CN202495432U - Transistor automatic magnetic ring assembly machine - Google Patents
Transistor automatic magnetic ring assembly machine Download PDFInfo
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- CN202495432U CN202495432U CN2012201017932U CN201220101793U CN202495432U CN 202495432 U CN202495432 U CN 202495432U CN 2012201017932 U CN2012201017932 U CN 2012201017932U CN 201220101793 U CN201220101793 U CN 201220101793U CN 202495432 U CN202495432 U CN 202495432U
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- 239000000463 material Substances 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 239000003292 glue Substances 0.000 claims abstract description 26
- 238000000465 moulding Methods 0.000 claims description 68
- 238000003860 storage Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及电子元件组装设备领域技术,尤其是指一种晶体管自动套磁环组装机。 The utility model relates to the technology in the field of electronic component assembly equipment, in particular to a transistor automatic magnetic ring assembly machine.
背景技术 Background technique
随着工业自动化的不断发展和进步,在电子产品生产过程中,对电子元件加工的生产效率和质量要求都越来越高。目前,晶体管在插装于电路板之前,均需要先在晶体管的引脚上套上磁环,并使用胶水将磁环固定于晶体管的引脚上。 With the continuous development and progress of industrial automation, in the production process of electronic products, the production efficiency and quality requirements of electronic component processing are getting higher and higher. At present, before the transistor is inserted into the circuit board, it is necessary to put a magnetic ring on the pin of the transistor, and use glue to fix the magnetic ring on the pin of the transistor.
然而,目前普遍采用人工作业的方式将磁环套入晶体管的引脚上,由于晶体管的引脚间距较小,而且磁环也很小,所以采用人工操作这一方式会出现组装位置误差大、效率低等问题;虽然,针对此问题出现有专用于套磁环的半自动机器设备,在一定程度上可提高生产效率,然而,晶体管在组装时,不能够很好地定位,导致容易发生偏移,无法将磁环套入正确的引脚上,从而导致组装后产品的质量欠佳,给生产企业带来困扰。 However, at present, manual work is generally used to put the magnetic ring on the pins of the transistor. Since the pin spacing of the transistor is small, and the magnetic ring is also small, manual operation will cause a large error in the assembly position. , low efficiency and other issues; although, in response to this problem, there are semi-automatic machinery and equipment dedicated to the magnetic ring, which can improve production efficiency to a certain extent. However, the transistor cannot be positioned well during assembly, resulting in bias If it is shifted, the magnetic ring cannot be placed on the correct pin, resulting in poor quality of the assembled product, which brings troubles to the manufacturer.
实用新型内容 Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种晶体管自动套磁环组装机,其能有效解决目前采用人工作业或半自动机器套磁环作业效率低、质量差的问题。 In view of this, the utility model aims at the shortcomings of the existing technology, and its main purpose is to provide a transistor automatic magnetic ring assembly machine, which can effectively solve the problem of low efficiency and poor quality of the current manual or semi-automatic machine magnetic ring assembly. bad question.
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种晶体管自动套磁环组装机,包括有机架以及设置于机架上的晶体管震动盘送料装置、磁环震动盘送料装置、直线移动机构、套磁环装置和点胶装置;该直线移动机构包括有固定板、活动板及用于输送晶体管的活动料道,该活动料道的输入端通过固定料道与晶体管震动盘送料装置的输出端连通,活动料道可垂直固定料道之输料方向来回活动地设置,针对该活动料道设置有第一驱动机构;该固定板和活动板位于活动料道的上方并沿活动料道的输料方向延伸,该固定板上间隔设置有若干个用于定位晶体管的第一定位槽,该活动板上间隔设置有若干个与该第一定位槽配合正对的第二定位槽,且活动板可沿活动料道之送料方向来回活动地设置,针对该活动板设置有第二驱动机构;该套磁环装置和点胶装置沿活动料道依次设置,前述磁环震动盘送料装置的输出口与套磁环装置的进料口连通。 A transistor automatic magnetic ring assembly machine, including a frame and a transistor vibrating plate feeding device, a magnetic ring vibrating plate feeding device, a linear movement mechanism, a magnetic ring set device and a glue dispensing device arranged on the frame; the linear movement The mechanism includes a fixed plate, a movable plate and a movable material channel for conveying transistors. The input end of the movable material channel is connected with the output end of the transistor vibrating plate feeding device through the fixed material channel, and the movable material channel can vertically fix the material channel. The material direction is set up and down, and a first driving mechanism is provided for the movable material channel; the fixed plate and the movable plate are located above the movable material channel and extend along the feeding direction of the movable material channel, and several intervals are arranged on the fixed plate A first positioning slot for positioning the transistor, a number of second positioning slots matching the first positioning slots are arranged at intervals on the movable plate, and the movable plate can be moved back and forth along the feeding direction of the movable material channel A second drive mechanism is provided for the movable plate; the magnetic ring device and the dispensing device are sequentially arranged along the movable material channel, and the output port of the aforementioned magnetic ring vibrating disk feeding device communicates with the feeding port of the magnetic ring device.
