft 27 of the crankshaft 15 by through rivets 31 .

如图2所示,副轴平衡重30的旋转中心线与曲轴25的偏心轴28及活塞16的旋转中心线一致,副轴平衡重30旋转产生的离心力与曲轴25旋转产生的离心力方向相反,例如,副轴平衡重30的平衡主部30a在径向上与偏心轴28的偏心主部相对。由于通过固定在第二端板20的外周的平衡重盖板35密封副轴平衡重30,副轴平衡重30 不会干扰积聚在壳体2底部的润滑油9,并且可以容易地在平衡重盖板35中从低速旋转变成高速旋转。As shown in FIG. 2 , the rotation centerline of the counterweight 30 of the countershaft is consistent with the rotation centerline of the eccentric shaft 28 of the crankshaft 25 and the piston 16 , and the centrifugal force generated by the rotation of the counterweight 30 is opposite to the centrifugal force generated by the rotation of the crankshaft 25 . For example, the balance main portion 30 a of the countershaft counterweight 30 is radially opposed to the eccentric main portion of the eccentric shaft 28 . Since the countershaft counterweight 30 is sealed by the counterweight cover plate 35 fixed to the outer circumference of the second end plate 20, the countershaft counterweight 30 does not interfere with the lubricating oil 9 accumulated at the bottom of the casing 2, and can be easily installed on the counterweight The cover plate 35 is rotated from a low speed to a high speed.

平衡重盖板35用螺钉固定在第二端板20的外周,或者通过多处点焊或激光焊接等固定方法进行固定。又或者,通过连接第二端板20与气缸15的多个螺钉24也可以固定平衡重盖板35,但由于平衡重盖板35的内容积变小,存在副轴平衡重30的设计自由度受损的缺点。另外,由于运行中的平衡重盖板35的内部压力高于壳体2的内压力,如果平衡重盖板35的固定部分的间隙小,则润滑油9不会流入。The counterweight cover plate 35 is fixed to the outer periphery of the second end plate 20 with screws, or fixed by a fixing method such as spot welding or laser welding at multiple locations. Alternatively, the counterweight cover plate 35 can also be fixed by a plurality of screws 24 connecting the second end plate 20 and the cylinder 15, but since the inner volume of the counterweight cover plate 35 is reduced, there is a degree of freedom in the design of the countershaft counterweight 30 Damaged disadvantages. In addition, since the internal pressure of the counterweight cover 35 during operation is higher than the internal pressure of the casing 2, if the clearance of the fixed portion of the counterweight cover 35 is small, the lubricating oil 9 does not flow in.

如图1所示,副轴平衡重30安装前,在转子8的上端固定重量较轻的转子平衡重32。转子平衡重32用组装转子8使用的4颗转子铆钉8a中的2颗固定在转子8的上端。另外,也可以将转子平衡重32配置在转子8的下端,但由于力矩减小,需要增加平衡重质量。As shown in FIG. 1 , before the countershaft counterweight 30 is installed, a relatively light rotor counterweight 32 is fixed on the upper end of the rotor 8 . The rotor balance weight 32 is fixed to the upper end of the rotor 8 by two of the four rotor rivets 8 a used for assembling the rotor 8 . In addition, the rotor counterweight 32 may be arranged at the lower end of the rotor 8, but since the moment decreases, the mass of the counterweight needs to be increased.

为了使旋转式压缩机1的法线方向的振动最小,在压缩机运行中,副轴平衡重30和转子平衡重32的离心力之和与相对的偏心轴28和活塞16的离心力之和相等,以偏心轴28与活塞16的质量之和的旋转中心为基准,副轴平衡重30与转子平衡重32力矩必须相等。In order to minimize the vibration in the normal direction of the rotary compressor 1, during the compressor operation, the sum of the centrifugal force of the countershaft counterweight 30 and the rotor counterweight 32 is equal to the sum of the centrifugal force of the opposite eccentric shaft 28 and the piston 16, With reference to the center of rotation of the sum of the masses of the eccentric shaft 28 and the piston 16 , the torque of the countershaft counterweight 30 and the rotor counterweight 32 must be equal.

