CN210047647U - A go up interface arrangement for making aseptic production in bag filling and sealing machine - Google Patents
A go up interface arrangement for making aseptic production in bag filling and sealing machine Download PDFInfo
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- CN210047647U CN210047647U CN201920281266.6U CN201920281266U CN210047647U CN 210047647 U CN210047647 U CN 210047647U CN 201920281266 U CN201920281266 U CN 201920281266U CN 210047647 U CN210047647 U CN 210047647U
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Abstract
The utility model provides an upper interface device for aseptic production in a bag-making filling and sealing machine, which is used for the upper transmission and assembly of an interface used for soft bag welding and comprises a feeding hopper and a clamp used for clamping the interface; the interface transfer mechanism is used for sequentially carrying the interfaces fed by the feeding hoppers one by one in a stepping horizontal linear transverse moving manner and horizontally feeding the interfaces to an interface transfer station; the interface pushing and transferring mechanism moves along a linear displacement direction which is vertical to the interface transferring mechanism and moves horizontally and linearly, and pushes the interface at the interface transferring station to an interface clamping station; the interface jacking mechanism is arranged at the lower side of the interface clamping station, reciprocates along the vertical direction and sequentially presses the interfaces at the interface clamping station into the clamp from bottom to top; the reliability and the working efficiency are high, the interface assembly can be carried out in a sterile environment in the soft bag packaging process, and the produced terminal product does not need high-temperature sterilization.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to a soft bag processing technology especially relates to an interface arrangement that goes up that is arranged in aseptic production of system bag filling and sealing machine.
[ background of the invention ]
At present, soft bags processed in a bag making, filling and sealing machine, in particular large infusion soft bags used in medical treatment, generally comprise a membrane bag body, a port and a cover, which are mutually independent before the packaging bag is manufactured, so that in a large infusion soft bag production line, special port loading equipment is required to be arranged for conveying the port to a preset position and welding, assembling and installing the port and the membrane bag body.
In the prior art, as shown in fig. 1, an upper interface device in a large soft infusion bag production line firstly arranges interfaces by using a vibrating feeding hopper, and after entering an interface seat 2a through an interface supply slideway mechanism 1a, an upper guide cylinder 3a and a lower guide cylinder 3a move downwards to drive an interface gas claw 4a to move downwards, the interface gas claw 4a is in an open state at the moment, after the upper guide cylinder 3a and the lower guide cylinder 3a move in place, the interface gas claw 4a drives a clamping hand 40a to clamp an interface 5a on the interface seat 2a, then the upper guide cylinder 3a and the lower guide cylinder 3a drive the interface to move upwards, after the upper guide cylinder 6a moves in place, a rodless cylinder 6a with linear transverse movement drives the upper guide cylinder 3a, the interface gas claw 4a and the interface to move downwards integrally and linearly transverse forward, and after reaching a position right above a clamp 7a for clamping the interface, the upper guide cylinder 3a and the lower guide cylinder 3, pressing the interface into the clamp 7a from top to bottom; then, the interface air gripper 4a opens the gripper 40a, and the up-down guide cylinder 3a and the rodless cylinder 6a are reversely operated to return to the original positions, and the next cycle is started. The above components are respectively fixed on the frame 8a and the mounting rack 9a, and the upper interface device with the structure has the following defects: 1. the structure is complex, and the manufacturing and maintenance cost is high; 2. the upper interface has complicated actions, the single period has long running time, and the working efficiency is reduced; 3. the interface drops from parallel gas claw easily, and the motion reliability is poor, goes up interface effective rate and rate of accuracy low. These disadvantages make it increasingly difficult to adapt the top interface device of this structure to the requirements of high speed and high reliability of the present large soft infusion bag production line.
In addition, the upper interface equipment in the existing large soft infusion bag production line is limited by the conventional large soft infusion bag line structure, the driving part is not isolated from the production environment, the cylinder is exposed in the production environment, the grooves are numerous, the risk of air leakage is caused, and the upper interface equipment can damage the production environment in the movement process, such as compressed air leakage and lubricating oil splashing; meanwhile, the driving parts such as the air cylinder and the like are not only positioned above the interface, foreign matters can fall into the interface in the movement process possibly, and the structures of the driving parts such as the air cylinder and the like have more sanitary dead angles, so that the equipment is difficult to clean in place due to the sanitary dead angles during cleaning, the existing products cannot effectively meet the production conditions in the sterile environment in the production process, and therefore, the produced terminal products all need high-temperature sterilization, and the final products produced by soft bag packaging can meet the sterile products required in the medical field.
Therefore, in the existing non-PVC film full-automatic bag making and filling process, the upper interface equipment in the large soft infusion bag production line cannot ensure a sterile environment in the production process due to the limitation of the structure, and bacteria can possibly enter the product in the production process, so that the product is required to be sterilized at high temperature after the production is finished to achieve the effect of product sterility. Medicines such as traditional Chinese medicines, amino acids and the like can affect the medicinal effect after high-temperature sterilization; therefore, if the product adopts a packaging form of a medical soft bag, the development of an interface mounting device which provides a sterile environment in the production process and ensures that the interface is not infected by bacteria in the assembling and mounting process is urgently needed, so that the medicines such as traditional Chinese medicines, amino acids and the like in the medical field do not need terminal sterilization after the production is finished, and the medicines are only required to be packaged by an outer bag and then are pushed to the market.