作为一种优选方案,进一步包括有用于使晶体管成型的成型装置,该成型装置可调换地安装于活动料道的输入端处或者套磁环装置与点胶装置之间。 As a preferred solution, it further includes a molding device for molding the transistor, and the molding device is replaceably installed at the input end of the movable material channel or between the magnetic ring device and the glue dispensing device.
作为一种优选方案,所述成型装置包括有彼此正对的第一成型块和第二成型块,该第一成型块和第二成型块均可前后活动地设置于机架上,针对该第一成型块和第二成型块均设置有驱动缸体,当该驱动缸体使得第一成型块和第二成型块活动靠近合模时,晶体管的引脚夹于第一成型块和第二成型块之间而成型。 As a preferred solution, the molding device includes a first molding block and a second molding block facing each other, and both the first molding block and the second molding block can be movable back and forth on the frame, for the first molding block Both the first molding block and the second molding block are provided with a driving cylinder. When the driving cylinder makes the first molding block and the second molding block move close to the mold, the pins of the transistor are clamped between the first molding block and the second molding block. formed between the blocks.
作为一种优选方案,所述第一成型块和第二成型块均通过一连接块连接,该连接块上设置有竖向滑槽,该第一成型块的连接端和第二成型块的连接端均可上下活动地嵌于对应的竖向滑槽中,针对该第一成型块和第二成型块设置有调节机构,该调节机构包括有固定架、活动件和调节螺杆,该第一成型块和第二成型块均可前后活动地设置于该活动件上,该调节螺杆连接于活动件和固定架之间,并且,该活动件与固定架之间设置有导杆,该活动件沿该导杆上下活动。 As a preferred solution, the first forming block and the second forming block are connected through a connecting block, and a vertical slide groove is arranged on the connecting block, and the connecting end of the first forming block and the connecting end of the second forming block Both ends can be embedded in the corresponding vertical chute up and down. An adjustment mechanism is provided for the first molding block and the second molding block. The adjustment mechanism includes a fixed frame, a movable part and an adjusting screw. The first molding Both the block and the second molding block can be movably arranged on the movable part back and forth, the adjusting screw is connected between the movable part and the fixed frame, and a guide rod is arranged between the movable part and the fixed frame, and the movable part is arranged along the The guide rod moves up and down.
作为一种优选方案,所述套磁环装置可调换地安装于机架上,该套磁环装置包括有基座以及设置于该基座上的上磁环夹和下磁环夹;前述进料口设置于该基座上,该基座上还设置有出料口;该上磁环夹叠于下磁环夹上,该上磁环夹的前端以及下磁环夹的前端均可活动地伸出出料口外,针对该上磁环夹和下磁环夹设置有带动上磁环夹和下磁环夹前后活动的第三驱动机构。 As a preferred solution, the magnetic ring device is replaceably installed on the frame, and the magnetic ring device includes a base and an upper magnetic ring clamp and a lower magnetic ring clamp arranged on the base; The feed port is set on the base, and the base is also provided with a discharge port; the upper magnetic ring clamp is stacked on the lower magnetic ring clamp, and the front end of the upper magnetic ring clamp and the front end of the lower magnetic ring clamp can be moved Stretch out of the discharge port, for the upper magnetic ring clamp and the lower magnetic ring clamp is provided with a third driving mechanism that drives the upper magnetic ring clamp and the lower magnetic ring clamp to move back and forth.
