WO2023035643A1 - Compressor and air conditioner - Google Patents

Compressor and air conditioner Download PDF

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Publication number
WO2023035643A1
WO2023035643A1 PCT/CN2022/091644 CN2022091644W WO2023035643A1 WO 2023035643 A1 WO2023035643 A1 WO 2023035643A1 CN 2022091644 W CN2022091644 W CN 2022091644W WO 2023035643 A1 WO2023035643 A1 WO 2023035643A1
Authority
WO
WIPO (PCT)
Prior art keywords
cylinder
crankshaft
balance weight
partition
compressor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2022/091644
Other languages
French (fr)
Chinese (zh)
Inventor
胡余生
魏会军
阙沛祯
周瑜
崔雪梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Green Refrigeration Technology Center Co Ltd of Zhuhai
Original Assignee
Gree Green Refrigeration Technology Center Co Ltd of Zhuhai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Green Refrigeration Technology Center Co Ltd of Zhuhai filed Critical Gree Green Refrigeration Technology Center Co Ltd of Zhuhai
Publication of WO2023035643A1 publication Critical patent/WO2023035643A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/001Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0021Systems for the equilibration of forces acting on the pump

Definitions

  • the present disclosure relates to the technical field of compressors, in particular to a compressor and an air conditioner.
  • the total displacement of the compressor Vtotal N ⁇ V, N represents the number of cylinders, V represents the displacement of a single cylinder, that is, the total displacement of the compressor depends on the displacement of a single cylinder and the number of cylinders.
  • the displacement of a single cylinder of the compressor V ⁇ H ⁇ e ⁇ (De), where H represents the height of the cylinder, D represents the inner diameter of the cylinder, and e represents the eccentricity of the crankshaft, that is, the displacement of a single cylinder is related to the height of the cylinder, the inner diameter of the cylinder, Proportional to crankshaft eccentricity.
  • the inner diameter of the compressor shell When the inner diameter of the compressor shell is constant, the inner diameter of the cylinder has a maximum maximum value, and when the inner diameter of the cylinder reaches the maximum maximum limit range, when the displacement of the cylinder needs to be further increased, the cylinder height H can only be increased.
  • the higher the cylinder height the greater the force on the roller slides and the eccentric part of the crankshaft, and the greater the risk of wear.
  • the higher the cylinder height corresponds to the larger span of the bearing, the contact stress on the edge of the crankshaft bearing is too large, and the bearing system is prone to wear problems , The risk of compressor reliability is high.
  • the corresponding exhaust passage needs to be enlarged.
  • a technical route of a multi-cylinder rotary compressor (including at least 4 cylinders) in the related art realizes a large displacement by increasing the number of cylinders, and can effectively reduce the compressor crankshaft on the premise of improving the refrigeration capacity of the compressor.
  • the resultant force of the gas reduces the bending degree of the crankshaft, reduces the abrasion of the crankshaft, and ensures the reliability of the operation of the compressor.
  • the multi-cylinder technical route has complex structure, high cost and uneconomical problems.
  • the present application provides a compressor and an air conditioner.
  • the present application provides a compressor, including: a crankshaft, a first cylinder, a second cylinder and a diaphragm assembly, the crankshaft includes an intermediate shaft section located between the first cylinder and the second cylinder, the diaphragm
  • the plate assembly is arranged between the first cylinder and the second cylinder, and the baffle assembly is passed through the intermediate shaft section;
  • the baffle assembly includes a first baffle, and the first baffle It is connected with the intermediate shaft segment to form a diaphragm bearing for supporting the intermediate shaft segment.
  • the baffle assembly further includes a second baffle.
  • One axial side of the first baffle is in contact with one axial end of the first cylinder, and one axial side of the second baffle is in contact with the other axial end of the first baffle, The other end surface in the axial direction of the second partition is in contact with the one end surface in the axial direction of the second cylinder.
  • the intermediate shaft segment includes a first intermediate segment and a second intermediate segment that are connected in the axial direction, the first partition is sleeved on the outer periphery of the first intermediate segment and is in contact with the first intermediate segment, And the first intermediate section can rotate relative to the first partition; the second partition is located on the outer periphery of the second intermediate section and there is a gap between the second intermediate section and the second intermediate section.
  • the first intermediate section is a concentric circular section, and the central axis of the concentric circular section coincides with the rotation centerline of the crankshaft.
  • the first partition is fixedly connected to the first cylinder
  • the second partition is fixedly connected to the second cylinder.
  • the axial height of the first separator is greater than the axial height of the second separator.
  • a first cavity is provided on a side of the first partition opposite to the second partition, and a first cavity is provided on a side of the second partition opposite to the first partition.
  • There is a second cavity the first cavity is connected with the second cavity to form a separator exhaust cavity, the first separator is provided with a first exhaust hole, and the first exhaust hole One end of the first exhaust hole communicates with the inside of the first cylinder, and the other end of the first exhaust hole communicates with the first cavity.
  • the second separator is provided with a second exhaust hole, one end of the second exhaust hole can communicate with the inside of the second cylinder, and the other end of the second exhaust hole can communicate with the second air cylinder. cavities connected.
  • a first exhaust valve is disposed at the first exhaust hole, and a second exhaust valve is disposed at the second exhaust hole.
  • it also includes a casing, the crankshaft, the first cylinder, the second cylinder and the separator assembly are located inside the casing; the first cylinder and the second
  • the height of at least one of the two cylinders is H, the inner diameter of the cylinder is D, and the inner diameter of the housing is F, satisfying: H/D ⁇ 0.45 and H/F ⁇ 0.21.
  • the maximum rotational speed of the compressor is greater than or equal to 120rps.
  • the outer diameter of the housing is greater than or equal to 160mm.
  • the crankshaft further includes a first eccentric portion and a second eccentric portion
  • the intermediate shaft segment is located between the first eccentric portion and the second eccentric portion
  • the compressor further includes a first eccentric portion.
  • a roller and a second roller the first roller is sheathed on the outer periphery of the first eccentric part, the first roller is located in the first cylinder, and is drivingly connected with the first eccentric part ;
  • the second roller is sleeved on the outer periphery of the second eccentric part, the second roller is located in the second cylinder, and is drivingly connected with the second eccentric part.
  • it also includes a rotor balance weight, a crankshaft balance weight and a motor rotor
  • the crankshaft also includes a major axis and a minor axis
  • the crankshaft balance weight is arranged on the minor axis
  • the motor rotor is arranged on On the long axis
  • the rotor balance weight is connected to the motor rotor, the first eccentric part is closer to the long axis relative to the second eccentric part, and the second eccentric part is closer to the long axis than the second eccentric part.
  • the first eccentric part is close to the short axis, the mass center of the rotor balance weight and the first eccentric part are arranged symmetrically with respect to the rotation center line of the crankshaft; the mass center of the crankshaft balance weight and the second eccentric part The arrangement is symmetrical about the rotational center line of the crankshaft.
  • it further includes a first bearing and a second bearing, the first bearing is sleeved on the long axis and connected to the first cylinder, the first eccentric part is located on the first Between the bearing and the separator assembly; the rotor balance weight is arranged at the end of the motor rotor close to the first bearing, or the rotor balance weight is arranged at the end of the motor rotor away from the first bearing.
  • the rotor balance weight includes a first rotor balance weight and a second rotor balance weight, the first rotor balance weight is arranged at one end of the motor rotor close to the first bearing, and the first rotor balance weight The second rotor balance weight is arranged at the end of the motor rotor away from the first bearing.
  • the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are sandwiched by the center of rotation of the crankshaft.
  • the second bearing is sleeved on the short shaft to support the short shaft, and a cover plate is also provided on the short shaft, and a cover plate is formed between the cover plate and the second bearing.
  • a main exhaust chamber, the crankshaft balance weight is connected to the short shaft and is located in the main exhaust chamber.
  • the center of mass of the crankshaft balance weight and the center of mass of the rotor balance weight are relatively distributed with a phase difference of 180°.
  • the crankshaft balance weight in a projection plane perpendicular to the axis of the crankshaft, has a fan-shaped structure.
  • crankshaft balance weight is interference-fitted with the short shaft.
  • the present application also provides an air conditioner, which includes the compressor described in any one of the above embodiments.
  • the baffle assembly By setting a baffle assembly between the first cylinder and the second cylinder, the baffle assembly is passed through the intermediate shaft section of the crankshaft, and the baffle assembly includes a first baffle, the first baffle connects to the intermediate shaft section and Form the structural form of the bearing to support the intermediate shaft section of the crankshaft, which can effectively reduce the disturbance and deflection of the crankshaft, and effectively reduce the connection between the intermediate shaft section of the crankshaft due to bending and the first cylinder, the second cylinder, the first bearing and
  • the wear at the junction of the second bearing reduces the contact stress and the force on the first and second bearings, effectively solving the problem of shaft wear when the compressor operates at high frequency, and improving the large displacement of the small casing
  • the reliability of the high-frequency operation of the twin-cylinder compressor on the premise of ensuring the performance, improves the wear of the shaft system, increases the operating frequency of the compressor, and realizes the effective wear reduction of the small-shell and large-displacement twin-cylinder compressor.
  • the compressor
  • Fig. 1 is a sectional view of a complete compressor of an embodiment of the present application
  • Fig. 2 schematically shows a cross-sectional view of the pump body assembly in Fig. 1;
  • Fig. 3 schematically shows a sectional view of the pump body assembly and the rotor in Fig. 1;
  • Fig. 4 schematically shows a cross-sectional view of a pump body assembly and a rotor according to another embodiment of the present application
  • Fig. 5 is the top view of the second cylinder in Fig. 1;
  • FIG. 6 is a side sectional view of the second cylinder in FIG. 1 .
  • some embodiments of the present application provide a compressor, including: a crankshaft 1, a first cylinder 2, a second cylinder 3 and a baffle assembly 4, the baffle assembly 4 is arranged between the first cylinder 2 and the second cylinder 3, the crankshaft 1 includes an intermediate shaft section 11 located between the first cylinder 2 and the second cylinder 3, the separator The assembly 4 is passed through the intermediate shaft section 11; the baffle assembly 4 includes a first baffle 41, and the first baffle 41 connects with the intermediate shaft section 11 to form a baffle bearing for The intermediate shaft section 11 is supported.
  • a baffle assembly is provided between the first cylinder and the second cylinder, the baffle assembly is penetrated on the intermediate shaft section of the crankshaft, and the baffle assembly includes a first baffle, and the first baffle is connected to the intermediate shaft section.
  • the structural form of connecting and forming the diaphragm bearing is used to support the intermediate shaft section of the crankshaft, which can effectively reduce the disturbance and deflection of the crankshaft, and effectively reduce the connection between the intermediate shaft section of the crankshaft and the first cylinder, the second cylinder, and the first cylinder due to bending.
  • the wear at the junction of the first bearing and the second bearing reduces the contact stress, reduces the stress on the first bearing and the second bearing, effectively solves the problem of shaft wear when the compressor operates at high frequency, and improves the small casing.
  • the reliability of the high-frequency operation of the large-displacement twin-cylinder compressor on the premise of ensuring performance, improves the wear of the shaft system, increases the operating frequency of the compressor, and realizes the effective wear reduction of the small-housing large-displacement twin-cylinder compressor.
  • the compressor has a compact and simple structure, stable and reliable operation, and can especially meet the demands of a compressor with a large displacement and a high rotational speed.
  • the baffle assembly 4 further includes a second baffle 42 .
  • An axial end surface of the first partition 41 is in contact with an axial end surface of the first cylinder 2
  • an axial end surface of the second partition 42 is in contact with the axial end surface of the first partition 41 .
  • the other end surface is connected, and the other axial end surface of the second partition plate 42 is connected to the axial one end surface of the second cylinder 3 .
  • the intermediate shaft segment 11 includes a first intermediate segment 11a and a second intermediate segment 11b connected in the axial direction, and the first separator 41 is sleeved on the The outer periphery of the first intermediate section 11a is in contact with the first intermediate section 11a, and the first partition plate 41 is rotatably arranged relative to the first intermediate section 11a.