[ Utility model ] content
The utility model provides an go up interface arrangement that is arranged in system bag embedment aseptic production, simple structure is compact, reliability and work efficiency height, can satisfy soft bag packaging in-process interface assembly go on in aseptic environment, and produce the terminal product of accomplishing and need not high temperature sterilization.
In order to realize the purpose of the utility model, the utility model discloses a technical scheme be:
the utility model provides an go up interface arrangement for aseptic production in system bag filling and sealing machine for the used interface of soft bag welding is gone up to be delivered to and the assembly, includes and arranges the material loading fill of arrangement interface and the anchor clamps that are used for pressing from both sides tight interface according to the gesture in proper order, still includes:
the interface transfer mechanism is used for sequentially carrying the interfaces fed by the feeding hoppers one by one in a stepping horizontal linear transverse moving manner and horizontally feeding the interfaces to an interface transfer station;
the interface pushing and transferring mechanism is arranged beside the interface transferring mechanism and sequentially reciprocates along a linear displacement direction which is vertical to the interface transferring mechanism and moves horizontally and linearly to push the interface at the interface transferring station to an interface clamping station;
the interface jacking mechanism is arranged on the lower side of the interface clamping station and reciprocates along the vertical direction to sequentially press the interfaces at the interface clamping station into the fixture from bottom to top.
The interface is transmitted by adopting a multi-level horizontal pushing and pushing mode through the mutual matching action of the interface transmitting mechanism, the interface pushing and transferring mechanism and the interface jacking mechanism, so that the risk of interface falling is avoided, the accuracy rate of interface transmission is effectively improved, and the working reliability is improved; moreover, the method has wide application range and can be suitable for various single interfaces, double interfaces or multiple interfaces. Meanwhile, a multi-level horizontal pushing and pushing mode is adopted, so that the interface transferring mechanism, the interface pushing and transferring mechanism and the interface jacking mechanism can adopt a design mode that a driving part and an executing part are relatively isolated respectively, the influence on the laminar flow of the production environment where the interface is located in the conveying process can be effectively reduced, the damage to the sterile environment in the production process is effectively reduced, and the sterile production requirement can be met in the production process.
Furthermore, a blocking interface mechanism used for limiting the feeding of the inner interfaces of the feeding hoppers one by one is further arranged at the interface input position between the feeding hoppers and the interface transfer mechanism.
The interface blocking mechanism comprises a blocking opening driving cylinder, a blocking opening connecting shaft, a blocking opening guiding shaft seat and a blocking interface rod, wherein the blocking opening driving cylinder is installed on the lower side of a top plate table top arranged on the lower side of the interface transfer mechanism, the blocking opening guiding shaft seat is vertically installed on the upper side of the top plate table top, the blocking interface rod is installed at the top end of the blocking opening connecting shaft, and the blocking opening connecting shaft slides up and down along the blocking opening guiding shaft seat under the driving of the blocking opening driving cylinder and controls the interfaces in the feeding hopper to discharge one by one through the blocking interface rod; the interfaces in the feeding hopper are sequentially arranged according to postures, when the interface transfer mechanism feeds in place, the blocking opening driving air cylinder drives the blocking opening connecting shaft to move upwards along the blocking opening guide shaft seat, the blocking opening rod at the top end of the blocking opening connecting shaft rises upwards, the interfaces in the feeding hopper automatically slide into the interface transfer mechanism, the blocking opening driving air cylinder drives the blocking opening connecting shaft and the blocking opening rod to fall downwards, and a discharge hole in the feeding hopper is automatically plugged to limit interface blanking; keep off interface mechanism and also adopt the design of drive unit and executive component relative isolation, can effectively reduce the influence to the interface place production environment laminar flow among the data send process, effectively reduce to produce the destruction to sterile environment in the production process for can satisfy aseptic production requirement among the production process.
The interface transfer mechanism comprises a transfer push rod cylinder, a transfer connecting rod, a guide rail, a sliding block plate and at least one interface separating seat, wherein all the interface separating seats are arranged on the sliding block plate, each interface separating seat is provided with at least one interface groove for bearing a sliding interface of the feeding hopper, and each interface groove is internally provided with one interface; the transfer push rod cylinder and the guide rail are respectively arranged on a horizontal top plate table surface arranged on the lower side of the clamp through at least two fixed columns, and the sliding block plate is arranged on the guide rail through a sliding block; the transfer push rod cylinder is connected with the sliding block plate through a transfer connecting rod and pushes the interface separating seats on the sliding block plate to sequentially move horizontally in a linear stepping mode along the direction of the guide rail, and after the interface separating seats pause at each interface groove on each interface separating seat to receive an interface sliding down from a feeding hopper, the interfaces on the interface separating seats are horizontally conveyed to an interface transfer station under the continuous feeding pushing of the transfer push rod cylinder; after the interface on the interface separating seat is transferred, the transfer push rod cylinder reversely acts and resets, and then the interface is continuously horizontally and linearly transversely moved in sequence and is continuously fed to the interface of the feeding hopper to slide down. The interface is directly pushed into the interface transfer station along the conveying direction of the horizontal linear transverse movement through the interface transfer mechanism, so that the operation is simple, the control is easy, the debugging difficulty is reduced, and the working efficiency is improved; moreover, the interface transfer mechanism is provided with a transfer push rod cylinder serving as a driving part and an interface separation seat serving as an execution part, and a relatively isolated design mode is adopted, so that the influence on the laminar flow of the production environment where the interface is positioned in the transmission process can be effectively reduced, the damage to the sterile environment in the production process is effectively reduced, and the sterile production requirement can be met in the production process.
