CN210029172U - Automatic flip device - Google Patents
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- CN210029172U CN210029172U CN201822006578.4U CN201822006578U CN210029172U CN 210029172 U CN210029172 U CN 210029172U CN 201822006578 U CN201822006578 U CN 201822006578U CN 210029172 U CN210029172 U CN 210029172U
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Abstract
本实用新型提供一种自动翻转设备,包括机架及均设于所述机架上并依次连接的缓存装置、翻转装置和移栽机械手,所述缓存装置用于缓存工件并向所述翻转装置输送工件,所述翻转装置用于翻转所述工件,所述移栽机械手用于将被翻转的工件移出所述自动翻转设备。本实用新型提供的自动翻转设备包括依次连接的缓存装置、翻转装置和移栽机械手,一台设备可同时实现工件的缓存、翻转和运输,使其在生产流水线中可实现全自动化作业,无需人工操作,提高生产效率。
The utility model provides an automatic overturning device, which comprises a frame, a buffer device, a turning device and a transplanting manipulator, which are all arranged on the frame and are connected in sequence. The workpiece is conveyed, the turning device is used for turning the workpiece, and the transplanting manipulator is used for moving the turned workpiece out of the automatic turning device. The automatic turning device provided by the utility model comprises a buffer device, a turning device and a transplanting manipulator which are connected in sequence. One device can realize the buffering, turning and transportation of workpieces at the same time, so that it can realize fully automatic operation in the production line without manual labor. operation to improve production efficiency.
Description
技术领域technical field
本实用新型涉及机械制造加工领域,尤其涉及一种自动翻转设备。The utility model relates to the field of mechanical manufacturing and processing, in particular to an automatic overturning device.
背景技术Background technique
在工件的机械制造加工过程中,通常需要翻转不同的面进行加工,采用原始的人工翻转方式,可能会导致工件损坏或者危及操作人员的人身安全,且生产效率低下。目前,市面上也有一些翻转设备可自动翻转工件,但通常只是起辅助翻转的作用,还是需要人工操作,无法在生产流水线中实现全自动化的翻转作业。In the process of mechanical manufacturing and processing of workpieces, it is usually necessary to turn over different surfaces for processing. Using the original manual turning method may cause workpiece damage or endanger the personal safety of operators, and the production efficiency is low. At present, there are also some flipping devices on the market that can automatically flip the workpiece, but they usually only play the role of auxiliary flipping, and manual operation is still required, and it is impossible to achieve fully automated flipping operations in the production line.
实用新型内容Utility model content
本实用新型的目的旨在提供一种可实现工件的缓存、翻转和运输的自动翻转设备。The purpose of the utility model is to provide an automatic overturning device that can realize the buffering, overturning and transportation of workpieces.
为了实现上述目的,本实用新型提供以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种自动翻转设备,包括机架及均设于所述机架上并依次连接的缓存装置、翻转装置和移栽机械手,所述缓存装置用于缓存工件并向所述翻转装置输送工件,所述翻转装置用于翻转所述工件,所述移栽机械手用于将被翻转的工件移出所述自动翻转设备。An automatic turning device includes a frame, a buffer device, a turning device and a transplanting manipulator, which are all arranged on the frame and are connected in sequence. The buffer device is used for buffering workpieces and conveying workpieces to the turning device, so The turning device is used for turning the workpiece, and the transplanting manipulator is used for moving the turned workpiece out of the automatic turning device.
进一步地,所述缓存装置包括用于缓存工件的缓存机构和用于将所述缓存机构上的工件夹取至所述翻转装置的运输机械手。Further, the buffer device includes a buffer mechanism for buffering workpieces and a transport manipulator for clamping the workpieces on the buffer mechanism to the turning device.
优选地,所述缓存机构包括设于所述机架上的缓存支架、穿设于所述缓存支架上的转轴和与所述转轴连接并用于放置工件的链板输送组件,以及设于所述缓存支架上并用于驱动所述转轴旋转的输送电机,所述链板输送组件可通过所述转轴由所述输送电机驱动转动从而带动工件移动,所述运输机械手设于所述链板输送组件的末端。Preferably, the buffer mechanism comprises a buffer support provided on the frame, a rotating shaft passing through the buffer support, and a chain plate conveying assembly connected with the rotating shaft and used for placing workpieces, and a chain plate conveying assembly provided on the The conveying motor on the buffer bracket and used for driving the rotation of the rotating shaft, the chain plate conveying assembly can be driven and rotated by the conveying motor through the rotating shaft to drive the workpiece to move, and the conveying manipulator is arranged on the chain plate conveying assembly. end.
