CN210017703U - Organic tea processing is with flattening forming device fast - Google Patents

Abstract

The utility model discloses an organic tea processing is with flattening forming device fast, include frame, carousel workstation, loading attachment, extrusion device, get cake device and cleaning device, the frame includes the base, is equipped with first motor on the base, and carousel workstation is connected to first motor, the left and right sides of base respectively is equipped with a stand, has erect a crossbeam board between two stand tops, the circumference equipartition has four circular die cavities on the carousel workstation, falls into four work areas, sets up loading attachment, extrusion device respectively in four work areas, gets cake device and cleaning device. The utility model discloses accomplish tealeaves material loading, press forming, tea biscuit and remove and the clean four steps of die cavity at the carousel workstation, carry out automatic molding to tealeaves fast, have the advantage that it is fast to flatten the shaping, the shaping is effectual and easy operation.

Description

Organic tea processing is with flattening forming device fast

Technical Field

The utility model relates to a forming device especially relates to an organic tea processing is with flattening forming device fast.

Background

At present, tea refers to the leaves and buds of tea tree. Broadly refers to the leaves of evergreen bush tea tree which can be used for making tea, and the beverage made by these leaves, later extended to all herbal teas made by plant flowers, leaves, seeds, roots, such as chrysanthemum tea, etc.; "herb tea" and the like prepared by infusing various medicinal materials are also called Lei ya in Chinese literature. Some countries also have tea brewed from other plant leaves such as fruits and herbs, such as "fruit tea". The tea processing is also called tea making, which is a process of making various semi-finished or finished tea from fresh tea leaves through various processing procedures. According to different processing procedures, the method can be divided into primary processing (primary processing), refining (fine processing), reprocessing and deep processing. Different tea types can be formed by different processing technologies, and the quality of the tea leaves of each tea type depends on the coordination and coordination of the processing procedures; high-quality fresh leaf raw materials can produce various high-quality tea leaves only under exquisite processing conditions. The organic tea is produced and processed according to the organic agriculture method, and is produced without applying any artificially synthesized chemical fertilizer, pesticide, plant growth regulator, chemical food additive and other substances in the production process, and the organic tea accords with the international union of organic agriculture and sports, and is issued to a certificate by an organic (natural) food issuing organization. The organic tea is a pollution-free and purely natural tea. The existing flattening and forming device for processing organic tea leaves has the defects of low flattening and forming speed, poor forming effect and complex operation, so that the rapid flattening and forming device for processing organic tea leaves, which has the advantages of high flattening and forming speed, good forming effect and simple operation, needs to be researched urgently.

SUMMERY OF THE UTILITY MODEL

The utility model discloses solve the problem that above-mentioned prior art exists, provide an organic tea processing is with flattening forming device fast, have the advantage that it is fast, the shaping is effectual and easy operation to flatten the shaping.

