CN209968805U

CN209968805U - Assembling machine for magnet assembly

Info

Publication number: CN209968805U
Application number: CN201920592017.9U
Authority: CN
Inventors: 江文明; 冉龙腾; 魏义祥
Original assignee: Shanghai Quanyuan Electromechanical Co Ltd
Current assignee: Shanghai Quanyuan Electromechanical Co Ltd
Priority date: 2019-04-26
Filing date: 2019-04-26
Publication date: 2020-01-21
Anticipated expiration: 2029-04-26

Abstract

The utility model relates to an kludge of magnetite subassembly, comprises a workbench, it glues region, dress magnetite region and second point and glues region to be equipped with feeding region, first point on the workstation. The regional support and shell of will assembling well conveys to first point and glues the region in the feeding, glues the region at first point and beats and glue, then conveys to adorn the magnetite region and install the magnetite, conveys at last to the second point and glues the region and glue the back of gluing, and the equipment of magnetite subassembly is accomplished, the utility model discloses a man-machine integration produces, has both practiced thrift the labour, has reduced the time greatly again, but also has improved the product percent of pass greatly.

Description

Assembling machine for magnet assembly

Technical Field

The utility model relates to a magnetite subassembly, in particular to kludge of magnetite subassembly.

Background

The magnet assembly comprises a shell, a support, spring leaves and magnets, and in the prior art, the shell, the support, the spring leaves and the magnets are assembled manually, so that the manual assembly mode is time-consuming, labor-wasting and low in qualified rate.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an kludge of magnetite subassembly, the part replaces manual operation to solve not only time-consuming, but also extravagant labour and the low technical problem of qualification rate that causes because of pure manual operation.

In order to solve the problem, the utility model provides an kludge of magnetite subassembly, comprises a workbench, it is regional to be equipped with feeding region, first point on the workstation and glue region, adorn the magnetite region and the second point is glued regionally:

the feeding area comprises a shell vibration disc, a support vibration disc, a shell discharging pipe, a support discharging pipe, a first air cylinder and a second air cylinder, the shell vibration disc, the support vibration disc, the shell discharging pipe, the support vibration disc, the first air cylinder and the second air cylinder are mounted on the workbench, the shell discharging pipe is communicated with the shell vibration disc, the support discharging pipe is communicated with the support vibration disc, when the feeding area works, a shell is placed in the shell vibration disc, the support is placed in the support vibration disc, the shell is discharged from the shell discharging pipe through the shell vibration disc, the support is discharged from the support discharging pipe through the support vibration disc, the support is pressed into the shell through the first air cylinder, and the shell provided with the support is pushed into the first glue dispensing area through the second air cylinder;

the first dispensing area comprises a first dispensing machine, a first servo motor, a first dispensing jig and a first stepping motor, wherein the first dispensing machine, the first servo motor, the first dispensing jig and the first stepping motor are arranged on the workbench in a rotating mode; the first dispensing needle head is arranged on the first dispensing machine in a sliding mode through a first servo motor, the shell provided with the support is pushed onto the first dispensing jig through the second air cylinder, the first servo motor drives the first dispensing needle head to dispense glue on the shell provided with the support, and after dispensing is finished, a product is placed on the conveying belt to be conveyed to the magnet-mounting area;

the magnet containing area comprises at least one guide rail, a third air cylinder and a fourth air cylinder which are installed on the workbench, a product containing a reed is conveyed to the lower portion of the third air cylinder, the guide rail is located on the outer side of the product containing the reed, magnets are placed on the guide rail, magnet suction rings are arranged on the periphery of the output end of the third air cylinder, a magnet channel through which the magnets can pass is reserved between each magnet suction ring and each guide rail, at least one insert piece for inserting the magnets from the magnet channels is arranged in the axial direction of the output end of the third air cylinder, the third air cylinder is in an upper limiting position during initialization, and one end of each magnet is adsorbed on the magnet suction ring by means of magnetic force; when the third cylinder moves downwards, the magnet is inserted into the shell along the magnet channel by the inserting piece; the third cylinder continues to move downwards until the third cylinder is positioned at a lower limit position, and the magnet is inserted into the shell at the moment; then, the third cylinder moves upwards to return to the initial position, and the product with the magnets is conveyed to the second glue dispensing area through the fourth cylinder;

the second dispensing area comprises a second dispenser, a second dispensing jig, a second stepping motor, a second servo motor and a fifth air cylinder, wherein the second dispenser, the second dispensing jig, the second stepping motor and the fifth air cylinder are arranged on the workbench in a rotating mode; the second glue dispensing needle head is arranged on the second glue dispenser in a sliding mode through the second servo motor, a product with a magnet is arranged on the second glue dispenser through the fifth air cylinder and pushed to the second glue dispensing jig, and the second servo motor drives the second glue dispensing needle head to perform glue dispensing on the product with the magnet.