优选地,所述缓存支架包括底板和竖立于所述底板左右两端的两个侧板,所述转轴穿设于两个所述侧板上,所述缓存机构还包括至少一根穿设于两个所述侧板上并于所述链板输送组件连接的支撑轴;所述链板输送组件包括通过所述转轴和支撑轴架设于所述底板左右两端上的两个链板架,分设于所述链板架前后两端并可相对所述链板架转动的主动轮和从动轮,以及绕设于所述主动轮和从动轮上的链板,所述主动轮套设于所述转轴上并与所述转轴周向固定。Preferably, the buffer support includes a bottom plate and two side plates erected on the left and right ends of the bottom plate, the rotating shaft is inserted through the two side plates, and the buffer mechanism further includes at least one side plate inserted through the two side plates. a support shaft connected to the side plate and connected to the chain plate conveying assembly; the chain plate conveying assembly includes two chain plate frames that are erected on the left and right ends of the bottom plate through the rotating shaft and the support shaft. A driving wheel and a driven wheel that are rotatable relative to the chain plate frame at the front and rear ends of the chain plate frame, and a chain plate wound around the driving wheel and the driven wheel, the driving wheel is sleeved on the on the rotating shaft and circumferentially fixed with the rotating shaft.
更优地,所述链板架沿所述转轴的轴线方向与所述转轴和支撑轴滑动连接,所述缓存机构还包括调节组件,所述调节组件包括分别设于两个所述链板架上的两个调节螺母,和两端分别与两个所述调节螺母连接调节螺杆,所述调节螺杆的两端分别设有旋向相反并用于与所述调节螺母螺纹连接的外螺纹。More preferably, the chain plate frame is slidably connected with the rotating shaft and the support shaft along the axis direction of the rotating shaft, and the buffer mechanism further includes an adjustment assembly, and the adjustment assembly includes two of the chain plate frames respectively. The two adjusting nuts on the adjusting screw are connected with the two adjusting nuts at both ends of the adjusting screw respectively, and the two ends of the adjusting screw are respectively provided with external threads with opposite directions of rotation and are used for threaded connection with the adjusting nuts.
进一步地,所述缓存机构还包括设于所述链板输送组件末端并用于挡止所述链板输送组件上的工件的挡止组件,所述挡止组件包括设于所述链板输送组件末端并与所述链板平齐设置的固定板和设于所述固定板上并用于挡止工件的挡止凸起。Further, the buffer mechanism also includes a stopper assembly disposed at the end of the chain plate conveying assembly and used to stop the workpiece on the chain plate conveying assembly, and the stopper assembly includes a stopper assembly disposed on the chain plate conveying assembly. a fixing plate whose end is flush with the chain plate, and a blocking protrusion arranged on the fixing plate and used to stop the workpiece.
优选地,所述运输机械手包括设于所述机架上的运输导轨和与所述运输导轨滑动连接并用于夹放工件的运输夹具,以及用于驱动所述运输夹具沿所述运输导轨滑动的运输驱动件,所述运输夹具包括升降件和与所述升降件连接并可由所述升降件驱动升降的运输夹持件。Preferably, the transport manipulator comprises a transport guide rail provided on the frame, a transport jig slidably connected to the transport guide rail and used for clamping and placing workpieces, and a transport jig for driving the transport jig to slide along the transport guide rail. A transportation driving part, the transportation fixture includes a lifting part and a transportation clamping part which is connected with the lifting part and can be driven and lifted by the lifting part.
进一步地,所述翻转装置包括用于翻转工件的翻转机构和用于放置已翻转工件的定位机构,所述移栽机械手与所述定位机构连接。Further, the turning device includes a turning mechanism for turning the workpiece and a positioning mechanism for placing the turned workpiece, and the transplanting manipulator is connected with the positioning mechanism.
优选地,所述翻转机构包括翻转架及均设于翻转架上并依次连接的翻转气缸、翻转齿条、翻转齿轮、翻转轴和翻转板;所述翻转齿条与所述翻转气缸的活塞杆连接并可由所述翻转气缸驱动做直线往返运动,所述翻转齿轮与所述翻转轴周向固定并与所述翻转齿条啮合,所述翻转板与所述翻转轴连接并通过所述翻转轴枢接于所述翻转架上。Preferably, the turning mechanism includes a turning frame and a turning cylinder, a turning rack, a turning gear, a turning shaft and a turning plate, all of which are arranged on the turning frame and are connected in sequence; the turning rack and the piston rod of the turning cylinder Connected and can be driven by the inversion cylinder for linear reciprocating motion, the inversion gear is circumferentially fixed with the inversion shaft and meshes with the inversion rack, the inversion plate is connected with the inversion shaft and passes through the inversion shaft is pivotally connected to the turning frame.
更优地,所述翻转机构还包括设于所述翻转板上并用于定位工件的限位凸起,所述限位凸起的顶部设有导向斜面。More preferably, the overturning mechanism further includes a limiting protrusion arranged on the overturning plate and used for positioning the workpiece, the top of the limiting protrusion is provided with a guiding inclined surface.