  • the second separator 42 is located on the outer periphery of the second middle section 11b and has a gap with the second middle section 11b.
  • the first baffle and the second baffle can be respectively connected with the first cylinder and the second cylinder to play a sealing role, and at the same time, the contact and cooperation between the first baffle and the intermediate shaft section can effectively protect the intermediate shaft section.
  • the supporting function prevents the middle part of the crankshaft from bending, reduces the stress, and thus reduces the wear of the shaft system.
  • the first cylinder is an upper cylinder, and the first partition connected to it is an upper partition, while the second cylinder is a lower cylinder, and the second partition connected to it is a lower partition.
  • the first cylinder is the lower cylinder, and the first partition connected to it is the lower partition, while the second cylinder is the upper cylinder, and the second partition connected to it is the upper partition .
  • the first middle section 11 a is a concentric circular section, and the central axis of the concentric circular section coincides with the rotation centerline of the crankshaft 1 .
  • the first intermediate section 11a of the present disclosure cooperates with the first partition plate 41, and the central axis of the first intermediate section 11a coincides with the crankshaft rotation centerline, so that the first intermediate section 11a and the crankshaft 1 can rotate concentrically, passing through the first partition
  • the plate 41 plays the role of an effective rotation support for the first middle section 11a, that is, a bearing support without eccentricity, thereby improving the supporting capacity of the middle shaft section and reducing the wear of the crankshaft.
  • the first partition 41 is fixedly connected to the first cylinder 2
  • the second partition 42 is fixedly connected to the second cylinder 3 .
  • the axial height of the first partition 41 is greater than the axial height of the second partition 42 .
  • the first partition 41 is a partition bearing
  • the second partition 42 is a non-partition bearing, which cooperates concentrically with the crankshaft 1
  • the height H1 of the first partition of the partition bearing is greater than that of the non-partition bearing.
  • the height H2 of the second partition that is, H1>H2, can effectively improve the supporting effect on the crankshaft.
  • a first cavity 71 is provided on the side of the first partition 41 opposite to the second partition 42 , and the second partition 42 is connected to the second partition 42 .
  • a second cavity 72 is provided on the opposite side of the first partition 41 , and the first cavity 71 and the second cavity 72 are connected to form a partition exhaust chamber 7 .
  • the first separator 41 is provided with a first exhaust hole (not shown), one end of the first exhaust hole (not shown) can communicate with the inside of the first cylinder 2, the first The other end of the exhaust hole can communicate with the first cavity 71 , so as to introduce the exhaust gas in the first cylinder 2 into the first cavity 71 .
  • the second separator 42 is provided with a second exhaust hole (not shown), one end of the second exhaust hole (not shown) can communicate with the inside of the second cylinder 3, the second The other end of the exhaust hole can communicate with the second cavity 72 , so as to introduce the exhaust gas in the second cylinder 3 into the second cavity 72 .
  • the first cavity and the second cavity are opened on the first partition and the second partition to communicate with the discharge cavity forming the partition, which can increase the volume of the discharge cavity and improve the volumetric efficiency of the compressor. .
  • the inner diameter of the cylinder is limited by the outer diameter of the housing, and there is an optimal range of values, beyond which there will be various reliability problems.
  • increasing the displacement to an extreme range by increasing the height of the cylinder will inevitably lead to the problem of insufficient exhaust passages.
  • the compressor of the present application increases the number of exhaust passages to four through the diaphragm exhaust, which can meet the large displacement under the limit cylinder height and cylinder inner diameter, and the exhaust loss is within a reasonable range.
  • the first baffle 41 and the second baffle 42 are provided with exhaust holes, and an exhaust valve is arranged at the exhaust hole, and the first baffle 42
  • the plate 41 and the second partition 42 enclose a partition exhaust cavity 7 .
  • a first exhaust valve is disposed at the first exhaust hole, and a second exhaust valve is disposed at the second exhaust hole.
  • the effect of opening and closing the exhaust chamber of the partition can be respectively achieved through the two exhaust valves.
  • the compressor further includes a casing 5 .
  • the crankshaft 1 , the first cylinder 2 , the second cylinder 3 and the separator assembly 4 are all located inside the housing 5 .
  • the height H of at least one of the first cylinder 2 and the second cylinder 3, the inner diameter D of the cylinder and the inner diameter F of the housing 5 satisfy: H/D ⁇ 0.45 and H/F ⁇ 0.21 .
  • the total displacement of the rotary compressor is equal to the displacement of each cylinder, that is, the large displacement can be realized by increasing the number of cylinders and the displacement of a single cylinder.
  • the rotary twin-cylinder compressor proposed by the present application has limited the number of cylinders to two, and the large displacement can only be realized by increasing the volume of a single cylinder.
  • the twin-cylinder compressor provided by the present application is a rotary twin-cylinder compressor, which is characterized by a small shell inner diameter, a large displacement, and a small number of cylinders (two).
  • the pump body assembly includes a first cylinder 2 and a second cylinder 3, wherein the height H of at least one of the cylinders, the inner diameter D of the cylinder and the compression
  • the inner diameter F of the casing meets the following three requirements: H/D ⁇ 0.45 and H/F ⁇ 0.21.
  • the maximum rotational speed of the compressor is greater than or equal to 120rps; and/or, the outer diameter of the housing 5 is greater than or equal to 160mm.
  • the crankshaft 1 further includes a first eccentric portion 12 and a second eccentric portion 13
  • the compressor further includes a first roller 61 and a second roller 62
  • the first roller 61 is sheathed on the outer periphery of the first eccentric part 12
  • the first roller 61 is located in the first cylinder 2
  • the second roller 62 is sheathed on the outer periphery of the second eccentric part 13
  • the second roller 62 is located in the second cylinder 3, and is drivingly connected with the second eccentric part 13, and is driven by the second eccentric part 13.
  • the second eccentric part 13 is driven to move in the second cylinder 3
  • the intermediate shaft segment 11 is located between the first eccentric portion 12 and the second eccentric portion 13 .
  • the compressor further includes a rotor balance weight 8, a crankshaft balance weight 9 and a motor rotor 10, and the crankshaft 1 further includes a major axis 14 and a minor axis 15, and the crankshaft balance
  • the block 9 is arranged on the short axis 15, the motor rotor 10 is arranged on the long axis 14, the rotor balance weight 8 is connected and arranged on the motor rotor 10, and the first eccentric part 12 is relatively
  • the second eccentric part 13 is closer to the major axis 14, the second eccentric part 13 is closer to the minor axis 15 relative to the first eccentric part 12, and the center of mass of the rotor balance weight 8 is closer to the
  • the first eccentric portion 12 is arranged symmetrically with respect to the rotation centerline of the crankshaft 1 ; the center of mass of the crankshaft balance weight 9 and the second eccentric portion 13 are arranged symmetrically with respect to the rotation centerline of the crankshaft 1 .
  • the conventional single rotor balance weight system can improve the reliability of the shafting at a certain high speed by reducing the height of the motor, but the performance attenuation is large; the conventional single rotor balancing system can reduce the The balance factor can improve the reliability of the shaft system at a certain high speed, but the compressor vibrates greatly and the running stability is poor. Therefore, by setting the rotor balance weight and the crankshaft balance weight, it can effectively ensure the reliability at a certain high speed and at the same time ensure the stability and performance of the compressor at high speed.
  • the balance system related to the compressor of the present invention includes a rotor balance weight and a crankshaft balance weight, the rotor balance weight is arranged on the rotor, and the crankshaft balance weight is arranged on the crankshaft.
  • the crankshaft of the compressor has a first eccentric part, a second eccentric part and a concentric circular segment arranged between the first eccentric part and the second eccentric part, the first piston is sleeved on the first eccentric part, and the first The two pistons are sheathed on the second eccentric part;
  • the baffle includes a first baffle and a second baffle, one of which is a baffle bearing and matches with the concentric circular section of the crankshaft.
  • the compressor further includes a first bearing 16 and a second bearing 17 .
  • the first bearing 16 is sleeved on the long axis 14 and connected to the first cylinder 2 , and the first eccentric portion 12 is located between the first bearing 16 and the partition assembly 4 .
  • the rotor balance weight 8 is arranged at an end of the motor rotor 10 close to the first bearing 16 , or the rotor balance weight 8 is arranged at an end of the motor rotor 10 away from the first bearing 16 .
  • the rotor balance weight 8 includes a first rotor balance weight 81 and a second rotor balance weight 82 , and the first rotor balance weight 81 is arranged near the motor rotor 10 At one end of the first bearing 16 , the second rotor balance weight 82 is disposed at an end of the motor rotor 10 away from the first bearing 16 .
  • the center of mass of the first rotor balance weight 81 and the center of mass of the second rotor balance weight 82 are centered on the rotation center of the crankshaft 1
  • the center angle contained by the center of the circle is ⁇ 180°. That is, the center of mass of the first rotor balance weight 81 and the center of mass of the second rotor balance weight 82 are arranged on the same side relative to the rotation centerline of the crankshaft.
  • the center of mass of the rotor balance weight 8 is arranged opposite to the rotation centerline of the crankshaft of the first eccentric portion.
  • the center of mass of the crankshaft balance weight 9 is arranged opposite to the second eccentric portion around the rotation centerline of the crankshaft.
  • the rotor balance weight 8 can be arranged on the side of the rotor close to the first bearing, as shown in FIG. 3 , or it can be arranged on the side of the rotor away from the first bearing. It is also possible to set two rotor balance weights, which are respectively arranged on the upper and lower ends of the motor rotor, and the center of mass is arranged on the same side as the center of the crankshaft, as shown in Fig. 4 .
  • the rotor balance weights 8 are arranged in different positions and in different numbers, and the weight can be adjusted accordingly to meet a certain balance coefficient.
  • the rotor balance weight 8 shown in Fig. 2 and Fig. 3 is arranged on the side of the rotor close to the first bearing.
  • the second bearing 17 is sleeved on the short shaft 15 to support the short shaft 15, and a cover plate 18 is also provided on the short shaft 15.
  • a main exhaust chamber 100 is formed between the cover plate 18 and the second bearing 17 , and the crankshaft balance weight 9 connects with the short shaft 15 and is located in the main exhaust chamber 100 .
  • the crankshaft balance weight 9 is set in the exhaust chamber of the second bearing 17, which can effectively isolate the oil pool, avoiding the crankshaft balance weight 9 from stirring the oil pool during rotation, and adopting a fan-shaped structure, which can minimize the airflow disturbance and reduce the loss.
  • the crankshaft balance weight 9 can be operated by setting the exhaust chamber between the sealing structure and the lower flange, and setting the crankshaft balance weight 9 in the main exhaust chamber 100 and connecting with the short shaft 15 of the crankshaft.
  • To solve the problem of displacement make full use of the space, and greatly reduce the size of the pump body in the axial direction, which is conducive to the stability of the compressor operation, thereby improving the vibration and reliability of the compressor.
  • crankshaft balance weight 9 of the present disclosure is arranged in the exhaust cavity of the lower flange, and is installed in cooperation with the crankshaft short shaft 15. There is a sealing structure between the crankshaft 1 and the cover plate 18, which is completely isolated from the oil pool, so as to prevent the crankshaft balance weight 9 from being in the air. Oil stirring during operation will cause problems such as increased power consumption, unstable shafting and poor reliability, which effectively solves the problem of oil stirring in the balance block.
  • the shape design of the crankshaft balance weight 9 of the present disclosure is not limited, and it is easy to realize processing and assembly.
  • the pump body structure of the crankshaft balance block of the present application has a simple structure and a reasonable layout, does not increase the power consumption of the compressor, and has a stable shaft system, high reliability and low vibration.
  • the compressor provided by the application has the advantages of compact structure, simple structure, stable and reliable operation, and can especially meet the demands of compressors with large displacement and high rotation speed.
  • the centroid of the crankshaft balance weight 9 and the centroid of the rotor balance weight 8 are in a relative distribution with a phase difference of 180°; and/or, in the vertical In the projection plane of the axis of the crankshaft 1 , the crankshaft balance weight is a fan-shaped structure; and/or, the crankshaft balance weight 9 and the short shaft 15 are interference fitted.
  • the present disclosure also provides an air conditioner, including the compressor of any one of the above embodiments.
  • the compressor also includes a motor stator 19 and an upper cover 21 .
  • the pump body assembly 20 includes a first cylinder 2 , a second cylinder 3 , a first roller 61 , a second roller 62 , a crankshaft 1 and a diaphragm assembly 4 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