其结果,满足Fa=Fo·Lb/(Lb+La)、Fb=Fo·La/(Lb+La)。Fo、Fa、 Fb分别为偏心轴28与活塞16的离心力之和、副轴平衡重30的离心力、以及转子平衡重32的离心力。La和Lb分别为活塞16的离心力中心到副轴平衡重30的离心力中心的尺寸与活塞16的离心力中心到转子平衡重32的离心力中心的尺寸。如果预先确定 Fo、La和Lb的尺寸,副轴平衡重30与转子平衡重32的设计会变得简单。As a result, Fa=Fo·Lb/(Lb+La) and Fb=Fo·La/(Lb+La) are satisfied. Fo, Fa, and Fb are the sum of the centrifugal force of the eccentric shaft 28 and the piston 16 , the centrifugal force of the countershaft counterweight 30 , and the centrifugal force of the rotor counterweight 32 , respectively. La and Lb are respectively the dimension from the centrifugal force center of the piston 16 to the centrifugal force center of the countershaft counterweight 30 and the dimension from the centrifugal force center of the piston 16 to the centrifugal force center of the rotor counterweight 32 . If the dimensions of Fo, La and Lb are predetermined, the design of the countershaft counterweight 30 and the rotor counterweight 32 can be simplified.

如图3和图4所示,副轴平衡重30可以使用粉末合金烧结成型,或者使用钢材锻造成型。由于固定孔30c为插入副轴27起固定作用的孔,需要尽量缩小与副轴27外径的间隙。此外,加热副轴平衡重30来热套的方法也是有效的。As shown in FIG. 3 and FIG. 4 , the counterweight 30 can be formed by sintering powder alloy or by forging from steel. Since the fixing hole 30c is a hole for inserting the auxiliary shaft 27 for fixing, it is necessary to reduce the gap with the outer diameter of the auxiliary shaft 27 as much as possible. In addition, the method of heating the counterweight 30 to shrink-fit is also effective.

铆钉孔30d为贯通铆钉31穿过的孔,将副轴平衡重30插入延伸轴27a后插入贯通铆钉31,一方的铆钉端需要冲压成型。另外,贯通铆钉31不影响通过轴中孔29的含油冷媒气体的阻力,需要的话也可以扩大延伸轴27a的内径。The rivet hole 30d is a hole through which the through rivet 31 passes. The counterweight 30 of the counter shaft is inserted into the extension shaft 27a and then inserted into the through rivet 31. One rivet end needs to be punched. In addition, the penetration rivet 31 does not affect the resistance of the oil-containing refrigerant gas passing through the shaft hole 29, and the inner diameter of the extension shaft 27a can be enlarged if necessary.

由于旋转式压缩机1导入了新的喷雾润滑方式,高压的喷雾润滑气体通过副轴平衡重30和曲轴29内部。下面结合图1对该润滑方法以及在冷冻循环装置中循环的冷媒和润滑油进行说明。其中,冷冻循环装置可以为空调。Due to the introduction of a new spray lubrication method in the rotary compressor 1 , the high-pressure spray lubrication gas passes through the counter balance weight 30 and the inside of the crankshaft 29 . The lubrication method and the refrigerant and lubricating oil circulating in the refrigeration cycle device will be described below with reference to FIG. 1 . Wherein, the refrigeration cycle device may be an air conditioner.

通过冷冻循环装置,从吸气管流入压缩腔15a的低压冷媒,即在冷冻循环装置中循环的冷媒含有重量比率约为1%的循环油。此外,由于壳体2的内压为高压,从活塞16的内径以及滑片18的滑动间隙流出到压缩腔15a的润滑油量约为2%时,在压缩腔15a中压缩的冷媒气体含有约3%的润滑油。The low-pressure refrigerant flowing into the compression chamber 15a from the suction pipe through the refrigeration cycle device, that is, the refrigerant circulating in the refrigeration cycle device contains circulating oil in a weight ratio of about 1%. In addition, since the internal pressure of the casing 2 is high pressure, when the amount of lubricating oil flowing out from the inner diameter of the piston 16 and the sliding gap of the vane 18 to the compression chamber 15a is about 2%, the refrigerant gas compressed in the compression chamber 15a contains about 2%. 3% lube oil.

该润滑油由于通过压缩腔15a的压缩升温成为喷雾油,通过第二端板20上的排出孔45排出到平衡重盖板35的高压冷媒气体含有约3%的喷雾润滑油。其后,高压冷媒气体通过副轴平衡重30的旋转搅拌后,从副轴端孔27b流入曲轴25的轴中孔29。The lubricating oil becomes spray oil due to the compression temperature of the compression chamber 15a, and the high pressure refrigerant gas discharged to the counterweight cover plate 35 through the discharge hole 45 on the second end plate 20 contains about 3% of the spray lubricating oil. After that, the high-pressure refrigerant gas flows into the shaft center hole 29 of the crankshaft 25 from the counter shaft end hole 27 b after being stirred by the rotation of the counter shaft counterweight 30 .