优选地,所述定位机构包括定位架及均设于所述定位架上的定位气缸、定位夹具和定位板;所述定位气缸沿竖直方向设于所述定位架上,所述定位夹具与所述定位气缸的活塞杆连接并可由所述定位气缸驱动相对所述定位架升降,所述定位板设于定位夹具的上方并用于放置工件,所述定位板上开设有夹持孔,所述定位夹具包括可通过所述夹持孔穿出所述定位板上表面并用于夹持工件的定位夹爪。Preferably, the positioning mechanism includes a positioning frame, a positioning cylinder, a positioning clamp and a positioning plate all arranged on the positioning frame; the positioning cylinder is arranged on the positioning frame in a vertical direction, and the positioning clamp is connected to the positioning frame. The piston rod of the positioning cylinder is connected and can be driven by the positioning cylinder to move up and down relative to the positioning frame. The positioning plate is arranged above the positioning fixture and is used to place the workpiece. The positioning plate is provided with a clamping hole. The positioning jig includes a positioning jaw which can pass through the upper surface of the positioning plate through the clamping hole and is used for clamping the workpiece.
更优地,所述定位夹具包括两对所述定位夹爪,两对所述定位夹爪的夹持方向相互垂直。More preferably, the positioning fixture includes two pairs of the positioning jaws, and the clamping directions of the two pairs of the positioning jaws are perpendicular to each other.
更优地,所述定位机构还包括设于所述定位架上的支撑件,所述定位板抵接于所述支撑件上并沿竖直方向与所述定位架滑动连接。More preferably, the positioning mechanism further includes a support member disposed on the positioning frame, and the positioning plate abuts on the support member and is slidably connected to the positioning frame along the vertical direction.
进一步地,所述移栽机械手包括三轴联动机构和与所述三轴联动机构连接的移栽夹具;所述三轴联动机构包括设于所述机架上并用于驱动所述移栽夹具沿前后方向移动的X轴组件,设于所述X轴组件上并用于驱动所述移栽夹具沿左右方向移动的Y轴组件,以及设于所述Y轴组件上并用于驱动所述移栽夹具沿竖直方向升降的Z轴组件,所述移栽夹具与所述Z轴组件连接。Further, the transplanting manipulator includes a three-axis linkage mechanism and a transplanting clamp connected with the three-axis linkage mechanism; the three-axis linkage mechanism includes a three-axis linkage mechanism provided on the frame and used for driving the transplanting clamp along the edge. An X-axis assembly that moves in the front-rear direction, a Y-axis assembly that is installed on the X-axis assembly and used to drive the transplanting jig to move in the left-right direction, and a Y-axis assembly that is installed on the Y-axis assembly and used to drive the transplanting jig The Z-axis assembly lifted and lowered in the vertical direction, and the transplanting fixture is connected with the Z-axis assembly.
优选地,所述X轴组件包括沿前后方向设于所述机架上的X轴导轨、与所述X轴导轨滑动连接的X轴滑动架,以及用于驱动所述X轴滑动架移动的X轴电机、X轴传动轮、X轴传动带和X轴传动块;所述X轴电机设于所述机架上,所述X轴传动轮与所述X轴电机的输出轴连接并可由所述 X轴电机驱动旋转,所述X轴传动带绕设于所述X轴传动轮上并可由所述 X轴传动轮带动转动,所述X轴传动块与所述X轴传动带连接并与所述X 轴滑动架固接。Preferably, the X-axis assembly includes an X-axis guide rail arranged on the frame along the front-rear direction, an X-axis sliding frame slidably connected with the X-axis guide rail, and an X-axis sliding frame for driving the X-axis sliding frame to move. X-axis motor, X-axis transmission wheel, X-axis transmission belt and X-axis transmission block; the X-axis motor is arranged on the frame, and the X-axis transmission wheel is connected with the output shaft of the X-axis motor and can be driven by any The X-axis motor drives and rotates, the X-axis transmission belt is wound around the X-axis transmission wheel and can be driven to rotate by the X-axis transmission wheel, and the X-axis transmission block is connected with the X-axis transmission belt and is connected with the X-axis transmission belt. The X-axis carriage is fixed.
优选地,所述Y轴组件包括第一Y轴组件和设于所述第一Y轴组件上的第二Y轴组件,所述第一Y轴组件设于所述X轴组件上并用于驱动所述第二Y轴组件沿左右方向移动,所述Z轴组件设于所述第二Y轴组件上并可由所述第二Y轴组件驱动沿左右方向移动。Preferably, the Y-axis assembly includes a first Y-axis assembly and a second Y-axis assembly disposed on the first Y-axis assembly, and the first Y-axis assembly is disposed on the X-axis assembly and used for driving The second Y-axis assembly moves in the left-right direction, and the Z-axis assembly is disposed on the second Y-axis assembly and can be driven by the second Y-axis assembly to move in the left-right direction.
更优地,所述三轴联动机构还包括用于限定所述第一Y轴组件和/或第二Y轴组件的驱动行程的行程开关。More preferably, the three-axis linkage mechanism further includes a travel switch for limiting the driving stroke of the first Y-axis assembly and/or the second Y-axis assembly.
相比现有技术,本实用新型的方案具有以下优点:Compared with the prior art, the scheme of the present utility model has the following advantages:
1.本实用新型提供的自动翻转设备包括依次连接的缓存装置、翻转装置和移栽机械手,一台设备可同时实现工件的缓存、翻转和运输,使其在生产流水线中可实现全自动化作业,无需人工操作,提高生产效率。1. The automatic overturning device provided by the utility model comprises a buffer device, a turning device and a transplanting manipulator connected in sequence, and one device can realize the buffering, turning and transportation of the workpiece at the same time, so that it can realize fully automatic operation in the production line, No manual operation is required to improve production efficiency.