作为一种优选方案,所述第三驱动机构包括有第一凸轮块、第二凸轮块以及带动该第一凸轮块和第二凸轮块上下活动的驱动缸体,该第一凸轮块和第二凸轮块分别对应抵推于上磁环夹和下磁环夹上,该上磁环夹与基座之间以及下磁环夹与基座之间设置有拉簧;以及,该上磁环夹和下磁环夹的前端竖向设置有用于引导磁环到位的磁环导向针,该磁环导向针的顶部设置压头,该第三驱动机构进一步包括有由驱动缸体带动上下移动的压块,该压块位于压头的正上方,当压块下压作用于压头上时,该磁环导向针下移穿入磁环中,该压头与上磁环夹之间设置有第一导柱,该压头沿第一导柱上下移动,以及第一导柱上设置有促使磁环导向针复位的复位弹簧。 As a preferred solution, the third drive mechanism includes a first cam block, a second cam block, and a drive cylinder that drives the first cam block and the second cam block to move up and down, and the first cam block and the second cam block move up and down. The cam blocks respectively push against the upper magnetic ring clamp and the lower magnetic ring clamp, and tension springs are arranged between the upper magnetic ring clamp and the base and between the lower magnetic ring clamp and the base; and, the upper magnetic ring clamp And the front end of the lower magnetic ring clamp is vertically provided with a magnetic ring guide pin for guiding the magnetic ring in place. The top of the magnetic ring guide pin is provided with a pressing head. The third driving mechanism further includes a pressing force driven by the driving cylinder to move up and down block, the pressing block is located directly above the indenter, when the pressing block is pressed down on the indenter, the magnetic ring guide needle moves down and penetrates into the magnetic ring, and the first magnetic ring clamp is provided between the indenter and the upper magnetic ring A guide post, the indenter moves up and down along the first guide post, and the first guide post is provided with a return spring for urging the magnetic ring guide needle to return.
作为一种优选方案,所述驱动缸体通过第二导柱架设于机架上,前述第一凸轮块、第二凸轮块和压块均设置于一导块上,该导块沿第二导柱上下活动。 As a preferred solution, the drive cylinder is erected on the frame through the second guide column, and the first cam block, the second cam block and the pressure block are all arranged on a guide block, and the guide block moves along the second guide block. The column moves up and down.
作为一种优选方案,所述点胶装置可调换地安装于机架上,该点胶装置包括有支架和至少两点胶头,该支架可上下活动地设置于机架上,该两点胶头分别可调角度地安装于支架上,针对该每一点胶头均设置带动点胶头沿其轴向来回活动的驱动缸体。 As a preferred solution, the glue dispensing device is replaceably installed on the frame, the glue dispensing device includes a bracket and at least two glue dispensing heads, the bracket can be arranged on the frame movable up and down, the two glue dispensing The heads are respectively installed on the support with adjustable angles, and a drive cylinder is provided for each dispensing head to drive the dispensing head to move back and forth along its axial direction.
作为一种优选方案,进一步包括有用于自动将套上磁环的晶体管整齐摆放到料架上的摆放装置。 As a preferred solution, it further includes a placement device for automatically placing the transistors covered with the magnetic ring neatly on the rack.
作为一种优选方案,所述摆放装置包括有主框架和移动平台,该主框架中设置有用于放置空料架的第一存放空间以及用于放置已经摆放满晶体管之料架的第二存放空间,该移动平台可来回活动于第一存放空间与第二存放空间之间地设置,并且,该移动平台上设置有带动料架上下活动的驱动缸体。 As a preferred solution, the placement device includes a main frame and a mobile platform, the main frame is provided with a first storage space for placing empty racks and a second storage space for placing racks full of transistors. In the storage space, the mobile platform can move back and forth between the first storage space and the second storage space, and the mobile platform is provided with a drive cylinder that drives the material rack to move up and down.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
一、通过利用直线移动机构输送晶体管,并配合利用套磁环装置和点胶装置将磁环套装固定于晶体管的引脚上,实现了自动套磁环功能,取代了传统之采用人工作业或半自动机器作业的方式,可有效提高作业效率,并且配合设置有第一定位槽和第二定位槽,该晶体管在套磁环及点胶的过程中均很好地定位住,不会发生偏移,避免出现组装位置误差,保证组装位置准确,从而可提升产品组装的质量。 1. By using the linear moving mechanism to transport the transistor, and using the magnetic ring device and the glue dispensing device to fix the magnetic ring set on the pins of the transistor, the automatic magnetic ring function is realized, replacing the traditional manual work or The semi-automatic machine operation method can effectively improve the operation efficiency, and it is equipped with the first positioning groove and the second positioning groove. The transistor is well positioned during the magnetic ring and dispensing process without deviation. , to avoid assembly position errors and ensure accurate assembly positions, thereby improving the quality of product assembly.