Furthermore, two interface separating seats which are uniformly distributed are arranged on the slider plate, and each interface separating seat is provided with two interface grooves for receiving sliding interfaces of the feeding hopper; the double-station setting of the plurality of interface separating seats plays a role in transferring the plurality of interfaces at a time, and improves the production efficiency.
Furthermore, the transfer push rod cylinder and the periphery of the push rod connected with the transfer connecting rod of the transfer push rod cylinder are provided with transfer outer housings which wrap the whole transfer push rod cylinder and the push rod to prevent gas in the cylinder body from leaking; through the confined transfer outer cover shell, the structural design that the push rod cylinder is relatively isolated from other execution parts is realized transferring, the isolation from the production environment is realized, and the damage to the sterile environment is effectively avoided.
The interface pushing and transferring mechanism comprises an interface pushing cylinder and a push rod, the interface pushing cylinder is mounted on a horizontal top plate table surface arranged on the lower side of the clamp through at least one upright post, the push rod is mounted at the top end of a piston rod of the interface pushing cylinder and horizontally moves along a linear displacement direction perpendicular to the interface transferring mechanism, and the interface pushing cylinder transversely moves to each interface at the interface transferring station through the push rod to the interface transferring mechanism, longitudinally pushes the interface transferring mechanism to be separated from the interface transferring mechanism, and transfers the interface transferring mechanism to an upper interface seat arranged on the upper side of the interface pushing mechanism at the interface clamping station; the interface propelling movement shifts the interface propelling movement cylinder as driver part in the mechanism, and the push rod as executive component, takes the design mode of relative isolation, can effectively reduce the influence to the interface place production environment laminar flow in the data send process, produces destruction to sterile environment in the effective reduction production process for can satisfy aseptic production requirement in the production process.
Furthermore, the interface pushing and transferring mechanism comprises two interface pushing cylinders and four push rods, each interface pushing cylinder is respectively installed on the table top of the horizontal top plate through an upright column, the top end of a piston rod of each interface pushing cylinder is respectively connected with a horizontally-arranged connecting plate, the push rods are respectively installed at two ends of each connecting plate, the two interface pushing cylinders simultaneously act, respectively drive the four push rods through the two connecting plates, longitudinally push the four interfaces to be separated from the interface transferring mechanism, and transfer the four interfaces to the four upper interface seats on the upper side of the interface jacking mechanism; the four interfaces on the interface transfer mechanism are simultaneously pushed by the four push rods, so that the transfer efficiency of the interfaces is effectively improved.
Furthermore, the periphery of the interface pushing cylinder and the push rod is provided with a pushing outer housing for wrapping the whole interface pushing cylinder and the push rod to prevent gas leakage in the cylinder body, the structural design that the interface pushing cylinder is relatively isolated from other execution components is realized through the closed pushing outer housing, isolation from a production environment is realized, and damage to a sterile environment is effectively avoided.
Furthermore, the interface jacking mechanism comprises at least one jacking driving cylinder, at least one driving shaft, a guide seat in sleeved fit with each driving shaft and at least one upper interface seat for bearing an interface at a clamping station of the interface, the jacking driving cylinder is mounted at the lower side of a table top of a horizontal top plate arranged at the lower side of the fixture, the guide seat is mounted at the upper side of the table top of the horizontal top plate, the driving shaft is sleeved in the guide seat and slides up and down linearly, the upper interface seat is mounted at the top end of the driving shaft, and the jacking driving cylinder pushes the driving shaft to pass through the horizontal top plate to rise vertically upwards along the guide seat and push the interface on the upper interface seat to be pressed into the fixture from bottom to top; driving components such as a jacking driving cylinder and the like are placed in the closed cavity below the horizontal top plate, so that the isolation from the production environment is realized, and the damage to the sterile environment is effectively avoided;
or the interface jacking mechanism adopts a four-station arrangement which is convenient for four interfaces to simultaneously jack in, the four-station interface jacking mechanism comprises two jacking driving cylinders, four driving shafts, a guide seat which is in sleeve fit with each driving shaft and four upper interface seats which are used for bearing the interfaces at the interfaces clamped in the stations, each jacking driving cylinder is connected with two adjacent driving shafts through a driving connecting plate, the top ends of the two adjacent driving shafts are provided with synchronous connecting plates which synchronously connect the two driving shafts, the synchronous connecting plates are superposed with fixing plates which are convenient for the two upper interface seats to be installed and fixed, the two jacking driving cylinders drive the four driving shafts to respectively move two by two to drive the four upper interface seats at the top ends of the driving shafts to simultaneously lift up and press the four interfaces into four clamps from bottom to top, and the four interfaces are simultaneously pressed into the four interfaces at one time through the design of the four stations, the interface feeding efficiency is effectively improved.
The utility model has the advantages that:
aiming at the full-automatic bag making and filling machine for soft bags on the market at present, the interface transfer mechanism, the interface pushing and transferring mechanism and the interface ejecting mechanism of the utility model are mutually matched to act, and the interface is conveyed by adopting a multi-stage horizontal pushing and pushing mode, so that the risk of interface falling is avoided, the accuracy rate of interface conveying is effectively improved, and the working reliability is improved; moreover, the method has wide application range and can be suitable for various single interfaces, double interfaces or multiple interfaces.