2.本实用新型提供的自动翻转设备中,缓存装置包括缓存机构和运输机械手,在通过缓存机构实现缓存工件的同时,可通过所述运输机械手依次将工件夹取至所述翻转装置上进行翻转,同时通过机械手可实现工件自动定位放置,保证工件不会错位,提高翻转装置的稳定性。2. In the automatic overturning device provided by the present utility model, the buffer device includes a buffer mechanism and a transport manipulator, and while the workpiece is buffered by the buffer mechanism, the workpiece can be clamped to the turnover device in turn by the transport manipulator for overturning. At the same time, the automatic positioning and placement of the workpiece can be realized by the manipulator, so as to ensure that the workpiece will not be dislocated and improve the stability of the turning device.
3.本实用新型提供的自动翻转设备中,缓存装置包括用于缓存工件的链板输送组件和调节组件,所述调节组件用于调节所述链板输送组件左右两端的链板的间距,可调式的设计使所述链板输送组件可适配不同尺寸大小的工件,避免工件在缓存时发生错位且提高所述自动翻转设备的兼容性。3. In the automatic overturning device provided by the present invention, the buffer device includes a chain plate conveying assembly for buffering workpieces and an adjusting assembly, and the adjusting assembly is used to adjust the distance between the chain plates at the left and right ends of the chain plate conveying assembly. The adjustable design enables the chain plate conveying assembly to adapt to workpieces of different sizes, avoids dislocation of the workpieces during buffer storage, and improves the compatibility of the automatic turning device.
4.本实用新型提供的自动翻转设备中,翻转装置的翻转板上设有用于定位工件的限位凸起,通过所述限位凸起可固定工件的位置,确保工件可顺利翻转,且限位凸起的顶部设有导向斜面,便于工件卡入所述限位凸起内。4. In the automatic turning device provided by the present utility model, the turning plate of the turning device is provided with a limit protrusion for positioning the workpiece, and the position of the workpiece can be fixed by the limit protrusion, so as to ensure that the workpiece can be turned smoothly, and the limit is limited. The top of the positioning protrusion is provided with a guiding inclined surface, which is convenient for the workpiece to be clamped into the limiting protrusion.
5.本实用新型提供的自动翻转设备中,翻转装置的定位机构包括定位板和设于所述定位板底部并可升降穿过所述定位板的定位夹具,在工件翻转至定位板上时定位夹具的定位夹爪可伸出所述定位板并同时收缩夹取工件,实现工件的自动找正,将工件定位固定,从而提高移栽机械手的夹取精度。5. In the automatic overturning device provided by the present invention, the positioning mechanism of the overturning device includes a positioning plate and a positioning fixture which is arranged at the bottom of the positioning plate and can be lifted and passed through the positioning plate, and is positioned when the workpiece is turned over to the positioning plate. The positioning jaws of the fixture can extend out of the positioning plate and simultaneously shrink and grip the workpiece, so as to realize automatic alignment of the workpiece, and position and fix the workpiece, thereby improving the clamping accuracy of the transplanting manipulator.
6.本实用新型提供的自动翻转设备中,翻转装置的定位板可在定位夹具的带动下相对定位架升降移动,实现工件高度的调整,从而适配与所述翻转装置连接的其他设备的高度,无需设置额外的高度调整机构,优化成本。6. In the automatic flipping device provided by the present invention, the positioning plate of the flipping device can move up and down relative to the positioning frame under the driving of the positioning fixture to realize the adjustment of the height of the workpiece, thereby adapting to the height of other equipment connected to the flipping device. , no need to set additional height adjustment mechanism, optimize cost.
7.本实用新型提供的自动翻转设备中,移栽机械手包括三轴联动机构和与所述三轴联动机构连接并可由所述三轴联动机构驱动三轴联动的移栽夹具,所述移栽夹具可进行多方位的移动夹放工件,可无需人工调整定位工件,生产效率更高,且有较高的定位精度。7. In the automatic overturning device provided by the present utility model, the transplanting manipulator comprises a three-axis linkage mechanism and a transplanting fixture that is connected with the three-axis linkage mechanism and can be driven by the three-axis linkage mechanism. The fixture can move and clamp the workpiece in multiple directions, without manual adjustment and positioning of the workpiece, with higher production efficiency and higher positioning accuracy.
8.本实用新型提供的自动翻转设备中,移栽机械手的Y轴组件包括分级设置的第一Y轴组件和第二Y轴组件,在保证稳定性的同时提升了移栽夹具的移动距离,强度高且可快速将工件移动至其他设备。8. In the automatic turning device provided by the present utility model, the Y-axis assembly of the transplanting manipulator includes the first Y-axis assembly and the second Y-axis assembly arranged in stages, which improves the moving distance of the transplanting fixture while ensuring stability, High strength and fast movement of workpieces to other equipment.
本实用新型附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will be set forth in part in the following description, which will become apparent from the following description, or will be learned by practice of the present invention.