二、通过进一步设置有成型装置,利用成型装置的第一成型块和第二成型块可活动地设置,当第一成型块和第二成型块靠近合模时将晶体管的引脚夹住而使晶体管成型,结构简单,操作方便,进一步提高机器的自动化程度。 2. By further providing a molding device, the first molding block and the second molding block of the molding device are movably arranged, and when the first molding block and the second molding block are close to the mold clamping, the pins of the transistor are clamped so that The transistor is formed, the structure is simple, and the operation is convenient, which further improves the degree of automation of the machine.
三、通过于上磁环夹和下磁环夹的前端竖向设置有磁环导向针,配合利用压块下压时作业于磁环导向针上,使得该磁环导向针下移穿入磁环中,保证磁环快速组装到位,并提升套磁环的作业质量。 3. The front end of the upper magnetic ring clamp and the lower magnetic ring clamp is vertically provided with a magnetic ring guide pin, and when the pressure block is pressed down, it works on the magnetic ring guide pin, so that the magnetic ring guide pin moves down and penetrates the magnetic ring. In the ring, ensure that the magnetic ring is quickly assembled in place, and improve the working quality of the magnetic ring.
四、通过进一步设置有摆放装置,利用该摆放装置将套上磁环的晶体管自动摆放整齐,不再需要采用人工摆放,机械自动化程度更高,可实现无人自动化生产。 4. By further setting up a placement device, the transistors covered with magnetic rings can be automatically placed neatly by using the placement device, no need to use manual placement, the degree of mechanical automation is higher, and unmanned automatic production can be realized.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是本实用新型之较佳实施例的组装立体示图; Fig. 1 is the assembly perspective view of the preferred embodiment of the present utility model;
图2是本实用新型之较佳实施例中直线移动机构的放大示意图; Fig. 2 is the enlarged schematic diagram of the linear movement mechanism in the preferred embodiment of the present utility model;
图3是图2的第一状态示意图; Fig. 3 is a schematic diagram of the first state of Fig. 2;
图4是图2的第二状态示意图; Fig. 4 is a schematic diagram of the second state of Fig. 2;
图5是图2的第三状态示意图; Fig. 5 is a schematic diagram of the third state of Fig. 2;
图6是本实用新型之较佳实施例中成型装置的放大示意图; Fig. 6 is the enlarged schematic diagram of forming device in the preferred embodiment of the present utility model;
图7是本实用新型之较佳实施例中套磁环装置的放大示意图; Fig. 7 is the enlarged schematic view of the sleeve magnetic ring device in a preferred embodiment of the present invention;
图8是本实用新型之较佳实施例中套磁环装置的另一角度示意图; Fig. 8 is another perspective schematic view of the magnetic ring device in a preferred embodiment of the present invention;
图9是图8中另一状态示意图; Fig. 9 is a schematic diagram of another state in Fig. 8;
图10是本实用新型之较佳实施例中点胶装置的放大示意图; Fig. 10 is an enlarged schematic view of a dispensing device in a preferred embodiment of the present invention;
图11是本实用新型之较佳实施例中摆放装置的放大示意图。 Fig. 11 is an enlarged schematic view of the placing device in a preferred embodiment of the present invention.
附图标识说明: Explanation of the accompanying drawings:
10、机架 101、晶体管
10.
102、磁环 103、固定料道
102.
20、晶体管震动盘送料装置 30、磁环震动盘送料装置 20. Transistor vibration plate feeding device 30. Magnetic ring vibration plate feeding device
40、直线移动机构 41、固定板
40. Linear moving
42、活动板 43、活动料道
42.