这时,如图2所示,副轴27、偏心轴28与主轴26中,分别具有供高压冷媒气体迂回的喷气孔26a、28a、29a和油槽,喷雾润滑油润滑曲轴25的外周滑动面。剩余的喷雾润滑油与冷媒气体一起从主轴26的排气孔40排出到壳体2的内部。At this time, as shown in FIG. 2 , the secondary shaft 27 , the eccentric shaft 28 and the main shaft 26 respectively have injection holes 26a, 28a, 29a and oil grooves for detouring the high-pressure refrigerant gas, and spray lubricating oil to lubricate the outer peripheral sliding surface of the crankshaft 25. The remaining spray lubricating oil is discharged to the inside of the casing 2 from the exhaust hole 40 of the main shaft 26 together with the refrigerant gas.

其后,如图1所示,通过定子7的外周间隙7b与高温的电机线圈7a的间隙,含油量降低到约1%的高压气体从排气管3排出,通过冷凝器50、膨胀阀51、蒸发器 52、储液器53、吸气管4再次流入压缩腔15a。通过该冷冻循环,建立压缩机构5中的连续喷雾润滑。此外,平衡重盖板35不仅是副轴平衡重30的旋转室,还作为从压缩腔15a排出的高压冷媒的排气消声器。After that, as shown in FIG. 1 , the high-pressure gas with the oil content reduced to about 1% passes through the gap between the outer peripheral gap 7 b of the stator 7 and the high-temperature motor coil 7 a , and is discharged from the exhaust pipe 3 , and passes through the condenser 50 and the expansion valve 51 . , the evaporator 52, the accumulator 53, and the suction pipe 4 flow into the compression chamber 15a again. Through this refrigeration cycle, continuous spray lubrication in the compression mechanism 5 is established. In addition, the counterweight cover plate 35 is not only a rotating chamber of the counter-shaft counterweight 30, but also an exhaust muffler for the high-pressure refrigerant discharged from the compression chamber 15a.

也就是说,从设置在气缸15的中心的压缩腔15a排出到平衡重盖板35的含油冷媒气体,从副轴端孔27b经由轴中孔29,润滑曲轴25和活塞16的滑动部后从主轴26 的排气孔40排出。固定在曲轴25的副轴27的延伸轴27a上的副轴平衡重30被平衡重盖板35密封。平衡重盖板35除了防止润滑油9流入之外,也成为从压缩腔15a排出的气体的消音器。That is, the oil-containing refrigerant gas discharged from the compression chamber 15a provided in the center of the cylinder 15 to the counterweight cover plate 35 passes from the countershaft end hole 27b through the shaft hole 29, lubricates the sliding parts of the crankshaft 25 and the piston 16, The vent hole 40 of the main shaft 26 discharges. The counterweight 30 fixed to the extension shaft 27 a of the countershaft 27 of the crankshaft 25 is sealed by the counterweight cover plate 35 . In addition to preventing the inflow of the lubricating oil 9, the counterweight cover plate 35 also serves as a silencer for the gas discharged from the compression chamber 15a.

其中,曲轴25等的设计滑动间隙约为20μm,运行中的油膜厚度为1μm(最大负荷部)~20μm(最小负荷部)。因此,外径滑动面或活塞16的滑动面所需的润滑油量很少,润滑油量为冷媒重量的约3%便足以润滑上述滑动表面。另外,滑片 18的滑动面润滑通过与压缩腔15a的压力差,由壳体2内的润滑油9供油。即,滑片 18的润滑方式与以往的旋转式压缩机相同。Among them, the designed sliding clearance of the crankshaft 25 and the like is about 20 μm, and the thickness of the oil film during operation is 1 μm (maximum load portion) to 20 μm (minimum load portion). Therefore, the amount of lubricating oil required for the outer diameter sliding surface or the sliding surface of the piston 16 is small, and an amount of lubricating oil of about 3% by weight of the refrigerant is sufficient to lubricate the sliding surfaces. In addition, the sliding surface of the sliding vane 18 is lubricated by the pressure difference with the compression chamber 15a, and oil is supplied from the lubricating oil 9 in the casing 2. That is, the lubrication method of the vanes 18 is the same as that of the conventional rotary compressor.