附图说明Description of drawings
本实用新型上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为本实用新型提供的自动翻转设备的立体图;Fig. 1 is the perspective view of the automatic turning device provided by the utility model;
图2为图1所示的自动翻转设备去除保护罩后的立体图;Fig. 2 is a perspective view of the automatic turning device shown in Fig. 1 after removing the protective cover;
图3为图2所示的缓存装置的立体图;3 is a perspective view of the buffer device shown in FIG. 2;
图4为图3所示的缓存机构的内部结构图;Fig. 4 is the internal structure diagram of the cache mechanism shown in Fig. 3;
图5为图2所示的翻转装置的立体图;FIG. 5 is a perspective view of the overturning device shown in FIG. 2;
图6为图5所示的定位机构的分解图;Figure 6 is an exploded view of the positioning mechanism shown in Figure 5;
图7为图2所示的移栽机械手的立体图;Fig. 7 is the perspective view of the transplanting manipulator shown in Fig. 2;
图8为图7所示的移栽机械手的分解图。FIG. 8 is an exploded view of the transplanting robot shown in FIG. 7 .
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
本技术领域技术人员可以理解,除非特意声明,本实用新型的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、零/部件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、零/部件、组件和/或它们的组。应该理解,当我们称零/部件被“连接”到另一零/部件时,它可以直接连接到其他零/部件,或者也可以存在中间零/部件。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。It can be understood by those skilled in the art that unless specifically stated otherwise, the word "comprising" used in the description of the present invention refers to the presence of the stated features, integers, steps, operations, parts/components and/or components, but does not exclude the presence of Or add one or more other features, integers, steps, operations, parts/components, components and/or groups thereof. It should be understood that when we say a part/component is "connected" to another part/component, it may be directly connected to the other part/component, or there may also be intermediate parts/components. As used herein, the term "and/or" includes all or any element and all combination of one or more of the associated listed items.
如图1所示,本实用新型提供一种自动翻转设备1000,用于缓存、翻转和运输工件2000,在本实施例中所述工件2000为智能锁面板,其在上一工序加工完成后,可经由所述自动翻转设备1000翻转至另一面,再运输至下一工序继续加工。通过一台设备可同时实现工件2000的缓存、翻转和运输,使所述自动翻转设备1000在生产流水线中可实现全自动化作业,无需人工操作,提高生产效率。所述自动翻转设备1000包括为柜体设计的机架1和设于所述机架1上的保护罩5,所述保护罩5上设有用于显示工作状况的指示灯51和用于调节参数与操控设备的控制面板52,由于其结构不属于本实用新型的改进所在,故不赘述。As shown in FIG. 1 , the present invention provides an
如图2所示,所述自动翻转设备1000还包括位于所述保护罩5内并均设于所述机架1上且依次连接缓存装置2、翻转装置3和移栽机械手4。As shown in FIG. 2 , the
具体地,所述缓存装置2用于缓存工件2000并向所述翻转装置3输送工件2000,即在所述工件2000的数量较多时,可先堆积于所述缓存装置2上并由所述缓存装置2依次运输至所述翻转装置3。所述翻转装置3 用于翻转由所述缓存装置2运输而来的工件2000,所述移栽机械手4用于将被翻转的工件2000移出所述自动翻转设备1000。Specifically, the
如图3所示,进一步地,所述缓存装置2包括用于缓存工件2000的缓存机构21和用于将所述缓存机构21上的工件夹取至所述翻转装置3的运输机械手22。在通过缓存机构21实现缓存工件2000的同时,可通过所述运输机械手22依次将工件2000夹取至所述翻转装置3上进行翻转,同时通过机械手可实现工件自动定位放置,保证工件不会错位,提高翻转装置3的稳定性。As shown in FIG. 3 , further, the