A compressor and an air conditioner. The compressor comprises a crankshaft (1), a first air cylinder (2), a second air cylinder (3) and a separator plate assembly (4), wherein the separator plate assembly (4) is arranged between the first air cylinder (2) and the second air cylinder (3); the crankshaft (1) comprises an intermediate shaft section (11) located between the first air cylinder (2) and the second air cylinder (3), and the separator plate assembly (4) is arranged on the intermediate shaft section (11) in a penetrating manner; and the separator plate assembly (4) comprises a first separator plate (41), and the first separator plate (41) is in connection with the intermediate shaft section (11) to form a separator plate bearing for supporting the intermediate shaft section (11).

Description

压缩机和空调器Compressors and Air Conditioners

相关申请的交叉引用Cross References to Related Applications

本申请要求于2021年9月7日提交中国专利局,申请号为202111043220.9,申请名称为“一种压缩机和空调器”的中国专利申请的优先权,在此将其全文引入作为参考。This application claims the priority of the Chinese patent application with the application number 202111043220.9 and the application name "A Compressor and Air Conditioner" submitted to the China Patent Office on September 7, 2021, which is hereby incorporated by reference in its entirety.

技术领域technical field

本公开涉及压缩机技术领域,具体涉及一种压缩机和空调器。The present disclosure relates to the technical field of compressors, in particular to a compressor and an air conditioner.

背景技术Background technique

近年来,旋转式压缩机小型化、大排量、高速化发展已成为一种趋势,即旋转式压缩机的外径越做越小,对应压缩机排量越做越大,同时伴随着压缩机高速运行需求。In recent years, the miniaturization, large displacement, and high-speed development of rotary compressors have become a trend, that is, the outer diameter of rotary compressors is getting smaller and smaller, and the displacement of the corresponding compressors is getting bigger and bigger. Machine high-speed operation requirements.

压缩机总排量V =N×V,N表示气缸数量,V表示单个缸的排量,即压缩机总排量的大小取决于单个气缸的排量及气缸的数量。而压缩机单个气缸的排量V=π×H×e×(D-e),其中H表示气缸高度,D表示气缸内径,e表示曲轴偏心量,即单个气缸的排量与气缸高度、气缸内径、曲轴偏心量成正比。当压缩机壳体内径一定的情况下,气缸内径有一个极限大值,而当气缸内径达到极限大值范围时,需要进一步提高气缸的排量时,则只能增加气缸高度H。气缸高度越高,对应滚子滑片及曲轴偏心部受力越大,存在磨损风险越大,同时气缸高度越高对应轴承跨距大,曲轴轴承边缘接触应力过大,轴承系统易出现磨损问题,压缩机可靠性风险大。另外,单个气缸的排量增加后,对应的排气通道需要增大。 The total displacement of the compressor Vtotal =N×V, N represents the number of cylinders, V represents the displacement of a single cylinder, that is, the total displacement of the compressor depends on the displacement of a single cylinder and the number of cylinders. And the displacement of a single cylinder of the compressor V=π×H×e×(De), where H represents the height of the cylinder, D represents the inner diameter of the cylinder, and e represents the eccentricity of the crankshaft, that is, the displacement of a single cylinder is related to the height of the cylinder, the inner diameter of the cylinder, Proportional to crankshaft eccentricity. When the inner diameter of the compressor shell is constant, the inner diameter of the cylinder has a maximum maximum value, and when the inner diameter of the cylinder reaches the maximum maximum limit range, when the displacement of the cylinder needs to be further increased, the cylinder height H can only be increased. The higher the cylinder height, the greater the force on the roller slides and the eccentric part of the crankshaft, and the greater the risk of wear. At the same time, the higher the cylinder height corresponds to the larger span of the bearing, the contact stress on the edge of the crankshaft bearing is too large, and the bearing system is prone to wear problems , The risk of compressor reliability is high. In addition, after the displacement of a single cylinder increases, the corresponding exhaust passage needs to be enlarged.

相关技术中的一种多气缸的旋转式压缩机(至少包括4个气缸)的技术路线,通过增加气缸数量来实现大排量,在提升压缩机制冷能力的前提下,能有效降低压缩机曲轴所受气体合力,减小曲轴的弯曲程度,同时降低曲轴磨耗,保障压缩机的运转可靠性。但所述多气缸技术路线存在结构复杂,存在成本高、不经济等问题。A technical route of a multi-cylinder rotary compressor (including at least 4 cylinders) in the related art realizes a large displacement by increasing the number of cylinders, and can effectively reduce the compressor crankshaft on the premise of improving the refrigeration capacity of the compressor. The resultant force of the gas reduces the bending degree of the crankshaft, reduces the abrasion of the crankshaft, and ensures the reliability of the operation of the compressor. However, the multi-cylinder technical route has complex structure, high cost and uneconomical problems.

由于相关技术中的双缸以上的压缩机在增大排量时,导致气缸高度增大,曲轴长度变长,在高频运行时曲轴在第一轴承和第二轴承之间由于长度增长会 发生弯曲,导致曲轴与气缸等部件之间发生严重的磨损等技术问题,因此本申请研究设计出一种压缩机和空调器。When the displacement of compressors with more than two cylinders in the related art increases, the height of the cylinder increases and the length of the crankshaft becomes longer. When the crankshaft is running at high frequency, the length of the crankshaft will increase between the first bearing and the second bearing. Bending will cause technical problems such as serious wear and tear between parts such as the crankshaft and the cylinder. Therefore, this application researches and designs a compressor and an air conditioner.

发明内容Contents of the invention

为了克服相关技术中的双缸以上的压缩机在增大排量并运行在高频工况下存在轴系磨损的缺陷,本申请提供一种压缩机和空调器。In order to overcome the defect of shafting wear in the compressor with more than two cylinders in the related art when the displacement is increased and the compressor operates at high frequency, the present application provides a compressor and an air conditioner.

本申请提供一种压缩机,包括:曲轴、第一气缸、第二气缸和隔板组件,所述曲轴包括位于所述第一气缸与所述第二气缸之间的中间轴段,所述隔板组件设置在所述第一气缸与所述第二气缸之间,所述隔板组件穿设于所述中间轴段上;所述隔板组件包括第一隔板,所述第一隔板与所述中间轴段相接以形成隔板轴承,用于对所述中间轴段进行支撑。The present application provides a compressor, including: a crankshaft, a first cylinder, a second cylinder and a diaphragm assembly, the crankshaft includes an intermediate shaft section located between the first cylinder and the second cylinder, the diaphragm The plate assembly is arranged between the first cylinder and the second cylinder, and the baffle assembly is passed through the intermediate shaft section; the baffle assembly includes a first baffle, and the first baffle It is connected with the intermediate shaft segment to form a diaphragm bearing for supporting the intermediate shaft segment.

在一些实施方式中,所述隔板组件还包括第二隔板。所述第一隔板的轴向一面与所述第一气缸的轴向一端面相接,所述第二隔板的轴向一面与所述第一隔板的轴向另一端面相接、所述第二隔板的轴向另一端面与所述第二气缸的轴向一端面相接。In some embodiments, the baffle assembly further includes a second baffle. One axial side of the first baffle is in contact with one axial end of the first cylinder, and one axial side of the second baffle is in contact with the other axial end of the first baffle, The other end surface in the axial direction of the second partition is in contact with the one end surface in the axial direction of the second cylinder.

所述中间轴段包括沿轴向相接的第一中间段和第二中间段,所述第一隔板套设于所述第一中间段的外周且与所述第一中间段接触配合,且所述第一中间段能够相对于所述第一隔板转动;所述第二隔板位于所述第二中间段的外周且与所述第二中间段之间存在间隙。The intermediate shaft segment includes a first intermediate segment and a second intermediate segment that are connected in the axial direction, the first partition is sleeved on the outer periphery of the first intermediate segment and is in contact with the first intermediate segment, And the first intermediate section can rotate relative to the first partition; the second partition is located on the outer periphery of the second intermediate section and there is a gap between the second intermediate section and the second intermediate section.

在一些实施方式中,所述第一中间段为同心圆段,所述同心圆段的中心轴线与所述曲轴的旋转中心线重合。In some embodiments, the first intermediate section is a concentric circular section, and the central axis of the concentric circular section coincides with the rotation centerline of the crankshaft.

在一些实施方式中,所述第一隔板与所述第一气缸固定连接,所述第二隔板与所述第二气缸固定连接。In some embodiments, the first partition is fixedly connected to the first cylinder, and the second partition is fixedly connected to the second cylinder.

在一些实施方式中,所述第一隔板的轴向高度大于所述第二隔板的轴向高度。In some embodiments, the axial height of the first separator is greater than the axial height of the second separator.

在一些实施方式中,所述第一隔板的与所述第二隔板相对的一侧设置有第一空腔,所述第二隔板的与所述第一隔板相对的一侧设置有第二空腔,所述第一空腔与所述第二空腔相对接形成隔板排气腔,所述第一隔板上设置有第一排气孔,所述第一排气孔的一端与所述第一气缸内部连通,所述第一排气孔的另一端能与所述第一空腔连通。所述第二隔板上设置有第二排气孔,所第二排气孔的一端能与所述第二气缸内部连通,所述第二排气孔的另一端能与所述第二空腔连通。In some embodiments, a first cavity is provided on a side of the first partition opposite to the second partition, and a first cavity is provided on a side of the second partition opposite to the first partition. There is a second cavity, the first cavity is connected with the second cavity to form a separator exhaust cavity, the first separator is provided with a first exhaust hole, and the first exhaust hole One end of the first exhaust hole communicates with the inside of the first cylinder, and the other end of the first exhaust hole communicates with the first cavity. The second separator is provided with a second exhaust hole, one end of the second exhaust hole can communicate with the inside of the second cylinder, and the other end of the second exhaust hole can communicate with the second air cylinder. cavities connected.

在一些实施方式中,所述第一排气孔处设置有第一排气阀,所述第二排气孔处设置有第二排气阀。In some embodiments, a first exhaust valve is disposed at the first exhaust hole, and a second exhaust valve is disposed at the second exhaust hole.