The preferred, the feeding region is still including installing first installation tool and sixth cylinder on the workstation, first installation tool corresponds the export that material pipe and support were arranged to the shell is arranged, and the shell passes through material pipe is arranged to the shell is arranged to be arranged to on the first installation tool, the support passes through material pipe is arranged to the support is arranged to be arranged to on the first installation tool, the sixth cylinder promotes the support makes it be located the shell, first cylinder promotes the support makes it insert in the shell, the second cylinder will be adorned the shell of support and pushes into first point is glued regionally.

Preferably, a transmission belt is further arranged between the feeding area and the first dispensing area, the transmission belt corresponds to the second cylinder and the first dispensing jig, the second cylinder pushes the shell provided with the support onto the transmission belt, and the shell provided with the support is conveyed onto the first dispensing jig through the transmission belt.

Preferably, the reed is manually loaded into the housing with the bracket on the transmission belt, and then the housing with the reed is placed on the transmission belt.

Preferably, the second cylinder and the sixth cylinder are both horizontally arranged on the side surface of the mounting jig, and the first cylinder is vertically arranged above the mounting jig.

Preferably, the magnet mounting area further comprises a second mounting jig mounted on the workbench, the second mounting jig is located below the third cylinder, and the conveyor belt conveys the product with the reed to the second mounting jig.

Preferably, the magnet mounting area comprises a plurality of guide rails which are uniformly distributed around the second mounting jig;

a magnet channel through which a magnet can pass is arranged between each guide rail and the magnet suction ring; and correspondingly, the magnet inserting device is positioned above each magnet channel, and a plurality of inserting pieces for inserting the magnets from the corresponding magnet channels are arranged in the axial direction of the output end of the third air cylinder.

Preferably, the magnet attraction ring is a ring with a magnetic material.

Preferably, the width of the magnet channel is larger than the thickness of one magnet and smaller than the thickness of two magnets.

Compared with the prior art, the utility model discloses there are following technological effect:

the utility model provides an kludge of magnetite subassembly, comprises a workbench, it is regional to be equipped with feeding region, first point and glues region, dress magnetite region and second point on the workstation, assembles support and shell in feeding region and conveys to first point and glue the region, glues the region at first point and beat and glue and install the reed, then convey to dress magnetite region and install the magnetite, convey to second point at last and glue the region and glue, magnetite subassembly equipment completion, the utility model discloses a man-machine integration produces, both practices thrift the labour, has reduced the time greatly again, and has still improved the product percent of pass greatly.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts. In the drawings:

FIG. 1 is a plan view of an assembling machine for magnet assemblies according to the present invention;

FIG. 2 is a schematic view showing a structure of a feeding region in an assembling machine for magnet assemblies according to the present invention;

FIG. 3 is a schematic view of a first dispensing region of an assembling machine for magnet assemblies according to the present invention;

FIGS. 4 and 5 are schematic views of a magnet mounting region in an assembling machine for a magnet assembly according to the present invention;

fig. 6 is a perspective view of the magnet assembly assembling machine according to the present invention.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 6, and this embodiment is implemented on the premise of the technical solution of the present invention, and a detailed embodiment and a specific operation process are given, but the present invention is not limited to the following embodiments, and those skilled in the art can modify and color the assembly machine without changing the spirit and content of the present invention.