44、第一驱动机构 45、第二驱动机构
44. The
401、第一定位槽 402、第二定位槽
401. The
50、套磁环装置 51、基座
50. Set of
52、上磁环夹 521、第一转轮
52. Upper
53、下磁环夹 531、第二转轮
53. Lower
54、第三驱动机构 541、第一凸轮块
54. The
542、第二凸轮块 543、驱动缸体
542.
544、压块 545、导块
544.
55、磁环导向针 551、压头
55. Magnetic
56、第一导柱 501、进料口
56. The
502、出料口 503、第二导柱
502.
60、点胶装置 61、支架 60. Dispensing device 61. Bracket
62、点胶头 63、驱动缸体
62.
70、成型装置 71、第一成型块
70. Forming
72、第二成型块 73、驱动缸体
72. The
74、连接块 741、竖向滑槽
74.
75、调节机构 751、固定架
75.
752、活动件 753、调节螺杆
752. Moving
754、导杆 80、摆放装置
754.
81、主框架 82、移动平台
81.
83、驱动缸体 801、第一存放空间
83. Drive
802、第二存放空间 90、料架
802.
91、料槽 91. Feed trough
具体实施方式 Detailed ways
请参照图1至图11所示,其显示出了本实用新型之较佳实施例的具体结构,包括有机架10以及设置于机架10上的晶体管震动盘送料装置20、磁环震动盘送料装置30、直线移动机构40、套磁环装置50和点胶装置60。
Please refer to Fig. 1 to Fig. 11, which shows the specific structure of a preferred embodiment of the present invention, including a frame 10 and a transistor vibrating plate feeding device 20 and a magnetic ring vibrating plate arranged on the frame 10. Feeding device 30 , linear moving
其中,该晶体管震动盘送料装置20用于将晶体管101按序自动输出上料,该磁环震动盘送料装置30用于将磁环102按序自动输出上料,该晶体管震动盘送料装置20和磁环震动盘送料装置30的工作原理均为现有成熟技术,在此对晶体管震动盘送料装置20和磁环震动盘送料装置30的工作原理不作详细叙述。
Wherein, the transistor vibrating disk feeding device 20 is used to automatically output and load the
该直线移动机构40用于输送晶体管101,如图2至图5所示,该直线移动机构40包括有固定板41、活动板42及用于输送晶体管101的活动料道43;该活动料道43的输入端通过固定料道103与晶体管震动盘送料装置20的输出端连通,活动料道43可垂直固定料道103之输料方向来回活动地设置,针对该活动料道43设置有第一驱动机构44,该第一驱动机构44为气压式驱动缸体,但不局限于气压式驱动缸体,亦可为其他各种形式的驱动机构,由该第一驱动机构44作用可带动活动料道43垂直固定料道103之输料方向来回地活动;该固定板41和活动板42位于活动料道43的上方并沿活动料道43的输料方向延伸,该固定板41上间隔设置有若干个用于定位晶体管101的第一定位槽401,该活动板42上间隔设置有若干个与该第一定位槽401配合正对的第二定位槽402,且活动板42可沿活动料道43之送料方向来回活动地设置,针对该活动板42设置有第二驱动机构45,该第二驱动机构45亦为气压式驱动缸体,但不局限于气压式驱动缸体,亦可为其他各种形式的驱动机构。
The linear moving
该套磁环装置50和点胶装置60沿活动料道43依次设置,该套磁环装置50和点胶装置60均可调换地安装于机架10上,可根据用户的实际需要调节该套磁环装置50和点胶装置60的安装位置,该套磁环装置50用于将磁环102套在晶体管101的引脚上,前述磁环震动盘送料装置30的输出口与套磁环装置50的进料口501连通;在本实施例中,如图7至图9所示,该套磁环装置50包括有基座51以及设置于该基座51上的上磁环夹52和下磁环夹53;前述进料口501设置于该基座51上,该基座51上还设置有出料口502;该上磁环夹52叠于下磁环夹53上,该上磁环夹52的前端以及下磁环夹53的前端均可活动地伸出出料口502外,针对该上磁环夹52和下磁环夹53设置有带动上磁环夹52和下磁环夹53前后活动的第三驱动机构54,通过该第三驱动机构54带动上磁环夹52和下磁环夹53向前移动而将磁环102推出,使得磁环102套入晶体管101的引脚上。
The set of
以及,在本实施例中,该第三驱动机构54包括有第一凸轮块541、第二凸轮块542以及带动该第一凸轮块541和第二凸轮块542上下活动的驱动缸体543,该驱动缸体543为气压式驱动缸体,该第一凸轮块541和第二凸轮块542分别对应抵推于上磁环夹52和下磁环夹53上,在本实施例中,该上磁环夹52的后端设置有第一转轮521,该下磁环夹53的后端设置有第二转轮531,该第一凸轮块541和第二凸轮块542分别对应直接抵推于该第一转轮521和第二转轮531上,当然亦可不设置有第一转轮521和第二转轮531,不以为限;该上磁环夹52与基座51之间以及下磁环夹53与基座51之间设置有拉簧(图中未示);以及,该上磁环夹52和下磁环夹53的前端竖向设置有用于将磁环
And, in this embodiment, the