在一些实施方式中,还包括壳体,所述曲轴、所述第一气缸、所述第二气缸和所述隔板组件均位于所述壳体的内部;所述第一气缸和所述第二气缸中的至少一个气缸的高度为H、气缸内径为D与所述壳体的内径为F,满足:H/D≥0.45且H/F≥0.21。In some embodiments, it also includes a casing, the crankshaft, the first cylinder, the second cylinder and the separator assembly are located inside the casing; the first cylinder and the second The height of at least one of the two cylinders is H, the inner diameter of the cylinder is D, and the inner diameter of the housing is F, satisfying: H/D≥0.45 and H/F≥0.21.

在一些实施方式中,所述压缩机的最大转速大于或等于120rps。In some embodiments, the maximum rotational speed of the compressor is greater than or equal to 120rps.

在一些实施方式中,,所述壳体的外径大于或等于160mm。In some embodiments, the outer diameter of the housing is greater than or equal to 160mm.

在一些实施方式中,所述曲轴还包括第一偏心部和第二偏心部,所述中间轴段位于所述第一偏心部与所述第二偏心部之间,所述压缩机还包括第一滚子和第二滚子,所述第一滚子套设于所述第一偏心部的外周,所述第一滚子位于所述第一气缸内,与所述第一偏心部驱动连接;所述第二滚子套设于所述第二偏心部的外周,所述第二滚子位于所述第二气缸内,与所述第二偏心部驱动连接。In some embodiments, the crankshaft further includes a first eccentric portion and a second eccentric portion, the intermediate shaft segment is located between the first eccentric portion and the second eccentric portion, and the compressor further includes a first eccentric portion. A roller and a second roller, the first roller is sheathed on the outer periphery of the first eccentric part, the first roller is located in the first cylinder, and is drivingly connected with the first eccentric part ; The second roller is sleeved on the outer periphery of the second eccentric part, the second roller is located in the second cylinder, and is drivingly connected with the second eccentric part.

在一些实施方式中,还包括转子平衡块、曲轴平衡块和电机转子,所述曲轴还包括长轴和短轴,所述曲轴平衡块设置于所述短轴上,所述电机转子设置于所述长轴上,所述转子平衡块连接设置于所述电机转子上,所述第一偏心部相对于所述第二偏心部而靠近所述长轴,所述第二偏心部相对于所述第一偏心部而靠近所述短轴,所述转子平衡块的质心与所述第一偏心部关于所述曲轴的旋转中心线对称布置;所述曲轴平衡块的质心与所述第二偏心部关于所述曲轴的旋转中心线对称布置。In some embodiments, it also includes a rotor balance weight, a crankshaft balance weight and a motor rotor, the crankshaft also includes a major axis and a minor axis, the crankshaft balance weight is arranged on the minor axis, the motor rotor is arranged on On the long axis, the rotor balance weight is connected to the motor rotor, the first eccentric part is closer to the long axis relative to the second eccentric part, and the second eccentric part is closer to the long axis than the second eccentric part. The first eccentric part is close to the short axis, the mass center of the rotor balance weight and the first eccentric part are arranged symmetrically with respect to the rotation center line of the crankshaft; the mass center of the crankshaft balance weight and the second eccentric part The arrangement is symmetrical about the rotational center line of the crankshaft.

在一些实施方式中,还包括第一轴承和第二轴承,所述第一轴承套设于所述长轴上且与所述第一气缸相接,所述第一偏心部位于所述第一轴承和所述隔板组件之间;所述转子平衡块设置在所述电机转子靠近所述第一轴承的一端,或所述转子平衡块设置在所述电机转子远离第一轴承的一端。In some embodiments, it further includes a first bearing and a second bearing, the first bearing is sleeved on the long axis and connected to the first cylinder, the first eccentric part is located on the first Between the bearing and the separator assembly; the rotor balance weight is arranged at the end of the motor rotor close to the first bearing, or the rotor balance weight is arranged at the end of the motor rotor away from the first bearing.

在一些实施方式中,所述转子平衡块包括第一转子平衡块和第二转子平衡块,所述第一转子平衡块设置在所述电机转子的靠近所述第一轴承的一端,所述第二转子平衡块设置在所述电机转子远离所述第一轴承的一端。In some embodiments, the rotor balance weight includes a first rotor balance weight and a second rotor balance weight, the first rotor balance weight is arranged at one end of the motor rotor close to the first bearing, and the first rotor balance weight The second rotor balance weight is arranged at the end of the motor rotor away from the first bearing.

在一些实施方式中,在垂直于所述曲轴的轴线的投影平面内,所述第一转子平衡块的质心和所述第二转子平衡块的质心以所述曲轴的旋转中心为圆心而所夹的圆心角<180°。In some embodiments, in a projection plane perpendicular to the axis of the crankshaft, the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are sandwiched by the center of rotation of the crankshaft. The central angle of <180°.

在一些实施方式中,所述第二轴承套设在所述短轴上以支承所述短轴,所 述短轴上还设置有盖板,所述盖板与所述第二轴承之间形成主排气腔,所述曲轴平衡块与所述短轴相接且位于所述主排气腔内。In some embodiments, the second bearing is sleeved on the short shaft to support the short shaft, and a cover plate is also provided on the short shaft, and a cover plate is formed between the cover plate and the second bearing. A main exhaust chamber, the crankshaft balance weight is connected to the short shaft and is located in the main exhaust chamber.

在一些实施方式中,在垂直于所述曲轴的轴线的投影平面内,曲轴平衡块的质心与所述转子平衡块的质心呈相差180°相位的相对分布。In some embodiments, in a projection plane perpendicular to the axis of the crankshaft, the center of mass of the crankshaft balance weight and the center of mass of the rotor balance weight are relatively distributed with a phase difference of 180°.

在一些实施方式中,在垂直于所述曲轴的轴线的投影平面内,所述曲轴平衡块为扇形结构。In some embodiments, in a projection plane perpendicular to the axis of the crankshaft, the crankshaft balance weight has a fan-shaped structure.

在一些实施方式中,所述曲轴平衡块与所述短轴过盈装配。In some embodiments, the crankshaft balance weight is interference-fitted with the short shaft.

本申请还提供一种空调器,其包括上述任一实施例的所述的压缩机。The present application also provides an air conditioner, which includes the compressor described in any one of the above embodiments.

本申请提供的压缩机和空调器具有如下有益效果:The compressor and air conditioner provided by the application have the following beneficial effects:

通过在第一气缸与第二气缸之间设置隔板组件,隔板组件穿设于曲轴的中间轴段上,且隔板组件包括第一隔板,第一隔板与中间轴段相接且形成轴承的结构形式,以对曲轴的中间轴段进行支撑,能够有效减小曲轴的扰度、挠度,有效减小曲轴中间轴段由于弯曲而与第一气缸、第二气缸、第一轴承和第二轴承相接处的磨损,减小接触应力,减小对第一轴承、第二轴承的受力,有效解决了压缩机高频运行时轴系磨损的问题,提高小壳体大排量双缸压缩机高频运行的可靠性,在保证性能的前提下,改善轴系磨损,提高压缩机运行频率,实现了对小壳体大排量双缸压缩机有效的减磨。该压缩机结构紧凑、简单,运转稳定且可靠,尤其能满足大排量、高转速压缩机需求。By setting a baffle assembly between the first cylinder and the second cylinder, the baffle assembly is passed through the intermediate shaft section of the crankshaft, and the baffle assembly includes a first baffle, the first baffle connects to the intermediate shaft section and Form the structural form of the bearing to support the intermediate shaft section of the crankshaft, which can effectively reduce the disturbance and deflection of the crankshaft, and effectively reduce the connection between the intermediate shaft section of the crankshaft due to bending and the first cylinder, the second cylinder, the first bearing and The wear at the junction of the second bearing reduces the contact stress and the force on the first and second bearings, effectively solving the problem of shaft wear when the compressor operates at high frequency, and improving the large displacement of the small casing The reliability of the high-frequency operation of the twin-cylinder compressor, on the premise of ensuring the performance, improves the wear of the shaft system, increases the operating frequency of the compressor, and realizes the effective wear reduction of the small-shell and large-displacement twin-cylinder compressor. The compressor has a compact and simple structure, stable and reliable operation, and can especially meet the needs of large displacement and high speed compressors.

附图说明Description of drawings

图1为本申请一实施例的压缩机整机剖视图;Fig. 1 is a sectional view of a complete compressor of an embodiment of the present application;

图2示意出图1中的泵体组件的剖视图;Fig. 2 schematically shows a cross-sectional view of the pump body assembly in Fig. 1;

图3示意出图1中的泵体组件和转子的剖视图;Fig. 3 schematically shows a sectional view of the pump body assembly and the rotor in Fig. 1;

图4示意出本申请另一实施例的泵体组件和转子的剖视图;Fig. 4 schematically shows a cross-sectional view of a pump body assembly and a rotor according to another embodiment of the present application;

图5为图1中的第二气缸的俯视图;Fig. 5 is the top view of the second cylinder in Fig. 1;

图6为图1中的第二气缸的侧视剖视图。FIG. 6 is a side sectional view of the second cylinder in FIG. 1 .

附图标记表示为:The reference signs are indicated as:

1、曲轴;11、中间轴段;11a、第一中间段;11b、第二中间段;12、第一偏心部;13、第二偏心部;2、第一气缸;3、第二气缸;4、隔板组件;41、第一隔板;42、第二隔板;5、壳体;61、第一滚子;62、第二滚子;7、隔板排气腔;71、第一空腔;72、第二空腔;8、转子平衡块;81、第一转子平衡块; 82、第二转子平衡块;9、曲轴平衡块;10、电机转子;14、长轴;15、短轴;16、第一轴承;17、第二轴承;18、盖板;19、电机定子;20、泵体组件;21、上盖;100、主排气腔。1. Crankshaft; 11. Intermediate shaft section; 11a, first intermediate section; 11b, second intermediate section; 12. First eccentric part; 13. Second eccentric part; 2. First cylinder; 3. Second cylinder; 4. Partition board assembly; 41. First partition; 42. Second partition; 5. Housing; 61. First roller; 62. Second roller; 7. Partition exhaust cavity; 71. The second 1 cavity; 72, second cavity; 8, rotor balance weight; 81, first rotor balance weight; 82, second rotor balance weight; 9, crankshaft balance weight; 10, motor rotor; 14, long axis; 15 , short shaft; 16, first bearing; 17, second bearing; 18, cover plate; 19, motor stator; 20, pump body assembly; 21, upper cover; 100, main exhaust chamber.

具体实施方式Detailed ways

如图1-3、5-6所示,本申请的一些实施例,提供一种压缩机,包括:曲轴1、第一气缸2、第二气缸3和隔板组件4,所述隔板组件4设置在所述第一气缸2与所述第二气缸3之间,所述曲轴1包括位于所述第一气缸2与所述第二气缸3之间的中间轴段11,所述隔板组件4穿设于所述中间轴段11上;所述隔板组件4包括第一隔板41,所述第一隔板41与所述中间轴段11相接以形成隔板轴承,用于对所述中间轴段11进行支撑。As shown in Figures 1-3, 5-6, some embodiments of the present application provide a compressor, including: a crankshaft 1, a first cylinder 2, a second cylinder 3 and a baffle assembly 4, the baffle assembly 4 is arranged between the first cylinder 2 and the second cylinder 3, the crankshaft 1 includes an intermediate shaft section 11 located between the first cylinder 2 and the second cylinder 3, the separator The assembly 4 is passed through the intermediate shaft section 11; the baffle assembly 4 includes a first baffle 41, and the first baffle 41 connects with the intermediate shaft section 11 to form a baffle bearing for The intermediate shaft section 11 is supported.