参见图4并结合图3,所述缓存机构21包括设于所述机架1上的缓存支架211、穿设于所述缓存支架211上的转轴212和与所述转轴212连接并用于放置工件2000的链板输送组件213,以及设于所述缓存支架211 上并用于驱动所述转轴212旋转的输送电机214,所述链板输送组件213 可通过所述转轴212由所述输送电机214驱动转动从而带动工件2000移动,所述运输机械手4设于所述链板输送组件213的末端。Referring to FIG. 4 in conjunction with FIG. 3 , the
具体地,所述缓存机构21还包括两个分别固设于所述输送电机214 的输出轴和所述转轴212上的传动齿轮215,以及绕设于两个所述传动齿轮215上的同步件(图未示,下同),所述同步件为链条或者同步带,所述输送电机214可通过所述传动齿轮215与所述同步件的配合传动驱动所述转轴212旋转,从而带动所述链板输送组件213运行。Specifically, the
优选地,所述缓存机构21还包括与所述输送电机214的输出轴连接的行星减速机216,通过所述行星减速机216可确保所述输送电机214在运转时具有足够的扭矩,提高所述链板输送组件213的稳定性。Preferably, the
进一步地,所述缓存支架211包括底板2111和竖立于所述底板2111 左右两端的两个侧板2112,所述转轴212穿设于两个所述侧板2112上,所述缓存机构21还包括至少一根穿设于两个所述侧板2112上并于所述链板输送组件213连接的支撑轴217。Further, the
所述链板输送组件213包括通过所述转轴212和支撑轴217架设于所述底板211左右两端上的两个链板架2131,分设于所述链板架2131前后两端并可相对所述链板架2131转动的主动轮2132和从动轮2133,以及绕设于所述主动轮2132和从动轮2133上的链板2134,所述主动轮2132 套设于所述转轴212上并与所述转轴212周向固定,所述转轴212可驱动所述主动轮2132旋转从而带动所述链板2134转动,进而带动置于所述链板2134上的工件2000。The chain
优选地,所述链板2134由不锈钢材料制成,具有较高的防腐蚀性,同时减小摩擦力,避免在运行时划伤所述工件2000。Preferably, the
优选地,所述链板输送组件213还包括两个分设于所述链板架2131 上并凸出于所述链板2134的挡止条2135,所述链板2134设于两个所述挡止条2135之间,工件2000在所述链板2134上移动时可通过所述挡止条2135实现限位,避免由于过多工件的堆积导致运行时工件发生错位。Preferably, the chain
所述链板架2131沿所述转轴212的轴线方向与所述转轴212和支撑轴217滑动连接。所述缓存机构21还包括用于调节两个所述链板架2131 之间的间距的调节组件218。The
所述调节组件218包括分别设于两个所述链板架2131上的两个调节螺母2181,和两端分别与两个所述调节螺母螺纹2181连接并穿设于两个所述侧板2112上的调节螺杆2182,所述调节螺杆2182的两端分别设有旋向相反并用于与所述调节螺母2181螺纹连接的外螺纹。可调式的设计使所述链板输送组件213可适配不同尺寸大小的工件2000,避免工件在缓存时发生错位且提高所述自动翻转设备1000的兼容性。此外,通过旋转所述调节螺杆2182可同步调节两个所述链板架2131的位置,使其可一直保持居中的位置,在调节间距后无需重新定位,便于所述运输机械手 22夹取工件。The adjusting
所述缓存机构21还包括设于所述链板输送组件213末端并用于挡止所述链板输送组件213上的工件2000的挡止组件219,所述挡止组件219 包括设于所述链板输送组件213末端并与所述链板2134平齐设置的固定板2191和设于所述固定板2191上并用于挡止工件2000的挡止凸起2192。具体地,所述链板输送组件213上的工件2000被输送至所述固定板2191 上时,被所述挡止凸起2192挡止停止继续移动,直到所述运输机械手22 将所述固定板2191上的工件2000夹走,所述链板输送组件213会继续输送下一工件2000至所述固定板2191上,依次循环,实现工件的缓存。The
优选地,所述缓存支架211还包括由铝型材制成且高度可调的支撑腿 2133,所述底板2111与所述支撑腿2133连接并通过所述支撑腿2133架设于所述机架1上,使所述缓存机构21的高度可调,从而可调节至适配其他设备的高度,便于上一工序上的工件2000传送至所述缓存机构21上。Preferably, the
如图3所示,所述运输机械手22包括设于所述机架1上的运输导轨 221和与所述运输导轨221滑动连接并用于夹放工件2000的运输夹具 222,以及用于驱动所述运输夹具222沿所述运输导轨221滑动的运输驱动件100,所述运输夹具222包括升降件2221和与所述升降件2221连接并可由所述升降件2221驱动升降的运输夹持件2222。As shown in FIG. 3 , the transport manipulator 22 includes a
具体地,所述运输驱动件100为无杆气缸,所述升降件2221为升降气缸,所述运输夹持件2222为气动夹爪,通过气缸驱动可优化成本且运行稳定,在其他实施方式中,本领域技术人员可根据需要更换为电动结构。Specifically, the
如图5所示,所述翻转装置3包括用于翻转工件2000的翻转机构31 和用于放置已翻转工件2000的定位机构32,所述移栽机械手4与所述定位机构32连接。As shown in FIG. 5 , the
所述翻转机构31包括翻转架311及均设于翻转架311上并依次连接的翻转气缸312、翻转齿条313、翻转齿轮314、翻转轴315和翻转板316。所述翻转齿条314与所述翻转气缸312的活塞杆连接并可由所述翻转气缸 312驱动做直线往返运动,所述翻转齿轮314与所述翻转轴315周向固定并与所述翻转齿条313啮合,所述翻转板316与所述翻转轴315连接并通过所述翻转轴315枢接于所述翻转架316上。The
具体地,所述翻转气缸312驱动所述翻转齿条314做直线运动时,带动所述翻转齿轮314转动,从而带动于所述翻转齿轮314周向固定的翻转轴315转动,进而带动与翻转轴315连接的翻转板316转动,将所述翻转板316上的工件2000翻转至所述定位机构32上。Specifically, when the
优选地,所述翻转机构31还包括设于所述翻转板316上并用于定位工件2000的限位凸起317,所述限位凸起317的顶部设有导向斜面(未标号,下同),通过所述限位凸起317可固定工件2000的位置,确保工件2000可顺利翻转,且限位凸起317的顶部设有导向斜面,便于工件2000 卡入所述限位凸起317内。Preferably, the