102引导到位的磁环导向针55,该磁环导向针55的顶部设置压头551,该第三驱动机构54进一步包括有由驱动缸体543带动上下移动的压块544,该压块544位于压头551的正上方,当压块544下压作用于压头551上时,该磁环导向针55下移穿入磁环102内,该压头551与上磁环夹52之间设置有第一导柱56,该压头551沿第一导柱56上下移动,保证磁环导向针55移动平稳,使磁环102沿着磁环导向针55顺利下滑到位,以及第一导柱56上设置有促使磁环导向针55复位的复位弹簧(图中未示);另外,该驱动缸体543通过第二导柱503架设于机架10上,前述第一凸轮块541、第二凸轮块542和压块544均设置于一导块545上,该导块545沿第二导柱503上下活动,以此,使得第一凸轮块541、第二凸轮块542和压块544可平稳地同步上下移动。 102 guides the magnetic ring guide pin 55 in place, the top of the magnetic ring guide pin 55 is provided with a pressure head 551, and the third drive mechanism 54 further includes a pressing block 544 driven by the driving cylinder 543 to move up and down, and the pressing block 544 is located at Directly above the indenter 551, when the pressing block 544 presses down on the indenter 551, the magnetic ring guide needle 55 moves down and penetrates into the magnetic ring 102, and the indenter 551 and the upper magnetic ring clamp 52 are provided with a The first guide post 56, the indenter 551 moves up and down along the first guide post 56 to ensure that the magnetic ring guide pin 55 moves smoothly, so that the magnetic ring 102 slides down smoothly along the magnetic ring guide pin 55, and the first guide post 56 A return spring (not shown) that promotes the reset of the magnetic ring guide pin 55 is provided; in addition, the drive cylinder 543 is erected on the frame 10 through the second guide post 503, and the aforementioned first cam block 541, second cam block 542 and the pressing block 544 are all arranged on a guide block 545, and the guide block 545 moves up and down along the second guide column 503, so that the first cam block 541, the second cam block 542 and the pressing block 544 can be synchronized smoothly Moving up and down.
该点胶装置60用于将磁环102固定于晶体管101的引脚上,如图10所示,该点胶装置60包括有支架61和至少两点胶头62;该支架61可上下活动地设置于机架10上,以此可根据实际情况调节支架61与机架10平面之间的高度;该两点胶头62分别可调角度地安装于支架61上,可根据实际情况需要调节点胶头62的点胶方向,针对该每一点胶头62均设置带动点胶头62沿其轴向来回活动的驱动缸体63,该驱动缸体63亦为气压式驱动缸体,当然不局限于气压式驱动缸体。
The dispensing device 60 is used to fix the
以及,进一步包括有用于使晶体管101成型的成型装置70及用于自动将套上磁环102的晶体管101整齐摆放到料架90上的摆放装置80。
And, it further includes a forming
其中,该成型装置70可调换地安装于活动料道43的输入端处或者套磁环装置50与点胶装置60之间,可根据实际需要调整成型装置70的安装位置,并配合利用该套磁环装置50和点胶装置60均可调换地安装于机架10上,使得套磁环装置50、点胶装置60和成型装置70的位置可以互换,可根据实际需要选择三者之间的安装位置,在本实施例中,该成型装置70安装于活动料道43的输入端处,该磁环装置50和点胶装置60沿活动料道43依次安装于成型装置70的后方,不以为限;如图6所示,该成型装置70包括有彼此正对的第一成型块71和第二成型块72,该第一成型块71和第二成型块72均可前后活动地设置于机架10上,针对该第一成型块71和第二成型块72均设置有驱动缸体73,当该驱动缸体73使得第一成型块71和第二成型块72活动靠近合模时,晶体管101的引脚夹于第一成型块71和第二成型块72之间而成型;并且,该第一成型块71和第二成型块72均通过一连接块74连接,该连接块74上设置有竖向滑槽741,该第一成型块71的连接端和第二成型块72的连接端均可上下活动地嵌于对应的竖向滑槽741中,针对该第一成型块71和第二成型块72设置有调节机构75,该调节机构75包括有固定架751、活动件752和调节螺杆753,该第一成型块71和第二成型块72均可前后活动地设置于该活动件752上,该调节螺杆753连接于活动件752和固定架751之间,并且,该活动件752与固定架751之间设置有导杆754,该活动件752沿该导杆754上下活动,以此,通过手动旋转调节螺杆753使得活动件752上下移动,该第一成型块71和第二成型块72可随活动件752沿竖向滑槽741上下移动,从而可根据晶体管101引脚的长度等实际情况的需要调节第一成型块71和第二成型块72相对机架10平面之间的高度,以方便使晶体管101准确成型。