The utility model provides a technical scheme that its technical problem adopted: a rapid flattening and forming device for organic tea processing comprises a rack, a turntable workbench, a feeding device, an extrusion forming device, a cake taking device and a cleaning device, wherein the rack comprises a base, a first motor is arranged on the base and connected with the turntable workbench, two upright columns are respectively arranged on the left side and the right side of the base, a cross beam plate is erected between the tops of the two upright columns, four circular cavities are uniformly distributed on the circumference of the turntable workbench and divided into four working areas, the four working areas are marked as a first working area, a second working area, a third working area and a fourth working area in the clockwise direction, the feeding device is arranged above the turntable workbench in the first working area and comprises a charging barrel and a hopper, the charging barrel is fixed on the lower side of the cross beam plate, a feeding port is arranged on the cross beam plate, the hopper is arranged above the feeding port, and a feeding valve is arranged at the bottom of the hopper, the tea cake removing device is characterized in that the bottom of the charging barrel is provided with a material spreading rotary table, the material spreading rotary table is provided with an eccentric discharging port, the discharging port is positioned above the circular cavity, a discharging valve is arranged on the discharging port, the center of the upper surface of the material spreading rotary table is connected with a vertical rotating shaft, the rotating shaft is connected with a second motor, the side wall of the second motor is connected with three transverse first support rods, the first support rods are fixedly connected with the inner wall of the charging barrel, an extrusion forming device is arranged above a rotary table in a second working area, the main body of the extrusion forming device is a vertical hydraulic cylinder, the hydraulic cylinder is externally connected with a hydraulic source, the top of the hydraulic cylinder is fixed on a cross beam plate, the bottom of the hydraulic cylinder is fixedly provided with a circular forming male die, the cake removing device consists of a tea cake ejecting mechanism and a tea cake sweeping mechanism, the tea cake ejecting mechanism comprises four vertically arranged ejector rods and a convex, the top rod is matched and slidably connected with the top rod hole, the upper end of the top rod is provided with a circular top plate positioned at the bottom in the circular cavity, the lower end of the top rod is provided with a roller capable of moving on a convex slope, the convex slope is arranged below a rotary table workbench in a third working area, the convex slope consists of an upper slope surface, a middle slope top and a lower slope surface, a tea cake sweeping mechanism is arranged above the rotary table workbench in the third working area and comprises a broom used for pushing tea cakes out of the rotary table workbench surface, the broom is connected and fixed at the bottom end of a swing rod, the swing rod is of a hollow structure, the upper part of the swing rod is provided with a movable rod, the movable rod is matched and slidably connected with an inner hole of the swing rod, the upper end of the movable rod is connected with the rotary table, the rotary table is connected with a third motor, the third motor is fixedly connected with a cross beam plate, the side wall at the upper part of the swing, the rotary table top in the fourth work area sets up cleaning device, and cleaning device includes an air ejector tube, and the external air supply of air ejector tube, air ejector tube upper end fixed connection crossbeam board, air ejector tube lower extreme are equipped with the air nozzle, and the air nozzle spout is equipped with the pneumatic valve towards circular die cavity position on the air nozzle.

For further improvement, the gas ejector pipe is of a universal hose structure.

Further perfection, the outer side wall of the circular top plate is matched with the inner wall of the circular cavity.

Further perfection, the beam plate is circular.

Further perfection, the convex slope is fixed on the supporting plate, the supporting plate is in a quarter-circle shape, and the supporting plate is fixed on the base.

Further perfection, the second support rod is L-shaped.

Further perfection, be equipped with the cushion that is used for holding carousel workstation on the stand inside wall.

Further perfection, even have a stiffener between pneumatic cylinder and the stand.

The utility model discloses profitable effect is: the utility model comprises a turntable workbench, a feeding device, an extrusion forming device, a cake taking device and a cleaning device, wherein four circular cavities are evenly distributed on the circumference of the turntable workbench and are divided into four working areas, in the first working area, tea leaves are added into the circular cavity through the feeding device, then the circular cavity is rotated to the second working area through the turntable workbench, the tea leaves are pressed into tea cakes through the extrusion forming device, then the tea cake is moved to a third working area, the cake taking device moves the tea cake out of the turntable workbench, finally the tea cake is moved to a fourth working area, the cleaning device cleans the circular cavity and the turntable workbench surface to remove tea leaf residues, and the steps are repeated in a circulating way, the rotary table is used for completing four working steps of tea feeding, press forming, tea cake removing and cavity cleaning, tea is rapidly and automatically formed, and the rotary table has the advantages of high flattening forming speed, good forming effect and simplicity in operation.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

fig. 2 is a left side view structure diagram of the present invention;

fig. 3 is a schematic diagram of the right-side view structure of the present invention;

FIG. 4 is a schematic sectional view taken along line A-A in FIG. 2;