The magnetite subassembly includes shell, support, reed and magnetite, the utility model aims at assembling above-mentioned shell, support, reed and magnetite, please refer to fig. 1 to 6, the utility model provides an kludge of magnetite subassembly, including workstation 100, be equipped with feeding region 1 on the workstation 100, first glue region 2, adorn regional 3 of magnetite and second glue region 4:

referring to fig. 2, the feeding area 1 includes a shell vibration tray 11, a support vibration tray 12, a shell discharge pipe 13, a support discharge pipe 14, a first cylinder 15 and a second cylinder which are fixedly installed on the worktable 100, the shell discharge pipe 13 is communicated with the shell vibration tray 11, the support discharge pipe 14 is communicated with the support vibration tray 12, when the worktable is in operation, the shell is placed in the shell vibration tray 11, the support is placed in the support vibration tray 12, the shell vibration tray 11 discharges the shell from the shell discharge pipe 13 by means of vibration, the support vibration tray 12 discharges the support from the support discharge pipe 14 by means of vibration, the first cylinder 15 presses the support into the shell, and the shell with the support is pushed into the first dispensing area 2 by the second cylinder.

In this embodiment, the feeding area 1 further includes a first mounting fixture 18 and a sixth cylinder 16 fixedly mounted on the working table 100, the first mounting fixture 18 corresponds to the outlets of the casing discharging pipe 13 and the support discharging pipe 14, the casing is discharged onto the first mounting fixture 18 through the casing discharging pipe 13, the support is discharged onto the first mounting fixture 18 through the support discharging pipe 14, the sixth cylinder 16 pushes the support to be located in the casing, the first cylinder 15 pushes the support to be inserted into the casing, and the second cylinder pushes the casing with the support mounted into the first dispensing area 2.

In this embodiment, the second cylinder and the sixth cylinder 16 are both horizontally installed on the side of the installation jig, the first cylinder 15 is vertically installed above the installation jig, further, the first cylinder 15 is located on the side of the shell discharge pipe 13, when the shell is discharged onto the installation jig, the first cylinder 15 is located above the shell, the bracket is located on the side of the shell, the bracket is pushed by the sixth cylinder 16 to be located in the shell, and then the bracket is pushed by the first cylinder 15 to be pressed into the shell. In order to prevent the first cylinder 15 from escaping from the housing during the pressing process, the first mounting fixture 18 is correspondingly provided with a limiting portion, which is a mature prior art for limiting the clamping of the fixture to the workpiece, and the details of the fixture are not repeated herein.

In this embodiment, because the output stroke of the second cylinder is limited, the housing with the bracket mounted thereon can be pushed into the first dispensing area 2 through the transmission belt 17, that is, the housing with the bracket mounted thereon is pushed onto the transmission belt 17 through the second cylinder, and then is sent to the first dispensing area 2 through the transmission belt 17. Specifically, the transmission belt 17 corresponds to the second cylinder and the first glue dispensing jig 23, the second cylinder pushes the housing with the bracket mounted on the transmission belt 17, and the housing with the bracket mounted on the transmission belt 17 is transmitted to the first glue dispensing jig 23.

In this embodiment, the reed is manually loaded into the housing with the bracket on the transmission belt 17, and then the housing with the reed is placed on the transmission belt 17, so as to transfer the housing with the reed to the first gluing jig 23.

Referring to fig. 3, the first dispensing area 2 includes a first dispensing machine 25, a first dispensing fixture 23 and a first stepping motor, which are mounted on the workbench 100, the first dispensing fixture 23 is located below a first dispensing needle 24 of the first dispensing machine 25, and the first dispensing fixture 23 is rotatably disposed on the workbench 100 through the first stepping motor; first dispensing needle head 24 slides through first servo motor and sets up on the slide of first gluing machine 25, the shell of the good support of dress passes through the second cylinder is pushed to on the first gluing tool 23, first servo motor drives first dispensing needle head 24 carries out the point to the shell of the good support of dress and glues, and the point is put after accomplishing, puts the product on the conveyer belt in order to convey to the regional 3 of dress magnetite. The utility model discloses a PLC control system realizes the gluey appearance of various shapes of 25 points of first point gum machine through the first step motor of PLC control system control and first servo motor, puts the product on the conveyer belt and goes to adorn magnetite region 3 after having glued in some.