Wherein, the
如图11所示,该摆放装置80包括有主框架81和移动平台82;该主框架81中设置有用于放置空料架90的第一存放空间801以及用于放置已经摆放满晶体管之料架90的第二存放空间802,该移动平台82可来回活动于第一存放空间801与第二存放空间802之间地设置,并且,该移动平台82上设置有带动料架90上下活动的驱动缸体83;使用时,空料架90通过锁定机构(图中未示)层叠式放置于第一存放空间801内,使移动平台82移动至空料架90的下方,并使驱动缸体83的活塞杆向上伸出托住最底层的料架,锁定机构自动解除并取下最底层的空料架,然后使活塞杆缩回,并使移动平台82移动,使得取下之料架90上的料槽91与活动料道43的输出口正对连通,当前述活动板42朝向料架90移动时,该活动板42的尾端顺势将已经套上磁环的晶体管推入到料槽91中摆放,当一料槽91装满后,可控制移动平台82移动使另一料槽91与活动料道43的输出口连通,以此不断地将完成套磁环的晶体管整齐摆放到料架90上,当一个料架90的所有料槽91装满后,通过驱动缸体83的活塞杆向上伸出将该料架90托起存入第二存放空间802内,当该料架90被托起到位时,通过另一锁定机构(图中未示)对料架90进行锁定,接着,便可进入下一盘料架90的摆放作业中。
As shown in Figure 11, the
详述本实施例的工作过程如下: The working process of present embodiment is described in detail as follows:
工作时,首先,由晶体管震动盘装置20将晶体管101沿固定料道103输送到活动料道43的输入端内;接着,如图3所示,由第一驱动机构44带动活动料道43移动使得晶体管101嵌入活动板42的第二定位槽402中;然后,如图4所示,由第二驱动机构45带动活动板42活动而带动晶体管101直线移动至与固定板41的第一定位槽401正对,同时,另一晶体管101被送入到活动料道43的输入端内;接着,如图5所示,由第一驱动机构44带动活动料道43反向移动而使得晶体管101嵌于固定板41的第一定位槽401中;然后,由第二驱动机构45带动活动板42反向移动复位;如此不断地循环动作,通过该直线移动机构40将晶体管101依次输送经过成型装置70、套磁环装置50和点胶装置60。
During work, first, the
在经过成型装置70上时,该晶体管101被很好地定位于一第一定位槽401中,通过由该驱动缸体73带动第一成型块71和第二成型块72活动而彼此靠近合模,使得晶体管101的引脚被夹于第一成型块71和第二成型块72之间而成型,完成对晶体管101的成型动作。
When passing through the
在经过套磁环装置50时,该晶体管101被很好地定位于一第一定位槽401中,同时,由磁环震动盘送料装置30向套磁环装置50的进料口501输入磁环102,此时,由驱动缸体543带动第一凸轮块541和第二凸轮块542下移,从而促使上磁环夹52和下磁环夹53活动而将磁环102推出出料口502,与此同时,该压块545压抵于压头551上,使得磁环导向针55穿入磁环102内,当压块545压抵于压头551继续下压,上磁环夹52和下磁环夹53分别被第一凸轮块541和第二凸轮块542带动张开,磁环102靠自身重力沿着磁环导向55针下落套于晶体管101的引脚上,完成对晶体管101的套磁环动作。
When passing through the
在经过点胶机构60上时,该晶体管101被很好地定位于一第一定位槽401中,由该驱动缸体63带动对应的点胶头62移动,当点胶头62移动到位后,由点胶头62喷出的胶体将磁环102粘接固定在晶体管101的引脚上,以此完成点胶动作。
When passing through the dispensing mechanism 60, the
点胶动作完成后,套上磁环102的晶体管101被自动输入料架90的料槽91中,以此利用摆放装置80将套上磁环102的晶体管101摆放整齐。
After the glue dispensing operation is completed, the
本实用新型的设计重点在于:首先,通过利用直线移动机构输送晶体管,并配合利用套磁环装置和点胶装置将磁环套装固定于晶体管的引脚上,实现了自动套磁环功能,取代了传统之采用人工作业或半自动机器作业的方式,可有效提高作业效率,并且配合设置有第一定位槽和第二定位槽,该晶体管在套磁环及点胶的过程中均很好地定位住,不会发生偏移,避免出现组装位置误差,保证组装位置准确,从而可提升产品组装的质量。其次,通过进一步设置有成型装置,利用成型装置的第一成型块和第二成型块可活动地设置,当第一成型块和第二成型块靠近合模时将晶体管的引脚夹住而使晶体管成型,结构简单,操作方便,进一步提高机器的自动化程度。再者,通过于上磁环夹和下磁环夹的前端竖向设置有磁环导向针55,配合利用压块下压时作业于磁环导向针55上,使得磁环导向针55穿入磁环102内,保证磁环快速组装到位,并提升套磁环的作业质量。最后,通过进一步设置有摆放装置,利用该摆放装置将套上磁环的晶体管自动摆放整齐,不再需要采用人工摆放,机械自动化程度更高,可实现无人自动化生产。