Meanwhile, a multi-level horizontal pushing and pushing mode is adopted, so that the interface transferring mechanism, the interface pushing and transferring mechanism and the interface jacking mechanism can adopt a design mode that a driving part and an executing part are relatively isolated respectively, the influence on the laminar flow of the production environment where the interface is located in the conveying process can be effectively reduced, the damage to the sterile environment in the production process is effectively reduced, and the sterile production requirement can be met in the production process. Like this, the product after some soft bag filling in the current, the terminal product of production all need high temperature sterilization in 121 ℃ high temperature environment, owing to adopt the utility model discloses the aseptic ization of interface conveying and assembly has been guaranteed in the production process to well upper interface device's interface assembly mode, can save subsequent high temperature sterilization process step, and effectual simplification production technology saves the cost, improves production efficiency.
Moreover, to some medical fields splendid attire traditional chinese medicine, the big infusion soft bag of liquid medicines such as amino acid, the terminal product of producing causes the problem of destruction easily to the property of a medicine of liquid medicines such as traditional chinese medicine, amino acid when high temperature sterilization in 121 ℃ high temperature environment, after the soft bag package that adopts full-automatic system bag filling, the utility model discloses an interface transfer mode, because the aseptic ization of production process, finished products such as the traditional chinese medicine of soft bag package, amino acid need not to put into use as the finished product through high temperature sterilization, have simplified production technology promptly, also the effectual medicine effect of guaranteeing the traditional chinese medicine of soft bag package, medicines such as amino acid.
Meanwhile, the utility model adopts the relative isolation mode of the driving part and the executing part, except meeting the requirement of aseptic production, the driving cylinder of the driving part is sealed by the closed cavity or is placed in the closed space at the lower side of the top plate, when the whole device acts, the influence on the production environment laminar flow is reduced, the generated particles are prevented from floating around, and the transmitted interface is prevented from being infected or mixed with dust in the production process; the driving part is prevented from damaging the sterile environment, the sterile environment is convenient to maintain, and therefore the medicines packaged by the soft bag can be marketed only after being externally packaged without terminal sterilization. Effectively avoiding the damage to the sterile environment.
Meanwhile, the utility model can also adopt the design of single station or at least two stations; when the four-station setting is adopted, the four interfaces can be transferred and pushed at the same time, so that the production efficiency of the interfaces is effectively improved; and the interface transfer mechanism, the interface pushing and transferring mechanism and the interface pushing and entering mechanism above the horizontal top plate are designed in a dead-angle-free and easy-to-clean mode, and all pipelines and lines are embedded in a hidden mode, so that the whole device is easy to clean, and the maintenance of an aseptic environment is effectively guaranteed.
[ description of the drawings ]
FIG. 1 is a schematic diagram of a prior art configuration;
fig. 2 is a schematic front view of the present invention;
fig. 3 is a schematic structural diagram of the middle interface transfer mechanism and the interface blocking mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the middle interface pushing and transferring mechanism of the present invention
Fig. 5 is a schematic side view of the interface pushing and transferring mechanism of the present invention;
fig. 6 is an enlarged schematic structural view of the middle interface pushing mechanism of the present invention.
[ detailed description ] embodiments
The present invention will be described in further detail with reference to the following drawings and specific embodiments.
An interface loading device for aseptic production in a bag making filling and sealing machine is used for loading, conveying and assembling interfaces for soft bag welding, and comprises a loading hopper (not shown), a clamp 1, an interface conveying mechanism 2, an interface pushing and transferring mechanism 3 and an interface jacking mechanism 4, wherein the loading hopper (not shown), the clamp 1, the interface conveying mechanism 2, the interface pushing and transferring mechanism 3 and the interface jacking mechanism 4 are sequentially arranged and arranged in sequence according to postures, and the interface conveying mechanism 2 is sequentially stepped and horizontally and linearly transversely moved to bear the interfaces 5 fed by the loading hopper one by one and horizontally conveyed to an interface transferring station A; the interface input position between the feeding hopper and the interface transfer mechanism 2 is also provided with an interface blocking mechanism 6 for limiting the inner interfaces of the feeding hopper to sequentially discharge and feed one by one; the interface pushing and transferring mechanism 3 is arranged beside the interface transferring mechanism 2, and pushes the interface at the interface transferring station to an interface clamping station B along the sequential reciprocating motion which is vertical to the linear displacement direction of the interface transferring mechanism 2 and moves horizontally and linearly; the interface jacking mechanism 44 is arranged at the lower side of the interface clamping station, reciprocates along the vertical direction, and sequentially presses the interfaces at the interface clamping station into the clamp 11 from bottom to top; the interface transfer mechanism 2 and the interface pushing transfer mechanism 3 are mounted on the upper side of a top plate table-board 7 horizontally arranged on the lower side of the clamp 11 through different types of vertical fixing columns.
The interface is transmitted by adopting a multi-step horizontal pushing and pushing mode through the mutual matching action of the interface transmitting mechanism 2, the interface blocking mechanism 6, the interface pushing and transferring mechanism 3 and the interface jacking mechanism 4, so that the risk of interface falling is avoided, the accuracy of interface transmission is effectively improved, and the working reliability is improved; moreover, the method has wide application range and can be suitable for various single interfaces, double interfaces or multiple interfaces. Meanwhile, a multi-section horizontal pushing mode is adopted, so that the interface transfer mechanism 2, the interface blocking mechanism 6, the interface pushing transfer mechanism 3 and the interface jacking mechanism 4 can respectively adopt a design mode that a driving part and an executing part are relatively isolated, the influence on the laminar flow of the production environment where the interface is located in the conveying process can be effectively reduced, the damage to the sterile environment in the production process is effectively reduced, and the sterile production requirement can be met in the production process.