本申请通过在第一气缸与第二气缸之间设置隔板组件,隔板组件穿设于曲轴的中间轴段上,且隔板组件包括第一隔板,第一隔板与中间轴段相接且形成隔板轴承的结构形式,以对曲轴的中间轴段进行支撑,能够有效减小曲轴的扰度、挠度,有效减小曲轴中间轴段由于弯曲而与第一气缸、第二气缸、第一轴承和第二轴承相接处的磨损,减小接触应力,减小第一轴承、第二轴承的受力,有效解决了压缩机高频运行时的轴系磨损问题,提高小壳体大排量双缸压缩机高频运行的可靠性,在保证性能的前提下,改善轴系磨损,提高压缩机运行频率,实现了对小壳体大排量双缸压缩机有效的减磨。该压缩机结构紧凑、简单,运转稳定且可靠,尤其能满足大排量、高转速压缩机的需求。在本申请的压缩机中,如表1所示,增加辅助轴承即隔板轴承后,与相关技术中的无隔板轴承的压缩机相比,长轴、短轴接触应力,以及偏心部的上偏心变形和下偏心变形降低40%~50%,减载效果明显。In the present application, a baffle assembly is provided between the first cylinder and the second cylinder, the baffle assembly is penetrated on the intermediate shaft section of the crankshaft, and the baffle assembly includes a first baffle, and the first baffle is connected to the intermediate shaft section. The structural form of connecting and forming the diaphragm bearing is used to support the intermediate shaft section of the crankshaft, which can effectively reduce the disturbance and deflection of the crankshaft, and effectively reduce the connection between the intermediate shaft section of the crankshaft and the first cylinder, the second cylinder, and the first cylinder due to bending. The wear at the junction of the first bearing and the second bearing reduces the contact stress, reduces the stress on the first bearing and the second bearing, effectively solves the problem of shaft wear when the compressor operates at high frequency, and improves the small casing. The reliability of the high-frequency operation of the large-displacement twin-cylinder compressor, on the premise of ensuring performance, improves the wear of the shaft system, increases the operating frequency of the compressor, and realizes the effective wear reduction of the small-housing large-displacement twin-cylinder compressor. The compressor has a compact and simple structure, stable and reliable operation, and can especially meet the demands of a compressor with a large displacement and a high rotational speed. In the compressor of the present application, as shown in Table 1, after adding the auxiliary bearing, that is, the diaphragm bearing, compared with the compressor without the diaphragm bearing in the related art, the contact stress of the major axis and the short axis, and the eccentric portion The upper eccentric deformation and the lower eccentric deformation are reduced by 40% to 50%, and the load reduction effect is obvious.

表1Table 1

方案plan 无隔板轴承Spacerless bearings 有隔板轴承With spacer bearing 上偏心变形mm/倾角°Upper eccentric deformation mm/inclination angle° 0.0251/0.007670.0251/0.00767 0.0134/0.00490.0134/0.0049 下偏心变形mm/倾角°Lower eccentric deformation mm/inclination angle° 0.0262/0.00660.0262/0.0066 0.0152/0.00320.0152/0.0032 短轴接触应力/MpaMinor axis contact stress/Mpa 35.535.5 22.122.1 长轴接触应力/MpaLong axis contact stress/Mpa 39.239.2 21.321.3 中间轴接触应力/MpaIntermediate shaft contact stress/Mpa // 28.928.9

在一些实施方式中,所述隔板组件4还包括第二隔板42。所述第一隔板41的轴向一端面与所述第一气缸2的轴向一端面相接,所述第二隔板42的轴向 一端面与所述第一隔板41的轴向另一端面相接,所述第二隔板42的轴向另一端面与所述第二气缸3的轴向一端面相接。In some embodiments, the baffle assembly 4 further includes a second baffle 42 . An axial end surface of the first partition 41 is in contact with an axial end surface of the first cylinder 2 , and an axial end surface of the second partition 42 is in contact with the axial end surface of the first partition 41 . The other end surface is connected, and the other axial end surface of the second partition plate 42 is connected to the axial one end surface of the second cylinder 3 .

在本申请的隔板组件的一实施例中,所述中间轴段11包括沿轴向相接的第一中间段11a和第二中间段11b,所述第一隔板41套设于所述第一中间段11a的外周且与所述第一中间段11a接触配合,且所述第一隔板41转动相对所述第一中间段11a可转动设置。所述第二隔板42位于所述第二中间段11b的外周且与所述第二中间段11b之间存在间隙。通过第一隔板和第二隔板能够分别与第一气缸和第二气缸相接,起到密封作用的同时,通过第一隔板与中间轴段的接触配合能够对中间轴段起到有效支撑作用,防止曲轴中部弯曲,减小应力,从而减小轴系磨损。第二隔板42与第二中间段11b存在间隙,通过第二隔板起到对第一气缸或第二气缸进行轴向密封。In an embodiment of the separator assembly of the present application, the intermediate shaft segment 11 includes a first intermediate segment 11a and a second intermediate segment 11b connected in the axial direction, and the first separator 41 is sleeved on the The outer periphery of the first intermediate section 11a is in contact with the first intermediate section 11a, and the first partition plate 41 is rotatably arranged relative to the first intermediate section 11a. The second separator 42 is located on the outer periphery of the second middle section 11b and has a gap with the second middle section 11b. The first baffle and the second baffle can be respectively connected with the first cylinder and the second cylinder to play a sealing role, and at the same time, the contact and cooperation between the first baffle and the intermediate shaft section can effectively protect the intermediate shaft section. The supporting function prevents the middle part of the crankshaft from bending, reduces the stress, and thus reduces the wear of the shaft system. There is a gap between the second partition 42 and the second intermediate section 11b, and the second partition serves as an axial seal for the first cylinder or the second cylinder.

在本申请的一实施例中,第一气缸为上气缸,与其相接的第一隔板为上隔板,同时第二气缸为下气缸,与其相接的第二隔板为下隔板。在本申请的另一实施例中,第一气缸为下气缸,与其相接的第一隔板为下隔板,同时第二气缸为上气缸,与其相接的第二隔板为上隔板。In an embodiment of the present application, the first cylinder is an upper cylinder, and the first partition connected to it is an upper partition, while the second cylinder is a lower cylinder, and the second partition connected to it is a lower partition. In another embodiment of the present application, the first cylinder is the lower cylinder, and the first partition connected to it is the lower partition, while the second cylinder is the upper cylinder, and the second partition connected to it is the upper partition .

在一些实施方式中,所述第一中间段11a为同心圆段,所述同心圆段的中心轴线与所述曲轴1的旋转中心线重合。本公开的第一中间段11a与第一隔板41进行配合,且第一中间段11a的中心轴与曲轴旋转中心线重合,能够使得第一中间段11a与曲轴1同心旋转,通过第一隔板41对第一中间段11a起到有效的旋转支撑的作用,即轴承支撑,不发生偏心,从而提高中间轴段的支撑能力,减小曲轴的磨损。In some embodiments, the first middle section 11 a is a concentric circular section, and the central axis of the concentric circular section coincides with the rotation centerline of the crankshaft 1 . The first intermediate section 11a of the present disclosure cooperates with the first partition plate 41, and the central axis of the first intermediate section 11a coincides with the crankshaft rotation centerline, so that the first intermediate section 11a and the crankshaft 1 can rotate concentrically, passing through the first partition The plate 41 plays the role of an effective rotation support for the first middle section 11a, that is, a bearing support without eccentricity, thereby improving the supporting capacity of the middle shaft section and reducing the wear of the crankshaft.

在一些实施方式中,所述第一隔板41与所述第一气缸2固定连接,所述第二隔板42与所述第二气缸3固定连接。In some embodiments, the first partition 41 is fixedly connected to the first cylinder 2 , and the second partition 42 is fixedly connected to the second cylinder 3 .

在一些实施例中,所述第一隔板41的轴向高度大于所述第二隔板42的轴向高度。如图2所示,第一隔板41是隔板轴承,第二隔板42是非隔板轴承,与曲轴1同心圆配合,隔板轴承的第一隔板的高度H1大于非隔板轴承的第二隔板高度H2,即H1>H2,这样能够有效提高对曲轴的支撑效果。In some embodiments, the axial height of the first partition 41 is greater than the axial height of the second partition 42 . As shown in Figure 2, the first partition 41 is a partition bearing, and the second partition 42 is a non-partition bearing, which cooperates concentrically with the crankshaft 1, and the height H1 of the first partition of the partition bearing is greater than that of the non-partition bearing. The height H2 of the second partition, that is, H1>H2, can effectively improve the supporting effect on the crankshaft.

在一些实施方式中,如图2所示,所述第一隔板41的与所述第二隔板42相对的一侧设置有第一空腔71,所述第二隔板42的与所述第一隔板41相对的一侧设置有第二空腔72,所述第一空腔71与所述第二空腔72相对接形成隔板排气腔7。所述第一隔板41上设置有第一排气孔(未示出),所述第一排气孔(未示出)的一端可与所述第一气缸2内部连通,所述第一排气孔另一端 可与所述第一空腔71连通,以将所述第一气缸2中的排气导入所述第一空腔71中。所述第二隔板42上设置有第二排气孔(未示出),所述第二排气孔(未示出)的一端可与所述第二气缸3内部连通,所述第二排气孔另一端可与所述第二空腔72连通,以将所述第二气缸3中的排气导入所述第二空腔72中。本申请通过在第一隔板和第二隔板上开设第一空腔和第二空腔,以连通形成隔板的排气腔,能够增大排气腔的体积,提高压缩机的容积效率。In some embodiments, as shown in FIG. 2 , a first cavity 71 is provided on the side of the first partition 41 opposite to the second partition 42 , and the second partition 42 is connected to the second partition 42 . A second cavity 72 is provided on the opposite side of the first partition 41 , and the first cavity 71 and the second cavity 72 are connected to form a partition exhaust chamber 7 . The first separator 41 is provided with a first exhaust hole (not shown), one end of the first exhaust hole (not shown) can communicate with the inside of the first cylinder 2, the first The other end of the exhaust hole can communicate with the first cavity 71 , so as to introduce the exhaust gas in the first cylinder 2 into the first cavity 71 . The second separator 42 is provided with a second exhaust hole (not shown), one end of the second exhaust hole (not shown) can communicate with the inside of the second cylinder 3, the second The other end of the exhaust hole can communicate with the second cavity 72 , so as to introduce the exhaust gas in the second cylinder 3 into the second cavity 72 . In the present application, the first cavity and the second cavity are opened on the first partition and the second partition to communicate with the discharge cavity forming the partition, which can increase the volume of the discharge cavity and improve the volumetric efficiency of the compressor. .

气缸内径受壳体外径限制,有最佳取值范围,超过该范围会存在各种可靠性问题。在气缸内径受限的情况下,通过增加气缸高将排量增加到一个极值范围,必然会带来排气通道不足的问题。本申请的压缩机通过隔板排气将排气通道增加到4个,可满足在极限气缸高度和气缸内径下的大排量的排气损失在合理范围内。本申请的压缩机隔板组件中,所述第一隔板41和所述第二隔板42上均开设有排气孔,所述排气孔处设有排气阀,所述第一隔板41和所述第二隔板42围成有隔板排气腔7。The inner diameter of the cylinder is limited by the outer diameter of the housing, and there is an optimal range of values, beyond which there will be various reliability problems. When the inner diameter of the cylinder is limited, increasing the displacement to an extreme range by increasing the height of the cylinder will inevitably lead to the problem of insufficient exhaust passages. The compressor of the present application increases the number of exhaust passages to four through the diaphragm exhaust, which can meet the large displacement under the limit cylinder height and cylinder inner diameter, and the exhaust loss is within a reasonable range. In the compressor baffle assembly of the present application, the first baffle 41 and the second baffle 42 are provided with exhaust holes, and an exhaust valve is arranged at the exhaust hole, and the first baffle 42 The plate 41 and the second partition 42 enclose a partition exhaust cavity 7 .