FIG. 5 is an enlarged view of a portion of the structure of FIG. 2;

description of reference numerals: 1. a frame, 101, a base, 102, a first motor, 103, a column, 104, a beam plate, 105, a pallet, 106, a cushion block, 107, a stiffener, 2, a turntable table, 201, a circular cavity, 202, a first working area, 203, a second working area, 204, a third working area, 205, a fourth working area, 206, a ram hole, 3, a feeding device, 301, a charging barrel, 302, a hopper, 303, a feeding port, 304, a feeding valve, 305, a spreading turntable, 306, a discharging port, 307, a discharging valve, 308, a rotating shaft, 309, a second motor, 310, a first support rod, 4, an extrusion forming device, 401, a hydraulic cylinder, 402, a forming device, 5, a cake taking device, 501, a ram, 502, a convex slope, 503, a circular top plate, 504, a convex mold, 505, an upper slope surface, 506, a slope top, 507, a down slope surface, 508, a broom, 509, a swing rod, 510, a movable rod, 511, a circular swing rod, a circular mold cavity, 202, the cleaning device comprises a rotary table, 512, a third motor, 513, a second support rod, 6, a cleaning device, 601, an air injection pipe, 602, an air nozzle, 603 and an air valve.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings:

with reference to the accompanying drawings: the embodiment of the invention relates to a rapid flattening and forming device for organic tea processing, which comprises a rack 1, a turntable workbench 2, a feeding device 3, an extrusion forming device 4, a cake taking device 5 and a cleaning device 6, wherein the rack 1 comprises a base 101, a first motor 102 is arranged on the base 101, the first motor 102 is connected with the turntable workbench 2, the left side and the right side of the base 101 are respectively provided with a stand column 103, a cross beam plate 104 is erected between the tops of the two stand columns 103, four circular cavities 201 are uniformly distributed on the circumference of the turntable workbench 2 and are divided into four working areas, the four working areas are marked as a first working area 202, a second working area 203, a third working area 204 and a fourth working area 205 in the clockwise direction, the feeding device 3 is arranged above the turntable workbench 2 in the first working area 202, the feeding device 3 comprises a charging barrel 301 and a hopper 302, the feed cylinder 301 is fixed on the lower side of the cross beam plate 104, a feed inlet 303 is arranged on the cross beam plate 104, a hopper 302 is arranged above the feed inlet 303, a feed valve 304 is arranged at the bottom of the hopper 302, a material scattering turntable 305 is arranged at the bottom of the feed cylinder 301, an eccentric discharge port 306 is arranged on the material scattering turntable 305, the discharge port 306 is positioned above the circular cavity 201, a discharge valve 307 is arranged on the discharge port 306, a vertical rotating shaft 308 is connected with the center of the upper surface of the material scattering turntable 305, the rotating shaft 308 is connected with a second motor 309, the side wall of the second motor 309 is connected with three transverse first support rods 310, the first support rods 310 are fixedly connected with the inner wall of the feed cylinder 301, an extrusion forming device 4 is arranged above the turntable workbench 2 in the second working area 203, the main body of the extrusion forming device 4 is a vertical hydraulic cylinder 401, the hydraulic cylinder 401 is externally connected with a hydraulic source, the cake taking device 5 comprises a tea cake ejecting mechanism and a tea cake sweeping mechanism, the tea cake ejecting mechanism comprises four vertically arranged ejector rods 501 and a convex slope 502 for controlling the lifting state of the ejector rods 501, the four ejector rods 501 are respectively arranged in ejector rod holes 206 at the centers of the bottoms of circular cavities 201 in four working areas, the ejector rods 501 are matched and slidably connected with the ejector rod holes 206, a circular top plate 503 positioned at the bottom in the circular cavity 201 is arranged at the upper end of the ejector rod 501, a roller 504 capable of moving on the convex slope 502 is arranged at the lower end of the ejector rod 501, the convex slope 502 is arranged below a turntable workbench 2 in a third working area 204, the convex slope 502 comprises an upper slope surface 505, a middle slope top 506 and a lower slope surface 507, the tea cake sweeping mechanism is arranged above the turntable workbench 2 in the third working area 204, the tea cake sweeping mechanism comprises a broom 508 for pushing the tea cakes out of the table surface of the turntable workbench 2, broom 508 is connected and is fixed in the bottom of pendulum rod 509, and pendulum rod 509 is hollow structure, and pendulum rod 509 upper portion is equipped with movable rod 510, and movable rod 510 and the cooperation sliding connection of pendulum rod 509 hole, and carousel 511 are connected to movable rod 510 upper end, and carousel 511 connects third motor 512, and third motor 512 fixed connection crossbeam board 104, the lower extreme of second cradling piece 513 is connected in the rotation of pendulum rod 509 upper portion lateral wall, and second cradling piece 513 upper end fixed connection crossbeam board 104, carousel workstation 2 top in fourth work area 205 sets up cleaning device 6, and cleaning device 6 includes an air nozzle 601, and the external air supply of air nozzle 601, air nozzle 601 upper end fixed connection crossbeam board 104, air nozzle 601 lower extreme are equipped with air nozzle 602, and air nozzle 602 spout is equipped with pneumatic valve 603 towards circular die cavity 201 position on the air nozzle 602.