As shown in fig. 1 and 2, the interface blocking mechanism 6 includes an interface blocking driving cylinder 60, an interface blocking connecting shaft 61, an interface blocking guide shaft seat 62 and an interface blocking rod 63, the interface blocking driving cylinder 60 is installed at the lower side of the top plate table 7 arranged at the lower side of the interface transfer mechanism 2, the interface blocking guide shaft seat 62 is vertically installed at the upper side of the top plate table 7, the interface blocking rod 63 is installed at the top end of the interface blocking connecting shaft 61, the interface blocking connecting shaft 61 slides up and down along the interface blocking guide shaft seat 62 under the driving of the interface blocking driving cylinder 60, and the interfaces in the feeding hopper are controlled to discharge one by one through the interface blocking rod 63; the interfaces in the feeding hopper are sequentially arranged according to postures, when the interface transfer mechanism 2 feeds in place, the blocking opening driving cylinder 60 drives the blocking opening connecting shaft 61 to move upwards along the blocking opening guide shaft seat 62, the blocking opening rod 63 at the top end of the blocking opening connecting shaft 61 rises upwards, the interfaces in the feeding hopper automatically slide into the interface transfer mechanism 2, the blocking opening driving cylinder 60 drives the blocking opening connecting shaft 61 and the blocking opening rod 63 to descend downwards, and a discharge hole in the feeding hopper is automatically plugged to limit interface blanking; keep off interface mechanism 6 and also adopt the design of drive unit and executive component relative isolation, can effectively reduce the influence to the interface production environment laminar flow in the data send process, produce destruction to sterile environment in the effective reduction production process for can satisfy aseptic production requirement in the production process.
Continuing as shown in fig. 1 and fig. 2, the interface transfer mechanism 2 includes a transfer push rod cylinder 20, a transfer connecting rod 21, a guide rail 22, a slider 23, a slider plate 24 and two interface separating seats 25, all the interface separating seats 25 are uniformly distributed and mounted on the slider plate 24, each interface separating seat 25 is provided with two interface grooves 250 for receiving the sliding interfaces of the upper hopper, each interface groove 250 receives one interface, and by the double-station arrangement of the interface separating seats 25, a plurality of interfaces are transferred at one time, so that the production efficiency is improved; the transfer push rod cylinder 20 and the guide rail 22 are respectively installed on a horizontal top plate table surface 7 arranged at the lower side of the clamp 1 through a plurality of fixing columns 26, and the slide plate 24 is installed on the guide rail 22 through a slide block 23; the transfer push rod cylinder 20 and the periphery of the push rod connected with the transfer push rod cylinder 20 and the transfer connecting rod 21 are respectively provided with a transfer outer housing 27 which wraps the whole transfer push rod cylinder 20 and the push rod to prevent gas in the cylinder body from leaking; through the closed transmitting outer cover shell 27, the structural design that the transmitting push rod cylinder 20 is relatively isolated from other execution components is realized, the isolation from the production environment is realized, and the damage to the sterile environment is effectively avoided.
The transfer push rod cylinder 20 is connected with the slider plate 24 through a transfer connecting rod 21, pushes the interface separating seats 25 on the slider plate 24 to sequentially move horizontally and linearly along the direction of the guide rail 22 in a stepping mode, pauses at each interface groove 250 on each interface separating seat 25 to receive an interface slid down by a loading hopper, and then horizontally sends the interface on the interface separating seat 25 to an interface transfer station under the continuous feeding pushing of the transfer push rod cylinder 20; after the interface on the interface separating seat 25 is transferred, the transfer push rod cylinder 20 moves reversely to reset and then continuously feeds the interface which horizontally and linearly transversely moves to the feeding hopper to slide down. The interface is directly pushed into the interface transfer station along the conveying direction of the horizontal linear transverse movement through the interface transfer mechanism 2, so that the operation is simple, the control is easy, the debugging difficulty is reduced, and the working efficiency is improved; moreover, the transfer push rod cylinder 20 as a driving part on the interface transfer mechanism 2 and the interface separation seat 25 as an execution part adopt a relatively isolated design mode, so that the influence on the laminar flow of the production environment where the interface is positioned in the transmission process can be effectively reduced, the damage to the sterile environment in the production process is effectively reduced, and the sterile production requirement can be met in the production process.