图1与图2所示的注油管22为上述3%的油量不足时,将壳体2底部的润滑油9 注入压缩腔15a,增加喷雾润滑油浓度的手段(喷油方式)。另外,也可以将注油管 22与注油孔23设置在第一端板10中。但是,如果不需要也可以省略上述供油手段。The oil injection pipe 22 shown in FIGS. 1 and 2 is a means (fuel injection method) for increasing the concentration of the sprayed lubricating oil by injecting the lubricating oil 9 at the bottom of the casing 2 into the compression chamber 15a when the above-mentioned 3% oil amount is insufficient. In addition, the oil filling pipe 22 and the oil filling hole 23 may be provided in the first end plate 10. However, the above-mentioned oil supply means may be omitted if not required.

如上所述,根据本实用新型实施例的旋转式压缩机1,通过导入喷雾润滑方式,可以采用密封的平衡重盖板35,可以说在副轴27上固定副轴平衡重30使其运行成为可能。此外,通过扩大平衡重盖板35的设计自由度,可以使用重量大的副轴平衡重30,因此可以引入能高速运行的变频器与实现单缸旋转式压缩机的大型化。As described above, according to the rotary compressor 1 of the embodiment of the present invention, by introducing the spray lubrication method, a sealed counterweight cover plate 35 can be used. It can be said that the countershaft counterweight 30 is fixed on the countershaft 27 to make it operate as possible. In addition, by enlarging the design freedom of the counterweight cover 35, the counterweight 30 having a heavy weight can be used, so that an inverter capable of high-speed operation can be introduced and the single-cylinder rotary compressor can be increased in size.

根据本实用新型实施例的旋转式压缩机1,可以彻底解决单缸旋转式压缩机的主轴承的内径磨耗问题,可以解决因平衡重的设计限制导致的压缩机的振动问题。According to the rotary compressor 1 of the embodiment of the present invention, the wear problem of the inner diameter of the main bearing of the single-cylinder rotary compressor can be completely solved, and the vibration problem of the compressor caused by the design limitation of the counterweight can be solved.

此外,根据本实用新型实施例的旋转式压缩机1可以为多缸旋转式压缩机、活塞与滑片一体化的摆动旋转式压缩机、卧式旋转式压缩机等。本实用新型需要改变以往的旋转式压缩机的部分设计,但可沿用以往的制造设备。In addition, the rotary compressor 1 according to the embodiment of the present invention may be a multi-cylinder rotary compressor, a swing rotary compressor in which a piston and a sliding vane are integrated, a horizontal rotary compressor, or the like. The utility model needs to change part of the design of the conventional rotary compressor, but the conventional manufacturing equipment can be used.

根据本实用新型实施例的旋转式压缩机1的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other structures and operations of the rotary compressor 1 according to the embodiment of the present invention are known to those of ordinary skill in the art, and will not be described in detail here.

根据本实用新型第二方面实施例的换热设备,包括根据本实用新型第一方面实施例所述的旋转式压缩机1。例如,换热设备可以为空调、冷冻设备、热泵热水器。The heat exchange device according to the embodiment of the second aspect of the present invention includes the rotary compressor 1 according to the embodiment of the first aspect of the present invention. For example, the heat exchange equipment may be air conditioners, refrigeration equipment, and heat pump water heaters.

根据本实用新型实施例的换热设备,利用如上所述的旋转式压缩机1,润滑油与副轴平衡重互不干涉、振动小、磨耗小。According to the heat exchange equipment of the embodiment of the present invention, using the rotary compressor 1 as described above, the lubricating oil and the counterweight of the countershaft do not interfere with each other, and the vibration and wear are small.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" ", "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated A device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在本实用新型的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。In the description of the present invention, "first feature" and "second feature" may include one or more of the features, and the first feature "above" or "under" the second feature may include the first and The second feature is in direct contact, and may also include that the first and second features are not in direct contact but are in contact through another feature therebetween. The first feature is "above", "over" and "above" the second feature includes the first feature being directly above and diagonally above the second feature, or simply means that the first feature is level higher than the second feature.

需要说明的是,在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,还可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。It should be noted that, in the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“具体实施例”、“示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "specific embodiments," "examples," or "some examples", etc., mean specific features described in connection with the embodiment or example. , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention. Variations, the scope of the present invention is defined by the claims and their equivalents.