In this embodiment, the shell with the bracket is pushed into the first dispensing area 2 by the second air cylinder, but the second air cylinder may not accurately send the shell to the required position at one time, so that two adjusting air cylinders arranged vertically at intervals, namely the first adjusting air cylinder 21 and the second adjusting air cylinder 22, are further arranged in the first dispensing area 2, and the shell is sent to the required position by the adjustment of the first adjusting air cylinder 21 and the second adjusting air cylinder 22. The utility model discloses in, be equipped with transport mechanism between first dispensing region 2 and the dress magnetite region 3, the conveyer belt is transport mechanism's component, because transport mechanism is ripe technique, the utility model discloses do not do the perusal to its structure and theory of operation again.

Referring to fig. 4 and 5, the magnet-mounting area 3 includes at least one guide rail 22, a third cylinder 24 and a fourth cylinder 23 fixedly mounted on the workbench 100, a product with a reed is conveyed below the third cylinder 24, the guide rail 22 is located outside the product with the reed, a magnet is placed on the guide rail 22, a magnet suction ring is arranged on the circumference of the output end of the third cylinder 24, a magnet channel for the magnet to pass through is reserved between the magnet suction ring and each guide rail 22, at least one insert 25 for inserting the magnet from the magnet channel is arranged on the axial direction of the output end of the third cylinder 24, the third cylinder 24 is at an upper limit position initially, and one end of the magnet is attracted to the magnet suction ring by magnetic force; when the third cylinder 24 receives a signal of downward movement, the third cylinder 24 moves downward, and the insert piece 25 inserts the magnet into the shell along the magnet channel; when the third cylinder 24 continues to move downwards until the magnets reach the required position, and the third cylinder 24 is at the lower limit position, the magnets are inserted into the shell; then, the third cylinder 24 receives the rising signal, the third cylinder 24 moves upward, the magnet insert 25 completely exits the magnet channel, the output end of the third cylinder 24 returns to the initial position, and the product with the magnet is sent to the second dispensing area 4 through the fourth cylinder 23.

The utility model discloses do not do the restriction including several magnetite to in the magnet subassembly, can be one, but a plurality of, can select as required. In this embodiment, four magnets are taken as an example, the magnet mounting area 3 further includes a second mounting fixture fixedly mounted on the workbench 100, the second mounting fixture is located below the third cylinder 24, and the conveyor belt conveys the product with the reed to the second mounting fixture.

The magnet mounting area 3 comprises four guide rails 22 which are uniformly distributed around the second mounting jig; a magnet passage through which a magnet can pass is arranged between each of the four guide rails 22 and the magnet suction ring, and the magnet passage can only be used for passing one magnet, namely the width of the magnet passage is larger than the thickness of one magnet and smaller than the thickness of two magnets, and the height of the magnet passage is slightly higher than that of the magnet; correspondingly, the magnet inserting pieces 25 are arranged above the magnet channels, and four magnet inserting pieces are arranged in the axial direction of the output end of the third air cylinder 24 and used for inserting the magnets from the corresponding magnet channels.

The magnet attraction ring is a ring made of magnetic material, and an iron ring is preferred in the embodiment.

In this embodiment, the magnets may be manually placed on the guide rail 22. After the magnets of one group are installed (the magnets are inserted into the shell), the next group of magnets can be added, and the process is repeated.

When the product with the reed is conveyed to the magnet containing area 3 by the conveyor belt, the area can provide a position signal for the PLC through a sensor, then the movement required by the third cylinder 24 at the station is realized by controlling the rising and falling of the third cylinder 24 through a series of programs of the PLC, the upper limit and the lower limit of the movement of the third cylinder 24 are both mechanical and electrical limits, the electrical limits are also used for starting signals of the next program, and the product with the magnet is pushed to the second glue dispensing area 4 through the fourth cylinder 23 after the magnet is pressed into the shell to be glued.

This region has realized the automation of dress magnetite, and four magnetites add into together, are favorable to the highly keeping unanimous of four magnetite installations, and the position also has very big control to it about simultaneously, has very big promotion to the uniformity of product, has also saved a large amount of time.