As shown in fig. 2, 4 and 5, the interface pushing and transferring mechanism 3 includes two interface pushing cylinders 30 and four push rods 31, the interface pushing cylinders 30 are respectively mounted on the horizontal top plate table 7 arranged at the lower side of the fixture 1 through two upright posts 26, the top end of the piston rod of each interface pushing cylinder is respectively connected with a horizontally arranged connecting plate 32, the push rods 31 are respectively mounted at two ends of each connecting plate 32, the two interface pushing cylinders simultaneously act and respectively drive the four push rods through the two connecting plates, and the four interfaces are longitudinally pushed to be separated from the interface transferring mechanism 2 and transferred to the four upper interface seats 43 at the upper side of the interface pushing-in mechanism 4; the four push rods push the four interfaces on the interface transfer mechanism 2 simultaneously, the push rods horizontally move along the direction vertical to the linear displacement direction of the interface transfer mechanism 2, and push each interface transversely moved to the interface transfer station to be separated from the interface transfer mechanism 2 along the longitudinal direction and transfer the interface to the upper interface seat 43 arranged on the upper side of the interface jacking mechanism 4 at the interface clamping station; interface propelling movement transfer mechanism 3 goes up as drive unit's interface propelling movement cylinder, with the push rod as executive component, takes the design mode of relative isolation, can effectively reduce the influence to the production environment laminar flow that the interface is located in the data send process, effectively reduces and produces destruction to sterile environment in the production process for can satisfy aseptic production requirement in the production process. Wherein, interface propelling movement cylinder 30 and push rod 31 periphery all are provided with the propelling movement housing 33 that the whole interface propelling movement cylinder 30 of parcel and push rod 31 prevent gas leakage in the cylinder body, through the propelling movement housing 33 of closure, realize the structural design that interface propelling movement cylinder and other executive component keep apart relatively, realize keeping apart with the production environment, effectively avoid producing destruction to sterile environment.
As shown in fig. 2, 5 and 6, the interface pushing mechanism 4 is provided with four positions for simultaneously pushing four interfaces, the four-position interface pushing mechanism 4 includes two pushing driving cylinders 40, four driving shafts 41, a guide seat 42 fitted with each driving shaft 41, and four upper interface seats 43 for receiving the interfaces at the clamping positions of the interfaces 5, the pushing driving cylinders 40 are mounted on the lower side of a horizontal top plate table 7 arranged on the lower side of the fixture 1, the guide seats 42 are mounted on the upper side of the horizontal top plate table 7, the driving shafts 41 are fitted in the guide seats 42 and slide up and down linearly, each pushing driving cylinder 40 is connected with two adjacent driving shafts 41 through a driving connecting plate 44, the top ends of the two adjacent driving shafts 41 are provided with synchronous connecting plates 45 for synchronously connecting the two driving shafts 41, the synchronous connecting plates 45 are provided with fixing plates 46 for facilitating the mounting and fixing of the two upper interface seats 43, the two jacking driving cylinders 40 drive the four driving shafts 41 to respectively move pairwise, so that the four upper connector seats 43 at the top ends of the driving shafts 41 are driven to simultaneously and vertically lift upwards to press the four connectors 5 into the four clamps 1 from bottom to top, and the four connectors are simultaneously pressed upwards at one time through the four-station design, so that the connector feeding efficiency is effectively improved; and the driving components such as the jacking driving cylinder 40 and the like are placed in the closed cavity below the horizontal top plate, so that the isolation from the production environment is realized, and the damage to the sterile environment is effectively avoided.
The interface assembling method of the interface device for sterile production in the bag-making filling and sealing machine comprises the following steps:
firstly, arranging interfaces for discharging in sequence according to postures by a feeding hopper;
step two, a transfer push rod cylinder 20 on the interface transfer mechanism 2 is connected with a sliding block plate 24 through a transfer connecting rod 21, so as to push the interface separating seats 25 on the sliding block plate 24 to sequentially move in a stepping horizontal straight line in the direction of a guide rail 22, and the interface separating seats 25 are paused to an interface transfer station at each interface groove 250 on each interface separating seat 25;
step three, at the interface transfer station, a blocking port driving cylinder 60 on the blocking port mechanism 6 drives a blocking port connecting shaft 61 to move upwards along a blocking port guide shaft seat 62, a blocking port rod 63 at the top end of the blocking port connecting shaft 61 rises upwards, an interface in the feeding hopper automatically slides into an interface groove 250 on one interface separating seat 25, then, the blocking port driving cylinder 60 drives the blocking port connecting shaft 61 and the blocking port rod 63 to fall downwards, and a discharge port on the feeding hopper is automatically plugged to limit interface blanking;
step four, the transfer push rod cylinder 20 on the interface transfer mechanism 2 is sequentially driven to the interface transfer station step by step according to each interface slot 250 on the interface separating seat 25, the interface blocking rod 63 on the interface blocking mechanism 6 is sequentially and reciprocally lifted and lowered, and the interface in the feeding hopper is continuously and continuously controlled to automatically slide into each interface slot 250 on each interface separating seat 25;
fifthly, the interface separating seats 25 which are all used for containing the interfaces in the interface groove 250 are simultaneously transferred to an interface clamping station in a straight-line and transverse mode on the interface transferring mechanism 2;
step six, at the interface clamping station, the interface pushing cylinder 30 on the interface pushing and transferring mechanism 3 simultaneously pushes all the interfaces at the interface transferring station through the push rod 31, pushes the interface slot 250 on the interface transferring mechanism 2 along the longitudinal direction, and respectively transfers the interfaces into each upper interface seat 43 on the upper side of the interface jacking mechanism 4;
step seven, then, the interface transfer mechanism 2 moves along the reverse reset, and then the actions of the step two to the step five are repeated, and the interface is continuously transferred to the interface clamping station;
step eight, at the interface clamping station, the interface in each upper interface seat 43 is driven by an ejecting driving cylinder 40 of the interface ejecting mechanism 4 to push a driving shaft 41 to penetrate through the horizontal top plate 7 to vertically lift upwards along the guide seat 42, and meanwhile, the interface on the upper interface seat 43 is pushed to be pressed into the clamp 1 from bottom to top;
step nine, then, the interface jacking mechanism 4 performs reverse reset movement, and continuously transfers the interface in the step six to each upper interface seat 43 to press the interface into the clamp 1;
the above steps are continuously moved, and the interfaces in the feeding hopper are continuously and orderly assembled on the fixture 1 continuously fed by the conveying belt, so that the interfaces and the subsequent soft bags can be conveniently welded.