Claims (11)

1. A rotary compressor, comprising:
a housing;
the driving mechanism is arranged in the shell;
the compression mechanism is arranged in the shell and driven by the driving mechanism, and comprises a cylinder, a first end plate and a second end plate which seal an opening surface of the cylinder, a main bearing arranged at the center of the first end plate, and an auxiliary bearing arranged at the center of the second end plate, wherein the cylinder, the first end plate and the second end plate jointly define a compression cavity, a piston which can roll along the inner peripheral wall of the cylinder is arranged in the cylinder, and a sliding vane which normally abuts against the outer peripheral surface of the piston and is suitable for reciprocating motion is arranged in the compression cavity;
the crankshaft comprises a main shaft in sliding fit with the main bearing, a secondary shaft in sliding fit with the secondary bearing, and an eccentric shaft in sliding fit with the piston to drive the piston to rotate;
the auxiliary shaft counterweight is arranged at the shaft end of the auxiliary shaft, an auxiliary shaft end hole is formed in the shaft end of the auxiliary shaft, a shaft middle hole communicated with the auxiliary shaft end hole is formed in the auxiliary shaft, and an exhaust hole communicated with the shaft middle hole and the inner space of the shell is formed in the peripheral wall of the auxiliary shaft;
the balance weight cover plate is arranged on the balance weight cover plate, a closed cavity which is spaced from the inner space of the shell is defined between the balance weight cover plate and the compression mechanism, the auxiliary shaft balance weight and the auxiliary shaft end hole are arranged in the closed cavity, and the compression cavity is communicated with the auxiliary shaft end hole through the closed cavity.
2. The rotary compressor of claim 1, wherein the second end plate is provided with a discharge hole, and the discharge hole communicates the compression chamber and the hermetic chamber.
3. The rotary compressor of claim 1, wherein the counterweight cover plate is disposed at the outer peripheral wall of the second end plate.
4. The rotary compressor of claim 1, wherein an oil injection hole is provided on either one of the first end plate and the second end plate, and an oil injection pipe is provided in the casing, and the oil injection pipe injects oil into the compression chamber through the oil injection hole.
5. The rotary compressor of claim 1, wherein a lower end of the auxiliary shaft extends downward to form an extension shaft, the auxiliary shaft balance weight is fitted over the extension shaft, and the auxiliary shaft end hole is formed at an end of the extension shaft.
6. The rotary compressor of claim 1, wherein the main shaft, the auxiliary shaft, and the eccentric shaft are provided with a gas injection hole and an oil groove, respectively, the oil groove extending in an axial direction of the crankshaft, the gas injection hole being connected to the oil groove.
7. The rotary compressor of claim 6, wherein the gas injection holes and the oil sump are located between the secondary shaft end holes and the discharge hole.
8. The rotary compressor of claim 1, wherein a rotational axis of the counter weight coincides with a rotational axis of the eccentric shaft and a rotational axis of the piston, the counter weight rotating to generate a centrifugal force in a direction opposite to a centrifugal force generated by rotation of the crankshaft.
9. The rotary compressor of claim 1, wherein the driving mechanism comprises:
a stator mounted on an inner circumferential wall of the housing;
the rotor is used for driving the crankshaft to rotate, the rotor is arranged in the stator, and a rotor counterweight is arranged on the rotor;
a motor coil disposed on the stator.
10. The rotary compressor of claim 9, wherein a sum of centrifugal forces of the counter-shaft balancing weight and the rotor balancing weight is equal to a sum of centrifugal forces of the eccentric shaft and the piston.
11. A heat exchange apparatus comprising a rotary compressor according to any one of claims 1 to 10.
CN201921004637.2U 2019-06-28 2019-06-28 Rotary compressor and heat exchange equipment Active CN210050033U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114320915A (en) * 2021-12-27 2022-04-12 广东美芝制冷设备有限公司 Pump body subassembly, compressor and refrigeration equipment of heating
WO2023035643A1 (en) * 2021-09-07 2023-03-16 珠海格力节能环保制冷技术研究中心有限公司 Compressor and air conditioner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023035643A1 (en) * 2021-09-07 2023-03-16 珠海格力节能环保制冷技术研究中心有限公司 Compressor and air conditioner
CN114320915A (en) * 2021-12-27 2022-04-12 广东美芝制冷设备有限公司 Pump body subassembly, compressor and refrigeration equipment of heating

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