在一些实施方式中,所述第一排气孔处设置有第一排气阀,所述第二排气孔处设置有第二排气阀。通过两个排气阀能够分别起到打开和关闭隔板排气腔的效果。In some embodiments, a first exhaust valve is disposed at the first exhaust hole, and a second exhaust valve is disposed at the second exhaust hole. The effect of opening and closing the exhaust chamber of the partition can be respectively achieved through the two exhaust valves.

在一些实施方式中,所述压缩机还包括壳体5。所述曲轴1、所述第一气缸2、所述第二气缸3和所述隔板组件4均位于所述壳体5的内部。所述第一气缸2和所述第二气缸3中的至少一个气缸的高度H、气缸内径D与所述壳体5的内径F,三者满足:H/D≥0.45且H/F≥0.21。旋转式压缩机总排量等于每个气缸的排量,即大排量可通过增加气缸个数和单个气缸的排量实现。本申请提出的旋转式双缸压缩机已限定气缸个数为2个,则大排量只能通过增加单个气缸的体积实现。而单个气缸的排量V=π×H×e×(D-e),其中H表示气缸高度,D表示气缸内径,e表示曲轴偏心量,即单个缸的排量与气缸高度、气缸内径、曲轴偏心量成正比。当压缩机壳体内径F一定的情况下,气缸内径有一个极限大值,而当气缸内径达到极限大值范围时,需要进一步提高缸的排量时,则只能增加气缸高度H。因此,本申请提供一种满足H/D>0.45且H/F>0.21的小壳体大排量旋转式双缸压缩机。In some embodiments, the compressor further includes a casing 5 . The crankshaft 1 , the first cylinder 2 , the second cylinder 3 and the separator assembly 4 are all located inside the housing 5 . The height H of at least one of the first cylinder 2 and the second cylinder 3, the inner diameter D of the cylinder and the inner diameter F of the housing 5 satisfy: H/D≥0.45 and H/F≥0.21 . The total displacement of the rotary compressor is equal to the displacement of each cylinder, that is, the large displacement can be realized by increasing the number of cylinders and the displacement of a single cylinder. The rotary twin-cylinder compressor proposed by the present application has limited the number of cylinders to two, and the large displacement can only be realized by increasing the volume of a single cylinder. And the displacement of a single cylinder V=π×H×e×(D-e), where H represents the height of the cylinder, D represents the inner diameter of the cylinder, and e represents the eccentricity of the crankshaft, that is, the displacement of a single cylinder is related to the height of the cylinder, the inner diameter of the cylinder, and the eccentricity of the crankshaft The amount is directly proportional. When the inner diameter F of the compressor shell is constant, the inner diameter of the cylinder has a maximum maximum value, and when the inner diameter of the cylinder reaches the maximum maximum limit range, when the displacement of the cylinder needs to be further increased, the cylinder height H can only be increased. Therefore, the present application provides a small-housing large-displacement rotary twin-cylinder compressor that satisfies H/D>0.45 and H/F>0.21.

本申请提供的双缸压缩机是一种旋转式双缸压缩机,该压缩机的特点具有壳体内径小,排量大,气缸个数少(2个)。在其中一实施例中,如图1、图5和图6所示,泵体组件,包括有第一气缸2和第二气缸3,其中至少一个所述气缸的高度H、气缸内径D与压缩机壳体的内径F,三者满足:H/D≥0.45且 H/F≥0.21。The twin-cylinder compressor provided by the present application is a rotary twin-cylinder compressor, which is characterized by a small shell inner diameter, a large displacement, and a small number of cylinders (two). In one of the embodiments, as shown in Fig. 1, Fig. 5 and Fig. 6, the pump body assembly includes a first cylinder 2 and a second cylinder 3, wherein the height H of at least one of the cylinders, the inner diameter D of the cylinder and the compression The inner diameter F of the casing meets the following three requirements: H/D≥0.45 and H/F≥0.21.

如图2所示,随着气缸高度H的增加,第一轴承16和第二轴承17之间的轴承跨距H增加,曲轴偏心部扰度大,活塞严重倾斜,曲轴与轴承边缘接触应力过大,导致压缩机运转不稳,轴承系统易出现磨损问题。针对该结构特性的压缩机,通过在第一轴承16和第二轴承17之间增加一个辅助轴承,即隔板轴承,可有效减小曲轴扰度和第一轴承41、第二轴承42的受力,减小曲轴1的磨损。As shown in Figure 2, as the height H of the cylinder increases, the bearing span H between the first bearing 16 and the second bearing 17 increases, the eccentric part of the crankshaft is greatly disturbed, the piston is seriously inclined, and the contact stress between the crankshaft and the edge of the bearing is excessive. Large, resulting in unstable operation of the compressor, and the bearing system is prone to wear and tear. For the compressor with this structural characteristic, by adding an auxiliary bearing between the first bearing 16 and the second bearing 17, that is, the diaphragm bearing, the crankshaft disturbance and the impact on the first bearing 41 and the second bearing 42 can be effectively reduced. force, reducing the wear of the crankshaft 1.

在一些实施方式中,所述压缩机的最大转速大于或等于120rps;和/或,所述壳体5的外径大于或等于160mm。In some embodiments, the maximum rotational speed of the compressor is greater than or equal to 120rps; and/or, the outer diameter of the housing 5 is greater than or equal to 160mm.

在一些实施方式中,如图2、图4所示,所述曲轴1还包括第一偏心部12、第二偏心部13,所述压缩机还包括第一滚子61和第二滚子62,所述第一滚子61套设于所述第一偏心部12的外周,所述第一滚子61位于所述第一气缸2内,与所述第一偏心部12驱动连接,被所述第一偏心部12驱动而在所述第一气缸2内运动。所述第二滚子62套设于所述第二偏心部13的外周,所述第二滚子62位于所述第二气缸3内,与所述第二偏心部13驱动连接,被所述第二偏心部13驱动而在所述第二气缸3内运动。所述中间轴段11位于所述第一偏心部12与所述第二偏心部13之间。In some embodiments, as shown in FIG. 2 and FIG. 4 , the crankshaft 1 further includes a first eccentric portion 12 and a second eccentric portion 13 , and the compressor further includes a first roller 61 and a second roller 62 , the first roller 61 is sheathed on the outer periphery of the first eccentric part 12, the first roller 61 is located in the first cylinder 2, is drivingly connected with the first eccentric part 12, and is driven by the first eccentric part 12. The first eccentric part 12 is driven to move in the first cylinder 2 . The second roller 62 is sheathed on the outer periphery of the second eccentric part 13, the second roller 62 is located in the second cylinder 3, and is drivingly connected with the second eccentric part 13, and is driven by the second eccentric part 13. The second eccentric part 13 is driven to move in the second cylinder 3 . The intermediate shaft segment 11 is located between the first eccentric portion 12 and the second eccentric portion 13 .

在一些实施方式中,如图4所示,所述压缩机还包括转子平衡块8、曲轴平衡块9和电机转子10,所述曲轴1还包括长轴14和短轴15,所述曲轴平衡块9设置于所述短轴15上,所述电机转子10设置于所述长轴14上,所述转子平衡块8连接设置于所述电机转子10上,所述第一偏心部12相对于所述第二偏心部13而靠近所述长轴14,所述第二偏心部13相对于所述第一偏心部12而靠近所述短轴15,所述转子平衡块8的质心与所述第一偏心部12关于所述曲轴1的旋转中心线对称布置;所述曲轴平衡块9的质心与所述第二偏心部13关于所述曲轴1的旋转中心线对称布置。In some embodiments, as shown in FIG. 4 , the compressor further includes a rotor balance weight 8, a crankshaft balance weight 9 and a motor rotor 10, and the crankshaft 1 further includes a major axis 14 and a minor axis 15, and the crankshaft balance The block 9 is arranged on the short axis 15, the motor rotor 10 is arranged on the long axis 14, the rotor balance weight 8 is connected and arranged on the motor rotor 10, and the first eccentric part 12 is relatively The second eccentric part 13 is closer to the major axis 14, the second eccentric part 13 is closer to the minor axis 15 relative to the first eccentric part 12, and the center of mass of the rotor balance weight 8 is closer to the The first eccentric portion 12 is arranged symmetrically with respect to the rotation centerline of the crankshaft 1 ; the center of mass of the crankshaft balance weight 9 and the second eccentric portion 13 are arranged symmetrically with respect to the rotation centerline of the crankshaft 1 .

曲轴在运转过程中,活塞及偏心部跟随做偏心运动,会产生不平衡的力和力矩。当气缸缸高及缸径都处于较极限大值范围时,对应活塞及曲轴偏心部质量大,那么对应产生的不平衡力和力矩,需要通过平衡系统来平衡,设置常规的单一转子平衡块,已无法兼顾性能、运转稳定性及轴系可靠性:即常规单一转子平衡块系统通过降低电机高度,可提高轴系在一定高转速下的可靠性,但性能衰减大;常规单一转子平衡系统通过降低平衡系数,可提高轴系一定高转速下的可靠性,但压缩机振动较大,运行稳定性差。故通过设置转子平衡块及 曲轴平衡块,可有效确保一定高转速下的可靠性的同时,保证压缩机高速下的运转稳定及性能。本发明压缩机涉及的平衡系统,包括转子平衡块和曲轴平衡块,所述转子平衡块设置在所述转子上,所述曲轴平衡块设置在所述曲轴上。During the operation of the crankshaft, the piston and the eccentric part follow the eccentric movement, which will generate unbalanced force and moment. When the height and bore of the cylinder are in the range of relatively large values, the mass of the eccentric part of the corresponding piston and crankshaft is large, so the corresponding unbalanced force and moment need to be balanced by the balance system, and the conventional single rotor balance weight is set. Cannot take into account performance, operation stability and shafting reliability: the conventional single rotor balance weight system can improve the reliability of the shafting at a certain high speed by reducing the height of the motor, but the performance attenuation is large; the conventional single rotor balancing system can reduce the The balance factor can improve the reliability of the shaft system at a certain high speed, but the compressor vibrates greatly and the running stability is poor. Therefore, by setting the rotor balance weight and the crankshaft balance weight, it can effectively ensure the reliability at a certain high speed and at the same time ensure the stability and performance of the compressor at high speed. The balance system related to the compressor of the present invention includes a rotor balance weight and a crankshaft balance weight, the rotor balance weight is arranged on the rotor, and the crankshaft balance weight is arranged on the crankshaft.

该压缩机曲轴,具有第一偏心部、第二偏心部以及设置于第一偏心部和第二偏心部之间的同心圆段,所述第一活塞套设在第一偏心部,所述第二活塞套设在第二偏心部;隔板,包括有第一隔板和第二隔板,其中一个隔板是隔板轴承,与所述曲轴同心圆段相配合。The crankshaft of the compressor has a first eccentric part, a second eccentric part and a concentric circular segment arranged between the first eccentric part and the second eccentric part, the first piston is sleeved on the first eccentric part, and the first The two pistons are sheathed on the second eccentric part; the baffle includes a first baffle and a second baffle, one of which is a baffle bearing and matches with the concentric circular section of the crankshaft.