The second dispensing area 4 comprises a second dispensing machine 42, a second dispensing jig, a second stepping motor and a fifth cylinder, which are mounted on the workbench 100, the second dispensing jig is located below a second dispensing needle of the second dispensing machine 42, and the second dispensing jig is rotatably arranged on the workbench 100 through the second stepping motor; the second glue dispensing needle head is arranged on a slide rail of the second glue dispenser 42 in a sliding mode through a second servo motor, a product with a magnet is pushed to the second glue dispensing jig through the fifth air cylinder, and the second servo motor drives the second glue dispensing needle head to dispense the product with the magnet. In this embodiment, the two motors (the second stepping motor and the second servo motor) are controlled by a program in the PLC to realize that the second dispenser 42 dispenses the glue samples of various shapes; the product of the last process completion that adorns the magnetite is pushed to this regional second point through fourth cylinder 23 and is glued in the tool, and the product can not rock in it, realizes required point through two motors and glues the function, and this regional point is glued the back magnetite subassembly and is assembled and accomplish, treats that glue has dried and finished the product.

The utility model discloses in, regional 2 and the second point of gluing are glued regional 4 structure similarly for first point, and the theory of operation is the same, and the type of only gluing is different with the proof, consequently, no longer adds the second in the drawing and glues regional 4 enlargements.

The utility model discloses in, control the work of gluing the process through servo motor and step motor, have very big help to controlling its stroke and motion action, the precision also has very big improvement, and these two kinds of motors all rely on the pulse to realize the motion, so its stability is also fine. Because the point is glued tool and is all 90 degrees at every turn, and the motion stroke is not very big, just can be enough to satisfy rotatory and stable requirement with step motor, and the point moves about of syringe needle and realizes that its precision of marking off requires very high, must guarantee moreover that the position at every turn all will guarantee unanimously, so adopt servo motor.

The disclosure above is only one specific embodiment of the present application, but the present application is not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present application.

Claims

1. The utility model provides an kludge of magnetite subassembly, its characterized in that, includes the workstation, it glues regional, the dress magnetite region and the regional second point of gluing to be equipped with feeding region, first point on the workstation:

the second dispensing area comprises a second dispenser, a second dispensing jig, a second stepping motor, a second servo motor and a fifth air cylinder, wherein the second dispenser, the second dispensing jig, the second stepping motor and the fifth air cylinder are arranged on the workbench in a rotating mode; the second glue dispensing needle head is arranged on the second glue dispenser in a sliding mode through a second servo motor, a product with a magnet is pushed to the second glue dispensing jig through a fifth cylinder, and the second servo motor drives the second glue dispensing needle head to dispense the product with the magnet.

2. A magnet assembly machine as defined in claim 1, wherein said feeding area further includes a first mounting jig and a sixth cylinder mounted on said table, said first mounting jig corresponding to outlets of said housing discharge pipe and said support discharge pipe, said housing being discharged to said first mounting jig through said housing discharge pipe, said support being discharged to said first mounting jig through said support discharge pipe, said sixth cylinder pushing said support to be positioned in said housing, said first cylinder pushing said support to be inserted into said housing, said second cylinder pushing said housing with said support mounted thereto into said first dispensing area.

3. The magnet assembly assembling machine according to claim 1 or 2, wherein a transmission belt is further disposed between the feeding region and the first dispensing region, the transmission belt corresponds to the second air cylinder and the first dispensing jig, the second air cylinder pushes the shell with the bracket mounted thereon onto the transmission belt, and the shell with the bracket mounted thereon is conveyed to the first dispensing jig through the transmission belt.

4. A magnet assembly assembling machine according to claim 3, wherein a spring is manually loaded into a housing having a holder, and then the housing having the spring is placed on the belt.

5. The magnet assembly assembling machine according to claim 2, wherein the second cylinder and the sixth cylinder are both horizontally mounted on the side surfaces of the mounting jig, and the first cylinder is vertically mounted above the mounting jig.

6. The magnet assembly assembling machine according to claim 1, wherein the magnet mounting region further includes a second mounting jig mounted on the table, the second mounting jig being located below the third cylinder, and the conveyor belt conveys the reed-mounted product to the second mounting jig.

7. The magnet assembly assembling machine according to claim 6, wherein the magnet mounting region includes a plurality of guide rails evenly distributed around the second mounting jig;

8. The magnet assembly assembling machine according to claim 1, wherein the magnet attracting ring is a ring with a magnetic material.

9. The magnet assembly assembling machine according to claim 1, wherein a width of the magnet passage is larger than a thickness of one magnet and smaller than a thickness of two magnets.