Aiming at the full-automatic bag making and filling machine for soft bags on the market at present, an interface transfer mechanism 2, an interface pushing and transferring mechanism 3 and an interface jacking mechanism 4 in the interface loading device are mutually matched to act, and an interface is conveyed in a multi-section horizontal pushing and pushing mode, so that the risk of interface falling is avoided, the accuracy rate of interface conveying is effectively improved, and the working reliability is improved; moreover, the method has wide application range and can be suitable for various single interfaces, double interfaces or multiple interfaces.
Meanwhile, a multi-section horizontal pushing mode is adopted, so that the interface transfer mechanism 2, the interface pushing transfer mechanism 3 and the interface jacking mechanism 4 can respectively adopt a design mode of relative isolation of a driving part and an execution part, the influence on the laminar flow of the production environment where the interface is located in the transmission process can be effectively reduced, the damage to the sterile environment in the production process is effectively reduced, and the requirement on sterile production can be met in the production process. Like this, the product after some soft bag filling in the current, the terminal product of production all need high temperature sterilization in 121 ℃ high temperature environment, owing to adopt the utility model discloses the aseptic ization of interface conveying and assembly has been guaranteed in the production process to well upper interface device's interface assembly mode, can save subsequent high temperature sterilization process step, and effectual simplification production technology saves the cost, improves production efficiency.
Moreover, to some medical fields splendid attire traditional chinese medicine, the big infusion soft bag of liquid medicines such as amino acid, the terminal product of producing causes the problem of destruction easily to the property of a medicine of liquid medicines such as traditional chinese medicine, amino acid when high temperature sterilization in 121 ℃ high temperature environment, after the soft bag package that adopts full-automatic system bag filling, the utility model discloses an interface transfer mode, because the aseptic ization of production process, finished products such as the traditional chinese medicine of soft bag package, amino acid need not to put into use as the finished product through high temperature sterilization, have simplified production technology promptly, also the effectual medicine effect of guaranteeing the traditional chinese medicine of soft bag package, medicines such as amino acid.
The above-mentioned embodiments are only preferred embodiments of the present invention, not limiting the scope of the present invention, except the cases listed in the specific embodiments, all equivalent changes made according to the shape, structure and principle of the present invention should be covered in the protection scope of the present invention.
Claims (10)
1. The utility model provides an go up interface arrangement for aseptic production in system bag filling and sealing machine for the used interface of soft bag welding is gone up to be delivered to and the assembly, includes and arranges the material loading fill of arrangement interface and the anchor clamps that are used for pressing from both sides tight interface according to the gesture in proper order, its characterized in that still includes:
the interface transfer mechanism is used for sequentially carrying the interfaces fed by the feeding hoppers one by one in a stepping horizontal linear transverse moving manner and horizontally feeding the interfaces to an interface transfer station;
the interface pushing and transferring mechanism is arranged beside the interface transferring mechanism and sequentially reciprocates along a linear displacement direction which is vertical to the interface transferring mechanism and moves horizontally and linearly to push the interface at the interface transferring station to an interface clamping station;
the interface jacking mechanism is arranged on the lower side of the interface clamping station and reciprocates along the vertical direction to sequentially press the interfaces at the interface clamping station into the fixture from bottom to top.
2. The apparatus of claim 1, wherein the interface input between the upper hopper and the interface transfer mechanism further comprises an interface stop mechanism for limiting the sequential feeding of the interfaces of the upper hopper one by one.
3. The top interface device for sterile production in a bag making, filling and sealing machine according to claim 2, wherein the interface blocking mechanism comprises an interface blocking driving cylinder, an interface blocking connecting shaft, an interface blocking guiding shaft seat and an interface blocking rod, the interface blocking driving cylinder is installed at the lower side of a top plate table surface arranged at the lower side of the interface transfer mechanism, the interface blocking guiding shaft seat is vertically installed at the upper side of the top plate table surface, the interface blocking rod is installed at the top end of the interface blocking connecting shaft, and the interface blocking connecting shaft slides up and down along the interface blocking guiding shaft seat under the driving of the interface blocking driving cylinder and controls the interfaces in the feeding hopper to discharge one by one through the interface blocking rod; the interfaces in the feeding hopper are arranged in sequence according to postures, when the interface transfer mechanism feeds in place, the blocking opening drives the air cylinder to drive the blocking opening connecting shaft to move upwards along the blocking opening guide shaft seat, the blocking opening rod at the top end of the blocking opening connecting shaft rises upwards, the interfaces in the feeding hopper automatically slide into the interface transfer mechanism, the blocking opening drives the air cylinder to drive the blocking opening connecting shaft and the blocking opening rod to descend downwards, and the discharging opening on the feeding hopper is automatically plugged to limit interface discharging.