在一些实施方式中,如图2和图4所示,所述压缩机还包括第一轴承16和第二轴承17。所述第一轴承16套设于所述长轴14上且与所述第一气缸2相接,所述第一偏心部12位于所述第一轴承16和所述隔板组件4之间。所述转子平衡块8设置在所述电机转子10靠近所述第一轴承16的一端,或所述转子平衡块8设置在所述电机转子10远离第一轴承16的一端。In some implementations, as shown in FIGS. 2 and 4 , the compressor further includes a first bearing 16 and a second bearing 17 . The first bearing 16 is sleeved on the long axis 14 and connected to the first cylinder 2 , and the first eccentric portion 12 is located between the first bearing 16 and the partition assembly 4 . The rotor balance weight 8 is arranged at an end of the motor rotor 10 close to the first bearing 16 , or the rotor balance weight 8 is arranged at an end of the motor rotor 10 away from the first bearing 16 .

在一些实施方式中,如图4所示,所述转子平衡块8包括第一转子平衡块81和第二转子平衡块82,所述第一转子平衡块81设置在所述电机转子10的靠近所述第一轴承16的一端,所述第二转子平衡块82设置在所述电机转子10远离所述第一轴承16的一端。In some embodiments, as shown in FIG. 4 , the rotor balance weight 8 includes a first rotor balance weight 81 and a second rotor balance weight 82 , and the first rotor balance weight 81 is arranged near the motor rotor 10 At one end of the first bearing 16 , the second rotor balance weight 82 is disposed at an end of the motor rotor 10 away from the first bearing 16 .

在一些实施方式中,在垂直于所述曲轴1的轴线的投影平面内,所述第一转子平衡块81的质心和所述第二转子平衡块82的质心以所述曲轴1的旋转中心为圆心而所夹的圆心角<180°。即所述第一转子平衡块81的质心和所述第二转子平衡块82的质心相对于所述曲轴旋转中心线同边布置。In some embodiments, in a projection plane perpendicular to the axis of the crankshaft 1 , the center of mass of the first rotor balance weight 81 and the center of mass of the second rotor balance weight 82 are centered on the rotation center of the crankshaft 1 The center angle contained by the center of the circle is <180°. That is, the center of mass of the first rotor balance weight 81 and the center of mass of the second rotor balance weight 82 are arranged on the same side relative to the rotation centerline of the crankshaft.

所述转子平衡块8的质心与所述第一偏心部围绕所述曲轴的转动中心线相对布置。所述曲轴平衡块9的质心与所述第二偏心部围绕所述曲轴的转动中心线相对布置。转子平衡块8可以设置于转子靠近第一轴承的一侧,如图3所示,也可以设置在所述转子远离第一轴承的一侧。还可以设置2个转子平衡块,分别布置在电机转子的上下两端面,质心相对于曲轴的中心同边布置,如图4所示。设置在不同的位置及不同数量的转子平衡块8,相应调整重量满足平衡一定的平衡系数即可。图2和图3中示出的转子平衡块8是设置在转子靠近第一轴承的一侧。The center of mass of the rotor balance weight 8 is arranged opposite to the rotation centerline of the crankshaft of the first eccentric portion. The center of mass of the crankshaft balance weight 9 is arranged opposite to the second eccentric portion around the rotation centerline of the crankshaft. The rotor balance weight 8 can be arranged on the side of the rotor close to the first bearing, as shown in FIG. 3 , or it can be arranged on the side of the rotor away from the first bearing. It is also possible to set two rotor balance weights, which are respectively arranged on the upper and lower ends of the motor rotor, and the center of mass is arranged on the same side as the center of the crankshaft, as shown in Fig. 4 . The rotor balance weights 8 are arranged in different positions and in different numbers, and the weight can be adjusted accordingly to meet a certain balance coefficient. The rotor balance weight 8 shown in Fig. 2 and Fig. 3 is arranged on the side of the rotor close to the first bearing.

在一些实施方式中,如图2所示,所述第二轴承17套设在所述短轴15上以支承所述短轴15,在所述短轴15上还设置有盖板18,在所述盖板18与所述第二轴承17之间形成主排气腔100,所述曲轴平衡块9与所述短轴15相接且位于所述主排气腔100内。曲轴平衡块9设置在第二轴承17的排气腔内, 可有效与油池隔离,避免曲轴平衡块9在转动过程中搅拌油池,同时采用扇形结构,可最大化减小气流扰动,降低损失。In some embodiments, as shown in FIG. 2, the second bearing 17 is sleeved on the short shaft 15 to support the short shaft 15, and a cover plate 18 is also provided on the short shaft 15. A main exhaust chamber 100 is formed between the cover plate 18 and the second bearing 17 , and the crankshaft balance weight 9 connects with the short shaft 15 and is located in the main exhaust chamber 100 . The crankshaft balance weight 9 is set in the exhaust chamber of the second bearing 17, which can effectively isolate the oil pool, avoiding the crankshaft balance weight 9 from stirring the oil pool during rotation, and adopting a fan-shaped structure, which can minimize the airflow disturbance and reduce the loss.

本公开通过在密封结构与下法兰之间设置的排气腔,并且将曲轴平衡块9设置于主排气腔100中且与曲轴的短轴15相接,能够使得曲轴平衡块9能够起到平衡曲轴偏心部的作用,并且不用再单独增设一个腔来放置曲轴平衡块9,避免单独增加一个平衡腔带来的下腔加长系列问题,防止加长泵体重心上移,解决泵体重心上移的问题,充分利用空间,在轴向上大幅缩减泵体尺寸,有利于压缩机运行的稳定性,进而改善压缩机的振动及可靠性。并且本公开的曲轴平衡块9由于设置在下法兰排气腔内,与曲轴短轴15配合安装,曲轴1与盖板18之间具有密封结构,与油池完全隔离,避免曲轴平衡块9在运转中搅油而带来功耗增加、轴系不稳及可靠性差等问题,有效解决平衡块搅油的问题。并且本公开的曲轴平衡块9形状设计不受限制,易实现加工和装配。本申请的曲轴平衡块泵体结构,结构简单布局合理,不会造成压缩机功耗增加,轴系稳定、可靠性高、振动小。In the present disclosure, the crankshaft balance weight 9 can be operated by setting the exhaust chamber between the sealing structure and the lower flange, and setting the crankshaft balance weight 9 in the main exhaust chamber 100 and connecting with the short shaft 15 of the crankshaft. To balance the eccentric part of the crankshaft, and there is no need to add a separate cavity to place the crankshaft balance weight 9, avoiding a series of problems caused by adding a single balance cavity to the lengthening of the lower cavity, preventing the center of gravity of the extended pump from moving upward, and solving the problem of moving the center of gravity of the pump To solve the problem of displacement, make full use of the space, and greatly reduce the size of the pump body in the axial direction, which is conducive to the stability of the compressor operation, thereby improving the vibration and reliability of the compressor. And the crankshaft balance weight 9 of the present disclosure is arranged in the exhaust cavity of the lower flange, and is installed in cooperation with the crankshaft short shaft 15. There is a sealing structure between the crankshaft 1 and the cover plate 18, which is completely isolated from the oil pool, so as to prevent the crankshaft balance weight 9 from being in the air. Oil stirring during operation will cause problems such as increased power consumption, unstable shafting and poor reliability, which effectively solves the problem of oil stirring in the balance block. Moreover, the shape design of the crankshaft balance weight 9 of the present disclosure is not limited, and it is easy to realize processing and assembly. The pump body structure of the crankshaft balance block of the present application has a simple structure and a reasonable layout, does not increase the power consumption of the compressor, and has a stable shaft system, high reliability and low vibration.

本申请提供的压缩机结构紧凑,结构简单,运转稳定且可靠,尤其能满足大排量、高转速压缩机需求。The compressor provided by the application has the advantages of compact structure, simple structure, stable and reliable operation, and can especially meet the demands of compressors with large displacement and high rotation speed.

在一些实施方式中,在垂直于所述曲轴1的轴线的投影平面内,曲轴平衡块9的质心与所述转子平衡块8的质心呈相差180°相位的相对分布;和/或,在垂直于所述曲轴1的轴线的投影平面内,所述曲轴平衡块为扇形结构;和/或,所述曲轴平衡块9与所述短轴15过盈装配。In some embodiments, in the projection plane perpendicular to the axis of the crankshaft 1, the centroid of the crankshaft balance weight 9 and the centroid of the rotor balance weight 8 are in a relative distribution with a phase difference of 180°; and/or, in the vertical In the projection plane of the axis of the crankshaft 1 , the crankshaft balance weight is a fan-shaped structure; and/or, the crankshaft balance weight 9 and the short shaft 15 are interference fitted.

本公开还提供一种空调器,包括上述任一实施例的所述压缩机。所述压缩机还包括电机定子19和上盖21。泵体组件20包括第一气缸2、第二气缸3、第一滚子61、第二滚子62、曲轴1和隔板组件4。The present disclosure also provides an air conditioner, including the compressor of any one of the above embodiments. The compressor also includes a motor stator 19 and an upper cover 21 . The pump body assembly 20 includes a first cylinder 2 , a second cylinder 3 , a first roller 61 , a second roller 62 , a crankshaft 1 and a diaphragm assembly 4 .

以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本公开的保护范围之内。以上所述仅是本公开的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本公开技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本公开的保护范围。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present disclosure shall be included in the protection of the present disclosure. within range. The above descriptions are only preferred implementations of the present disclosure. It should be pointed out that those skilled in the art can make several improvements and modifications without departing from the technical principles of the present disclosure. These improvements and modifications are also It should be regarded as the protection scope of the present disclosure.

Claims (19)