如图6所示,所述定位机构32包括定位架321及均设于所述定位架上321的定位气缸322、定位夹具323和定位板324。As shown in FIG. 6 , the
所述定位气缸322沿竖直方向设于所述定位架321上,所述定位夹具 323与所述定位气缸322的活塞杆连接并可由所述定位气缸322驱动相对所述定位架321升降,所述定位板324设于定位夹具323的上方并用于放置被翻转的工件2000。The
所述定位夹具323包括驱动气缸3231和与所述驱动气缸3231连接并可由所述驱动气缸3231驱动收缩或者张开的定位夹爪3232,所述定位板 324上开设有供所述定位夹爪3232穿出所述定位板324的夹持孔3241。在被翻转的工件2000放置于所述定位板324上时,所述定位夹爪3232由所述定位气缸322驱动上升通过所述夹持孔3241穿出所述定位板324的上表面,再通过所述驱动气缸3231驱动夹持所述定位板324上的工件,实现工件的自动定位找正。The
优选地,所述定位夹具323包括两对所述定位夹爪3232,两对所述定位夹爪3232的夹持方向相互垂直,通过四个方向的定位夹爪3232的夹持动作实现工件2000的自动找正,将工件2000定位固定于正中心的位置,从而提高移栽机械手4的夹取精度。Preferably, the
更优地,所述定位机构32还包括设于所述定位架321上的支撑件325,所述定位板324抵接于所述支撑件325上并沿竖直方向与所述定位架321 滑动连接。即所述定位板324可在所述定位气缸322驱动所述定位夹具 323上升的时候,被所述定位夹具323顶起一起上升,实现所述定位板324 上工件2000高度的调整,从而适配与所述翻转装置3连接的其他设备的高度,无需设置额外的高度调整机构,优化成本。More preferably, the
具体地,所述定位夹具323通过沿竖直方向设置的第一导向杆326与所述定位架321滑动连接,所述定位机构32还包括用于设置所述定位夹具323并与所述第一导向杆326连接的升降板327,所述定位板324通过沿竖直方向设置的第二导向杆328与所述定位架321滑动连接,通过所述第一导向杆326和第二导向杆328的导向作用,保证所述定位夹具323和定位板324在升降时的稳定性且提高强度。Specifically, the
如图7所示,所述移栽机械手4包括三轴联动机构41和与所述三轴联动机构41连接的移栽夹具42。As shown in FIG. 7 , the
所述三轴联动机构41包括设于所述机架1上并用于驱动所述移栽夹具42沿前后方向移动的X轴组件411,设于所述X轴组件411上并用于驱动所述移栽夹具42沿左右方向移动的Y轴组件413,以及设于所述Y 轴组件412上并用于驱动所述移栽夹具42沿竖直方向升降的Z轴组件 413,所述移栽夹具42与所述Z轴组件413连接。所述移栽夹具42可由所述三轴联动机构41驱动三轴联动进行多方位的移动夹放工件,可无需人工调整定位工件,生产效率更高,且有较高的定位精度。The three-axis linkage mechanism 41 includes an X-axis assembly 411 disposed on the
参见图8并结合图7,所述X轴组件411包括通过X轴导轨座4111 沿前后方向设于所述机架1上的X轴导轨4112、与所述X轴导轨4112滑动连接的X轴滑动架4113,以及用于驱动所述X轴滑动架4113移动的X 轴电机4114、X轴传动轮4115、X轴传动带4116和X轴传动块4117。所述X轴电机4114设于所述X轴导轨座4111上,所述X轴传动轮4115与所述X轴电机4114的输出轴连接并可由所述X轴电机4114驱动旋转,所述X轴传动带4116绕设于所述X轴传动轮4115上并可由所述X轴传动轮 4115带动转动,所述X轴传动块4117与所述X轴传动带4116连接并与所述X轴滑动架4113固接,从而通过所述X轴传动带4116的转动带动所述X轴滑动架4113沿所述X轴导轨4112移动。Referring to FIG. 8 in conjunction with FIG. 7 , the X-axis assembly 411 includes an
进一步地,所述X轴组件411还包括与所述X轴导轨4112滑动连接的X轴滑块4118,所述X轴滑动架4113与所述X轴滑块4118连接,通过,所述X轴滑动架4113可通过所述X轴滑块4118与X轴导轨4112的配合导向提升稳定性。Further, the X-axis assembly 411 further includes an
优选地,所述Y轴组件412包括第一Y轴组件412a和设于所述第一 Y轴组件412a上的第二Y轴组件412b,所述第一Y轴组件412a设于所述 X轴滑动架4113上并用于驱动所述第二Y轴组件412b沿左右方向移动,所述Z轴组件413设于所述第二Y轴组件412b上并可由所述第二Y轴组件412b驱动沿左右方向移动。通过分级设置的第一Y轴组件412a和第二 Y轴组件412b,在保证稳定性的同时提升了所述移栽夹具42的移动距离,强度高且可快速将工件移动至其他设备。Preferably, the Y-
具体地,所述第一Y轴组件412a包括与所述X轴滑动架4113连接的第一Y轴导轨座4121和沿左右方向设于所述Y轴导轨座4121上的第一Y 轴导轨4122,所述第二Y轴组件412b与所述Y轴导轨座4121滑动连接,所述第一Y轴组件412a还包括用于驱动所述第二Y轴组件412b移动的Y 轴电机4123、Y轴传动轮4124、Y轴传动带4125和Y轴传动块4126。所述Y轴电机4123设于所述第一Y轴导轨座4121上,所述Y轴传动轮4124 与所述Y轴电机4123的输出轴连接并可由所述Y轴电机4123驱动旋转,所述Y轴传动带4125绕设于所述Y轴传动轮4124上并可由所述Y轴传动轮4125带动转动,所述Y轴传动块4126与所述Y轴传动带4125连接并与所述第二Y轴组件412b固接,从而通过所述Y轴传动带4125的转动带动所述第二Y轴组件412b沿所述第一Y轴导轨4122移动。Specifically, the first Y-
所述第二Y轴组件412b包括与所述Y轴传动块4126固接并与所述第一Y轴导轨4122滑动连接的第二Y轴导轨座4127、沿左右方向设于所述第二Y轴导轨座4127上的第二Y轴导轨4128、与所述第二Y轴导轨4128 滑动连接的Y轴滑动架4129,以及与所述Y轴滑动架4129连接并用于驱动所述Y轴滑动架4129移动的无杆气缸100,所述Z轴组件413设于所述Y轴滑动架4129上。The second Y-