4. The upper interface device for sterile production in a bag making, filling and sealing machine according to claim 1, wherein the interface transfer mechanism comprises a transfer push rod cylinder, a transfer connecting rod, a guide rail, a slider plate and at least one interface separation seat, all the interface separation seats are mounted on the slider plate, each interface separation seat is provided with at least one interface groove for receiving a sliding lower interface of an upper hopper, and each interface groove receives one interface; the transfer push rod cylinder and the guide rail are respectively arranged on a horizontal top plate table surface arranged on the lower side of the clamp through at least two fixed columns, and the sliding block plate is arranged on the guide rail through a sliding block; the transfer push rod cylinder is connected with the sliding block plate through a transfer connecting rod and pushes the interface separating seats on the sliding block plate to sequentially move horizontally in a linear stepping mode along the direction of the guide rail, and after the interface separating seats pause at each interface groove on each interface separating seat to receive an interface sliding down from a feeding hopper, the interfaces on the interface separating seats are horizontally conveyed to an interface transfer station under the continuous feeding pushing of the transfer push rod cylinder; after the interface on the interface separating seat is transferred, the transfer push rod cylinder reversely acts and resets, and then the interface is continuously horizontally and linearly transversely moved in sequence and is continuously fed to the interface of the feeding hopper to slide down.
5. The apparatus of claim 4, wherein the slider plate has two evenly distributed interface separating seats, and each interface separating seat has two interface slots for receiving the sliding interface of the feeding hopper.
6. The top interface device for sterile production in a bag-making, filling and sealing machine as claimed in claim 4, wherein the transfer push rod cylinder and the periphery of the push rod connected to the transfer connecting rod of the transfer push rod cylinder are provided with transfer outer casings for covering the entire transfer push rod cylinder and the push rod to prevent gas leakage in the cylinder.
7. The top interface apparatus for aseptic production in bag-making, filling and sealing machines as claimed in claim 1, wherein said interface pushing and transferring mechanism comprises an interface pushing cylinder and a push rod, said interface pushing cylinder is mounted on the horizontal top plate table provided at the lower side of the fixture by at least one upright post, the push rod is mounted on the top end of the piston rod of the interface pushing cylinder and moves horizontally along the direction perpendicular to the linear displacement direction of the interface transferring mechanism, the interface pushing cylinder moves horizontally to each interface at the interface transferring station by the push rod to the interface transferring mechanism, pushes longitudinally to disengage the interface transferring mechanism, and transfers to the top interface seat provided at the upper side of the interface pushing mechanism at the interface clamping station.
8. The upper interface device for aseptic production in bag-making, filling and sealing machine according to claim 7, wherein said interface pushing and transferring mechanism comprises two interface pushing cylinders and four push rods, each interface pushing cylinder is mounted on the top of the horizontal top plate through a column, the top end of the piston rod of each interface pushing cylinder is connected to a horizontally disposed connecting plate, the push rods are mounted at two ends of each connecting plate, the two interface pushing cylinders act simultaneously, drive the four push rods through the two connecting plates, push the four interfaces longitudinally to disengage from the interface transferring mechanism, and transfer the four interfaces to the four upper interface seats at the upper side of the interface pushing mechanism.
9. The upper interface device for sterile production in a bag-making, filling and sealing machine according to claim 7 or 8, wherein the interface pushing cylinder and the push rod are provided with outer pushing casings around the periphery thereof for covering the whole interface pushing cylinder and the push rod to prevent gas leakage in the cylinder body.
10. The upper interface device for the sterile production in the bag making, filling and sealing machine according to claim 1, wherein the interface pushing mechanism comprises at least one pushing driving cylinder, at least one driving shaft, a guide seat sleeved and matched with each driving shaft, and at least one upper interface seat for receiving an interface at the interface clamping station, the pushing driving cylinder is installed at the lower side of a table top of a horizontal top plate arranged at the lower side of the fixture, the guide seat is installed at the upper side of the table top of the horizontal top plate, the driving shaft is sleeved and installed in the guide seat to slide up and down linearly, the upper interface seat is installed at the top end of the driving shaft, and the pushing driving cylinder pushes the driving shaft to pass through the horizontal top plate to rise vertically upwards along the guide seat and pushes the interface on the upper interface seat to be pressed into the fixture from bottom to top;
or the interface jacking mechanism adopts a four-station arrangement which is convenient for four interfaces to simultaneously jack in, the four-station interface jacking mechanism comprises two jacking driving cylinders, four driving shafts, a guide seat in sleeve fit with each driving shaft and four upper interface seats for bearing interfaces at the interface clamping positions, each jacking driving cylinder is connected with two adjacent driving shafts through a driving connecting plate, the top ends of the two adjacent driving shafts are provided with synchronous connecting plates for synchronously connecting the two driving shafts, fixing plates which are convenient for installing and fixing the two upper interface seats are superposed on the synchronous connecting plates, the two jacking driving cylinders drive the four driving shafts to respectively move two by two, and the four upper interface seats at the top ends of the driving shafts are driven to simultaneously lift upwards and vertically to press the four interfaces into four fixtures from bottom to top.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110015450A (en) * | 2019-03-05 | 2019-07-16 | 丽珠集团利民制药厂 | A kind of upper interface arrangement and its interface assembly method for sterile production in bag making, filling and sealing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110015450A (en) * | 2019-03-05 | 2019-07-16 | 丽珠集团利民制药厂 | A kind of upper interface arrangement and its interface assembly method for sterile production in bag making, filling and sealing machine |
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