一种压缩机,其特征在于:包括曲轴(1)、第一气缸(2)、第二气缸(3)和隔板组件(4);A compressor, characterized in that it comprises a crankshaft (1), a first cylinder (2), a second cylinder (3) and a baffle assembly (4); 所述曲轴(1)包括位于所述第一气缸(2)与所述第二气缸(3)之间的中间轴段(11);The crankshaft (1) comprises an intermediate shaft section (11) located between the first cylinder (2) and the second cylinder (3); 所述隔板组件(4)设置在所述第一气缸(2)与所述第二气缸(3)之间,所述隔板组件(4)穿设于所述中间轴段(11)上,所述隔板组件(4)包括第一隔板(41),所述第一隔板(41)与所述中间轴段(11)相接以形成隔板轴承,用于对所述中间轴段(11)进行支撑。The baffle assembly (4) is arranged between the first cylinder (2) and the second cylinder (3), and the baffle assembly (4) is passed through the intermediate shaft section (11) , the baffle assembly (4) includes a first baffle (41), and the first baffle (41) connects with the intermediate shaft segment (11) to form a baffle bearing for the intermediate Shaft section (11) supports. 根据权利要求1所述的压缩机,其特征在于:The compressor according to claim 1, characterized in that: 所述隔板组件(4)还包括第二隔板(42);The baffle assembly (4) also includes a second baffle (42); 所述第一隔板(41)的轴向一端面与所述第一气缸(2)的轴向一端面相接,所述第二隔板(42)的轴向一端面与所述第一隔板(41)的轴向另一端面相接;所述第二隔板(42)的轴向另一端面与所述第二气缸(3)的轴向一端面相接;One axial end surface of the first baffle (41) is in contact with the first axial end surface of the first cylinder (2), and one axial end surface of the second baffle (42) is in contact with the first The other axial end surface of the partition (41) is connected; the other axial end surface of the second partition (42) is connected to the axial one end surface of the second cylinder (3); 所述中间轴段(11)包括沿轴向相接的第一中间段(11a)和第二中间段(11b);The intermediate shaft segment (11) includes a first intermediate segment (11a) and a second intermediate segment (11b) connected axially; 所述第一隔板(41)套设于所述第一中间段(11a)的外周且与所述第一中间段(11a)接触配合,且所述第一中间段(11a)能够相对于所述第一隔板(41)转动;所述第二隔板(42)位于所述第二中间段(11b)的外周且与所述第二中间段(11b)之间存在间隙。The first partition (41) is sheathed on the outer periphery of the first middle section (11a) and is in contact with the first middle section (11a), and the first middle section (11a) can be relatively The first partition (41) rotates; the second partition (42) is located on the outer periphery of the second middle section (11b) and has a gap with the second middle section (11b). 根据权利要求2所述的压缩机,其特征在于:The compressor according to claim 2, characterized in that: 所述第一中间段(11a)为同心圆段,所述同心圆段的中心轴线与所述曲轴(1)的旋转中心线重合。The first intermediate section (11a) is a concentric circle section, the central axis of which coincides with the rotation centerline of the crankshaft (1). 根据权利要求2所述的压缩机,其特征在于:The compressor according to claim 2, characterized in that: 所述第一隔板(41)与所述第一气缸(2)固定连接,所述第二隔板(42)与所述第二气缸(3)固定连接。The first partition (41) is fixedly connected with the first cylinder (2), and the second partition (42) is fixedly connected with the second cylinder (3). 根据权利要求2或4所述的压缩机,其特征在于:The compressor according to claim 2 or 4, characterized in that: 所述第一隔板(41)的轴向高度大于所述第二隔板(42)的轴向高度。The axial height of the first partition (41) is greater than the axial height of the second partition (42). 根据权利要求2所述的压缩机,其特征在于:The compressor according to claim 2, characterized in that: 所述第一隔板(41)的与所述第二隔板(42)相对的一侧设置有第一空腔(71),所述第二隔板(42)的与所述第一隔板(41)相对的一侧设置有第二空腔(72),所述第一空腔(71)与所述第二空腔(72)相对接形成隔板排气腔(7);The side opposite to the second partition (42) of the first partition (41) is provided with a first cavity (71), and the second partition (42) is connected to the first partition A second cavity (72) is provided on the opposite side of the plate (41), and the first cavity (71) is connected to the second cavity (72) to form a separator exhaust cavity (7); 所述第一隔板(41)上设置有第一排气孔,所述第一排气孔的一端与所述第一气缸(2)内部连通,所述第一排气孔的另一端能与所述第一空腔(71)连通;The first separator (41) is provided with a first exhaust hole, one end of the first exhaust hole communicates with the inside of the first cylinder (2), and the other end of the first exhaust hole can communicating with said first cavity (71); 所述第二隔板(42)上设置有第二排气孔,所述第二排气孔的一端能与所述第二气缸(3)内部连通,所述第二排气孔的另一端能与所述第二空腔(72)连通。The second partition (42) is provided with a second exhaust hole, one end of the second exhaust hole can communicate with the inside of the second cylinder (3), and the other end of the second exhaust hole Can communicate with said second cavity (72). 根据权利要求6所述的压缩机,其特征在于:The compressor according to claim 6, characterized in that: 所述第一排气孔处设置有第一排气阀,所述第二排气孔处设置有第二排气阀。A first exhaust valve is arranged at the first exhaust hole, and a second exhaust valve is arranged at the second exhaust hole. 根据权利要求1-7中任一项所述的压缩机,其特征在于:The compressor according to any one of claims 1-7, characterized in that: 还包括壳体(5),所述曲轴(1)、所述第一气缸(2)、所述第二气缸(3)和所述隔板组件(4)均位于所述壳体(5)的内部;It also includes a housing (5), the crankshaft (1), the first cylinder (2), the second cylinder (3) and the separator assembly (4) are located in the housing (5) internal; 所述第一气缸(2)和所述第二气缸(3)中的至少一个气缸的高度为H、气缸内径为D与所述壳体(5)的内径为F,满足:H/D≥0.45且H/F≥0.21。The height of at least one of the first cylinder (2) and the second cylinder (3) is H, the inner diameter of the cylinder is D, and the inner diameter of the housing (5) is F, satisfying: H/D≥ 0.45 and H/F≥0.21. 根据权利要求8所述的压缩机,其特征在于:The compressor according to claim 8, characterized in that: 所述压缩机的最大转速大于或等于120rps;或The maximum rotational speed of said compressor is greater than or equal to 120rps; or 所述壳体(5)的外径大于等于160mm。The outer diameter of the casing (5) is greater than or equal to 160mm. 根据权利要求1-9中任一项所述的压缩机,其特征在于:The compressor according to any one of claims 1-9, characterized in that: 所述曲轴(1)还包括第一偏心部(12)和第二偏心部(13);The crankshaft (1) further includes a first eccentric portion (12) and a second eccentric portion (13); 所述中间轴段(11)位于所述第一偏心部(12)与所述第二偏心部(13)之间;The intermediate shaft segment (11) is located between the first eccentric portion (12) and the second eccentric portion (13); 所述压缩机还包括第一滚子(61)和第二滚子(62);The compressor also includes a first roller (61) and a second roller (62); 所述第一滚子(61)套设于所述第一偏心部(12)的外周,所述第一滚子 (61)位于所述第一气缸(2)内,与所述第一偏心部(12)驱动连接;The first roller (61) is sleeved on the outer circumference of the first eccentric part (12), the first roller (61) is located in the first cylinder (2), and the first eccentric Part (12) drives the connection; 所述第二滚子(62)套设于所述第二偏心部(13)的外周,所述第二滚子(62)位于所述第二气缸(3)内,与所述第二偏心部(13)驱动连接。The second roller (62) is sheathed on the outer periphery of the second eccentric part (13), and the second roller (62) is located in the second cylinder (3), and the second eccentric Part (13) drives the connection. 根据权利要求10所述的压缩机,其特征在于:The compressor according to claim 10, characterized in that: 还包括转子平衡块(8)、曲轴平衡块(9)和电机转子(10);It also includes a rotor balance weight (8), a crankshaft balance weight (9) and a motor rotor (10); 所述曲轴(1)还包括长轴(14)和短轴(15);The crankshaft (1) also includes a major axis (14) and a minor axis (15); 所述曲轴平衡块(9)设置于所述短轴(15)上,所述电机转子(10)设置于所述长轴(14)上;The crankshaft balance weight (9) is arranged on the short axis (15), and the motor rotor (10) is arranged on the long axis (14); 所述转子平衡块(8)连接设置于所述电机转子(10)上;The rotor balance weight (8) is connected and arranged on the motor rotor (10); 所述第一偏心部(12)相对于所述第二偏心部(13)而靠近所述长轴(14);The first eccentric portion (12) is closer to the long axis (14) than the second eccentric portion (13); 所述第二偏心部(13)相对于所述第一偏心部(12)而靠近所述短轴(15);The second eccentric portion (13) is closer to the short axis (15) than the first eccentric portion (12); 所述转子平衡块(8)的质心与所述第一偏心部(12)关于所述曲轴(1)的旋转中心线对称布置;The center of mass of the rotor balance weight (8) and the first eccentric portion (12) are arranged symmetrically with respect to the rotation center line of the crankshaft (1); 所述曲轴平衡块(9)的质心与所述第二偏心部(13)关于所述曲轴(1)的旋转中心线对称布置。The center of mass of the crankshaft balance weight (9) and the second eccentric portion (13) are arranged symmetrically with respect to the rotation center line of the crankshaft (1). 根据权利要求11所述的压缩机,其特征在于:The compressor of claim 11, wherein: 还包括第一轴承(16)和第二轴承(17);Also comprising a first bearing (16) and a second bearing (17); 所述第一轴承(16)套设于所述长轴(14)上且与所述第一气缸(2)相接;The first bearing (16) is sleeved on the long axis (14) and connected with the first cylinder (2); 所述第一偏心部(12)位于所述第一轴承(16)和所述隔板组件(4)之间;The first eccentric portion (12) is located between the first bearing (16) and the separator assembly (4); 所述转子平衡块(8)设置在所述电机转子(10)靠近所述第一轴承(16)的一端,或所述转子平衡块(8)设置在所述电机转子(10)远离第一轴承(16)的一端。The rotor balance weight (8) is arranged at one end of the motor rotor (10) close to the first bearing (16), or the rotor balance weight (8) is arranged at the end of the motor rotor (10) away from the first bearing (16). One end of the bearing (16). 根据权利要求12所述的压缩机,其特征在于:The compressor of claim 12, wherein: 所述转子平衡块(8)包括第一转子平衡块(81)和第二转子平衡块(82),所述第一转子平衡块(81)设置在所述电机转子(10)的靠近所述第一轴承(16)的一端,所述第二转子平衡块(82)设置在所述电机转子(10)远离所述第一轴承(16)的一端。The rotor balance weight (8) includes a first rotor balance weight (81) and a second rotor balance weight (82), and the first rotor balance weight (81) is arranged near the motor rotor (10) At one end of the first bearing (16), the second rotor balance weight (82) is arranged at the end of the motor rotor (10) away from the first bearing (16). 根据权利要求13所述的压缩机,其特征在于:The compressor of claim 13, wherein: 在垂直于所述曲轴(1)的轴线的投影平面内,所述第一转子平衡块(81)的质心和所述第二转子平衡块(82)的质心以所述曲轴(1)的旋转中心为圆心而所夹的圆心角<180°。In the projection plane perpendicular to the axis of the crankshaft (1), the center of mass of the first rotor balance weight (81) and the second rotor balance weight (82) are The center is the center of the circle and the central angle between them is <180°. 根据权利要求12所述的压缩机,其特征在于:The compressor of claim 12, wherein: 所述第二轴承(17)套设在所述短轴(15)上以支承所述短轴(15);The second bearing (17) is sleeved on the short shaft (15) to support the short shaft (15); 所述短轴(15)上还设置有盖板(18);A cover plate (18) is also arranged on the short shaft (15); 所述盖板(18)与所述第二轴承(17)之间形成主排气腔(100),所述曲轴平衡块(9)与所述短轴(15)相接且位于所述主排气腔(100)内。The main exhaust chamber (100) is formed between the cover plate (18) and the second bearing (17), and the crankshaft balance weight (9) is connected to the short shaft (15) and is located on the main In the exhaust cavity (100). 根据权利要求11所述的压缩机,其特征在于:The compressor of claim 11, wherein: 在垂直于所述曲轴(1)的轴线的投影平面内,所述曲轴平衡块(9)的质心与所述转子平衡块(8)的质心呈相差180°相位的相对分布。In a projection plane perpendicular to the axis of the crankshaft (1), the center of mass of the crankshaft balance weight (9) and the center of mass of the rotor balance weight (8) are relatively distributed with a phase difference of 180°. 根据权利要求11或16所述的压缩机,其特征在于:The compressor according to claim 11 or 16, characterized in that: 在垂直于所述曲轴(1)的轴线的投影平面内,所述曲轴平衡块(9)为扇形结构。In a projection plane perpendicular to the axis of the crankshaft (1), the crankshaft balance weight (9) is a fan-shaped structure. 根据权利要求11或16所述的压缩机,其特征在于:The compressor according to claim 11 or 16, characterized in that: 所述曲轴平衡块(9)与所述短轴(15)过盈装配。The crankshaft balance weight (9) is interference fitted with the short shaft (15). 一种空调器,其特征在于:包括权利要求1-18中任一项所述的压缩机。An air conditioner, characterized by comprising the compressor described in any one of claims 1-18.
PCT/CN2022/091644 2021-09-07 2022-05-09 Compressor and air conditioner Ceased WO2023035643A1 (en)

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