The working principle is as follows: when organic tea needs to be flattened and molded, the second motor 309 is started to drive the rotating shaft 308 to rotate, the rotating shaft 308 drives the scattering turntable 305 to rotate, then the feeding valve 304 is opened, tea in the charging barrel 301 is uniformly scattered into the circular cavity 201 in the first working area 202 through the discharging hole 306 on the scattering turntable 305, the feeding valve 304 is closed after the feeding is finished, the first motor 102 is started to drive the turntable worktable 2 to rotate 90 degrees clockwise, the circular cavity 201 in the first working area 202 is transferred into the second working area 203, the hydraulic cylinder 401 is started, the molding male die 402 is controlled to press the tea in the circular cavity 201 into tea cakes, then the turntable worktable 2 transfers the tea cakes to the third working area 204, in the process of rotating to the third working area 204, the roller 504 enters the upper slope surface 505 of the convex slope 502, the roller 504 drives the ejector rod 501 to move upwards, and when the roller 504 reaches the top slope 506, the tea cake is ejected out of the circular cavity 201 by the circular top plate 503 at the top end of the ejector rod 501, then the third motor 512 is started to drive the rotary disc 511 to rotate for a circle, the rotary disc 511 drives the swing rod 509 to swing once through the movable rod 510, the broom 508 at the bottom of the swing rod 509 sweeps the tea cake out of the table top of the rotary disc worktable 2, and finally, the turntable workbench 2 rotates the circular cavity 201 to the fourth working area 205, the roller 504 enters the downhill surface 507 of the convex slope 502, the ejector rod 501 and the circular top plate 503 are reset, the air valve 603 is opened, the air nozzle 602 on the air injection pipe 601 injects air towards the circular cavity 201 to remove tea leaf residues, so the circulation is reciprocal, four circular die cavities 201 carry out tealeaves material loading, press forming, tea biscuit removal and die cavity cleaning four steps respectively simultaneously, carry out the shaping to tealeaves fast, degree of automation is high, has to flatten that the shaping is fast, the shaping is effectual and easy operation's advantage.

While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.

Claims (8)