The key points of the design of the utility model are: firstly, by using the linear moving mechanism to transport the transistor, and using the magnetic ring device and the glue dispensing device to fix the magnetic ring set on the pin of the transistor, the automatic magnetic ring function is realized, replacing the Instead of the traditional manual operation or semi-automatic machine operation, it can effectively improve the operation efficiency, and is equipped with the first positioning groove and the second positioning groove. Positioning, there will be no offset, avoiding assembly position errors, and ensuring accurate assembly positions, thereby improving the quality of product assembly. Secondly, by further providing a molding device, the first molding block and the second molding block of the molding device are movably arranged, and when the first molding block and the second molding block are close to the clamping mold, the pins of the transistor are clamped so that The transistor is formed, the structure is simple, and the operation is convenient, which further improves the degree of automation of the machine. Furthermore, the magnetic
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
Claims (10)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104667521A (en) * | 2013-11-29 | 2015-06-03 | 徐建 | Automatic arranging device for chip injection molding machine |
| CN108682730A (en) * | 2018-05-28 | 2018-10-19 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN117831936A (en) * | 2023-12-13 | 2024-04-05 | 东莞市神特自动化设备有限公司 | Automatic paint removal and tin coating sleeve forming machine for pins of new energy magnetic ring electric pole |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104667521A (en) * | 2013-11-29 | 2015-06-03 | 徐建 | Automatic arranging device for chip injection molding machine |
| CN104667521B (en) * | 2013-11-29 | 2018-05-29 | 徐建 | The automatic putting equipment of chip injection molding machine |
| CN108682730A (en) * | 2018-05-28 | 2018-10-19 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN108682730B (en) * | 2018-05-28 | 2019-07-05 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN117831936A (en) * | 2023-12-13 | 2024-04-05 | 东莞市神特自动化设备有限公司 | Automatic paint removal and tin coating sleeve forming machine for pins of new energy magnetic ring electric pole |
| CN117831936B (en) * | 2023-12-13 | 2024-05-28 | 东莞市神特自动化设备有限公司 | Automatic paint removal and tin coating sleeve forming machine for pins of new energy magnetic ring electric pole |
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Granted publication date: 20121017 Termination date: 20160316 |