所述X轴组件411和Y轴组件412均采用传动轮和传动带作为传动件,结构稳定且可减少噪音。降低生产成本。The X-axis assembly 411 and the Y-
优选地,所述第一Y轴导轨座4121相对所述X轴滑动架4113的高度可调,以适配其他装置的高度,且二者均由铝合金6061材料制成,可降低重量,减轻所述X轴电机4114的负担,从而可无需采用功率更大的电机,进一步优化成本。Preferably, the height of the first Y-axis guide seat 4121 relative to the
优选地,所述三轴联动机构41还包括用于限定所述第二Y轴组件的驱动行程的行程开关414。Preferably, the three-axis linkage mechanism 41 further includes a travel switch 414 for limiting the driving stroke of the second Y-axis assembly.
所述Z轴组件413为升降气缸,所述移栽夹具42包括与所述Z轴组件413连接并可由所述Z轴组件413驱动升降的夹具座421,以及设于所述夹具座421上的两个气动夹爪422。由于气动夹爪的成本较低,可进一步地降低所述自动翻转设备1000的生产成本。The Z-axis assembly 413 is a lifting cylinder, and the transplanting fixture 42 includes a clamp seat 421 that is connected to the Z-axis assembly 413 and can be driven to lift by the Z-axis assembly 413 , and a clamp seat 421 . Two pneumatic jaws 422. Since the cost of the pneumatic gripper is lower, the production cost of the
应当理解的是,在其他实施方式中,所述气动夹爪422还可跟换为电动夹爪,可通过对电动夹爪中电机启停和转速的调节,实现高精度地控制夹取点,在夹取动作时将对工件2000的冲击减至最小。It should be understood that, in other embodiments, the pneumatic gripper 422 can also be replaced with an electric gripper, and the gripping point can be controlled with high precision by adjusting the start-stop and rotational speed of the motor in the electric gripper. Impact on
以上所述仅是本实用新型的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only partial embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principles of the present invention. These improvements and Retouching should also be regarded as the protection scope of the present invention.
Claims (17)
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| CN201822006578.4U CN210029172U (en) | 2018-11-29 | 2018-11-29 | Automatic flip device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109573588A (en) * | 2018-11-29 | 2019-04-05 | 广东顶固集创家居股份有限公司 | Automatic tipping arrangement |
| CN111422598A (en) * | 2020-03-27 | 2020-07-17 | 苏州莱恩精工合金股份有限公司 | Steering conveying system |
| CN112388170A (en) * | 2020-09-21 | 2021-02-23 | 东莞长盈精密技术有限公司 | Automatic change unloading equipment on making black |
-
2018
- 2018-11-29 CN CN201822006578.4U patent/CN210029172U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109573588A (en) * | 2018-11-29 | 2019-04-05 | 广东顶固集创家居股份有限公司 | Automatic tipping arrangement |
| CN111422598A (en) * | 2020-03-27 | 2020-07-17 | 苏州莱恩精工合金股份有限公司 | Steering conveying system |
| CN111422598B (en) * | 2020-03-27 | 2022-03-04 | 苏州莱恩精工合金股份有限公司 | Steering conveying system |
| CN112388170A (en) * | 2020-09-21 | 2021-02-23 | 东莞长盈精密技术有限公司 | Automatic change unloading equipment on making black |
| CN112388170B (en) * | 2020-09-21 | 2022-07-08 | 东莞长盈精密技术有限公司 | Automatic change unloading equipment on making black |
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