1. The utility model provides an organic tea processing is with flattening forming device fast, includes frame (1), carousel workstation (2), loading attachment (3), extrusion device (4), gets cake device (5) and cleaning device (6), characterized by: the machine frame (1) comprises a base (101), a first motor (102) is arranged on the base (101), the first motor (102) is connected with a turntable workbench (2), the left side and the right side of the base (101) are respectively provided with an upright post (103), a cross beam plate (104) is erected between the tops of the two upright posts (103), four circular cavities (201) are uniformly distributed on the circumference of the turntable workbench (2) and divided into four working areas, the four working areas are marked as a first working area (202), a second working area (203), a third working area (204) and a fourth working area (205) in the clockwise direction, a feeding device (3) is arranged above the turntable workbench (2) in the first working area (202), the feeding device (3) comprises a charging barrel (301) and a hopper (302), the charging barrel (301) is fixed on the lower side of the cross beam plate (104), a feeding hole (303) is formed in the cross beam plate (104), the feeding device is characterized in that a hopper (302) is arranged above a feeding port (303), a feeding valve (304) is arranged at the bottom of the hopper (302), a material scattering turntable (305) is arranged at the bottom of the charging barrel (301), an eccentric discharging port (306) is arranged on the material scattering turntable (305), the discharging port (306) is positioned above a circular cavity (201), a discharging valve (307) is arranged on the discharging port (306), a vertical rotating shaft (308) is connected with the center of the upper surface of the material scattering turntable (305), the rotating shaft (308) is connected with a second motor (309), the side wall of the second motor (309) is connected with three transverse first support rods (310), the first support rods (310) are fixedly connected with the inner wall of the charging barrel (301), an extrusion forming device (4) is arranged above a turntable workbench (2) in a second working area (203), the main body of the extrusion forming device (4) is a vertical hydraulic cylinder (401, the top of a hydraulic cylinder (401) is fixed on a cross beam plate (104), the bottom of the hydraulic cylinder (401) is fixed with a round forming male die (402), the cake taking device (5) consists of a tea cake ejection mechanism and a tea cake sweeping mechanism, the tea cake ejection mechanism comprises four vertically arranged ejector rods (501) and a convex slope (502) for controlling the lifting state of the ejector rods (501), the four ejector rods (501) are respectively arranged in ejector rod holes (206) at the centers of the bottoms of circular cavities (201) in four working areas, the ejector rods (501) are in matched sliding connection with the ejector rod holes (206), the upper end of the ejector rod (501) is provided with a round top plate (503) positioned at the inner bottom of the circular cavity (201), the lower end of the ejector rod (501) is provided with a roller (504) capable of moving on the convex slope (502), the convex slope (502) is arranged below a turntable working table (2) in a third working area (204), the convex slope (502) consists of an upper slope surface (505), a middle slope top (506) and a lower slope surface (507), a tea cake sweeping mechanism is arranged above the turntable workbench (2) in the third working area (204), the tea cake sweeping mechanism comprises a broom (508) used for pushing tea cakes out of the table surface of the turntable workbench (2), the broom (508) is connected and fixed at the bottom end of a swing rod (509), the swing rod (509) is of a hollow structure, a movable rod (510) is arranged at the upper part of the swing rod (509), the movable rod (510) is in fit sliding connection with an inner hole of the swing rod (509), the upper end of the movable rod (510) is connected with a turntable (511), the turntable (511) is connected with a third motor (512), the third motor (512) is fixedly connected with a cross beam plate (104), the side wall at the upper part of the swing rod (509) is rotatably connected with the lower end of a second support rod (513), the upper end of the second support rod (513) is fixedly, carousel workstation (2) top in fourth work area (205) sets up cleaning device (6), and cleaning device (6) include an air-jet pipe (601), and the external air supply of air-jet pipe (601), air-jet pipe (601) upper end fixed connection crossbeam board (104), and air-jet pipe (601) lower extreme is equipped with air nozzle (602), and air nozzle (602) spout is equipped with pneumatic valve (603) towards circular die cavity (201) position on air nozzle (602).

2. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: the gas injection pipe (601) is of a universal hose structure.

3. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: the outer side wall of the circular top plate (503) is matched with the inner wall of the circular cavity (201).

4. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: the beam plate (104) is circular in shape.

5. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: the convex slope (502) is fixed on the supporting plate (105), the supporting plate (105) is in a quarter-circle shape, and the supporting plate (105) is fixed on the base (101).

6. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: the second support bar (513) is L-shaped.

7. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: and a cushion block (106) used for supporting the turntable workbench (2) is arranged on the inner side wall of the upright post (103).

8. The rapid press-flattening forming device for organic tea processing according to claim 1, characterized in that: a reinforcing rod (107) is connected between the hydraulic cylinder (401) and the upright post (103).

Images