CN209954954U - Follow-up high-efficiency die spotting machine - Google Patents

Follow-up high-efficiency die spotting machine Download PDF

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Publication number
CN209954954U
CN209954954U CN201822247443.7U CN201822247443U CN209954954U CN 209954954 U CN209954954 U CN 209954954U CN 201822247443 U CN201822247443 U CN 201822247443U CN 209954954 U CN209954954 U CN 209954954U
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China
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follow
pipe die
die
outer frame
pipe
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雷德意
李处齐
汪国林
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GUANGZHOU DEYA MACHINERY MANUFACTURING Co Ltd
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GUANGZHOU DEYA MACHINERY MANUFACTURING Co Ltd
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Abstract

A follow-up high efficiency clapper die spotting press comprising: an outer frame; the assembling and disassembling unit is arranged on the outer frame and used for assembling and disassembling the bolt on the pipe die; and a follower unit arranged on the outer frame for mutual association with the pipe die; the parts are configured in such a way that the follow-up unit can be associated with the pipe die, so that the outer frame and the follow-up unit can synchronously move along the pipe die along the X direction and can be assembled and disassembled by the assembling and disassembling unit on the outer frame; the follow-up unit can be separated from the pipe die, so that the pipe die moves relative to the outer frame until the follow-up unit is associated with the pipe die again, and the bolts at the upper position and the lower position of the pipe die are assembled and disassembled. The utility model discloses a clapper die spotting press can carry out the compound die or tear the mould to the pipe die in moving, removes the in-process that can carry out the compound die or tear the mould to next process at pipe die from last process, has practiced thrift production time greatly, has improved production efficiency.

Description

Follow-up high-efficiency die spotting machine
Technical Field
The utility model relates to a tubular pile processing equipment especially relates to a clapper die spotting press.
Background
The tubular pile is mainly used in the field of construction and comprises a circular cement body and a reinforcing mesh in the cement body. As shown in fig. 1, the conventional method for manufacturing a tubular pile is to use two tubular pile molds 1 (pipe molds for short) with semicircular cross sections, place a reinforcing mesh in a lower pipe mold 12, pour cement into the lower pipe mold 12, and cover an upper pipe mold 11 on the lower pipe mold 12; notches 14 for accommodating bolts 15 are formed in side flanges 13 on two sides of the pipe die 1, the bolts 15 are hinged to the lower pipe die 12 through bolt hinge shafts 16, the bolts 15 are turned upwards by a die spotting machine, and then nuts 17 are screwed tightly to fix the upper pipe die and the lower pipe die; then, a centrifugal machine is used for grabbing a centrifugal position flange 18 on the pipe die to drive the pipe die 1 to rotate, so that the pipe pile is centrifugally formed in the pipe die 1; the nut 17 is then unscrewed using a clapper die spotting press and the bolt 15 is then turned down to remove the bolt; finally, the upper pipe die 11 is uncovered, and the pipe pile is taken out.
Because the bolts on the two sides of the pipe die need to be assembled and disassembled during die assembly and die disassembly, the pipe die is generally conveyed to a die assembly machine through a conveying line in the prior art, then the pipe die is placed statically, and the bolts are assembled and disassembled one by one through the die assembly machine which can move along the length direction of the pipe die. At present, the processing mode is more conventional, the pipe die is required to be stopped on a conveying line, and the bolt can be continuously moved to the next procedure after being assembled and disassembled, so that the production efficiency is not improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-efficient clapper die spotting press of follow-up to solve at least one in the above-mentioned problem.
According to the utility model discloses an aspect provides a high-efficient clapper die spotting press of follow-up, include:
an outer frame;
the assembling and disassembling unit is arranged on the outer frame and used for assembling and disassembling the bolt on the pipe die; and
the follow-up unit is arranged on the outer frame and used for being mutually associated with the pipe die;
the parts are configured in such a way that the follow-up unit can be associated with the pipe die, so that the outer frame and the follow-up unit can synchronously move along the pipe die along the X direction and can be assembled and disassembled by the assembling and disassembling unit on the outer frame; the follow-up unit can be separated from the pipe die, so that the pipe die moves relative to the outer frame until the follow-up unit is associated with the pipe die again, and the bolts at the upper position and the lower position of the pipe die are assembled and disassembled.
The utility model discloses a clapper die spotting press can carry out the compound die or tear the mould to the pipe die in moving, through a follow-up unit and pipe die correlation each other, makes the clapper die spotting press can with pipe die synchronous motion, installs and removes the bolt on the pipe die at synchronous motion's in-process, from this, need not the pipe die and stop and can carry out the compound die or tear the mould operation open, can carry out the compound die or tear the mould open at the in-process that the pipe die removed to next process from last process, has practiced thrift production time greatly, has improved production efficiency.
In some embodiments, the follower unit comprises a gripping device for gripping a raised site on the pipe die;
a first sensor for detecting a raised portion on the pipe die;
the above-mentioned components are configured such that when the first sensor detects that the raised portion on the pipe mould has moved to the gripping device, the gripping device grips the raised portion to effect the correlation of the follower unit with the pipe mould.
From this, the accessible detects the protruding position on the pipe die and carries out the centre gripping in order to realize the relevance of follow-up unit and pipe die to it, and its principle is simple, easily realizes.
In some embodiments, the clamping device comprises:
a clamp drive mechanism having a movable clamp arm; and
a clamp fixing member fixed to the clamp driving mechanism;
the above components are arranged so that the clamping drive mechanism can drive its movable clamping arm to approach the clamping fixture and clamp the raised portion of the pipe die together with the clamping fixture.
Therefore, the clamping is realized by mutual clamping between a movable part (movable clamping arm) and a fixed part (clamping and fixing part), the structure is simple, the control is easy, and the operation stability is good.
In some embodiments, the clamp fixture is configured to be secured below the clamp drive mechanism;
the clamping driving mechanism can drive the movable clamping arm to rotate, when the movable clamping arm rotates downwards, the movable clamping arm and the clamping fixing piece can clamp the protruding part on the pipe die together, and when the movable clamping arm rotates upwards, the protruding part on the pipe die can be loosened.
Therefore, the clamping is realized in a rotating mode, the realization mechanism is simple, and the clamping force is large.
In some embodiments of the present invention, the substrate is,
the follow-up unit also comprises a follow-up first lifting device which can drive the clamping device to move along the Y direction;
the first sensor is fixed on the clamping fixing piece;
the above-mentioned components are configured that when the first lifting device is driven to move the clamping device downwards along the Y direction to enable the first sensor to descend to the position opposite to the convex part on the pipe die in the X direction, the first sensor detects the distance between the first sensor and the convex part on the pipe die in the X direction, and when the distance is smaller than a preset value, the clamping driving mechanism drives the movable clamping arm to rotate downwards to clamp the convex part on the pipe die together with the clamping fixing piece.
Therefore, the first sensor is arranged on the clamping and fixing piece, and is opposite to the protruding part of the pipe die in the X direction and detects the distance, so that the distance between the clamping device and the protruding part is judged to trigger the clamping action, and the pipe die clamping device is ingenious in design, simple in structure and easy to realize.
In some embodiments, the follower unit further comprises:
the first follow-up lifting device is used for driving the clamping device to move along the Y direction, so that the clamping device can descend to the pipe die to be fixed with the pipe die;
the follow-up bracket is used for bearing the follow-up first lifting device; and
the follow-up second lifting device is arranged on the outer frame and used for driving the follow-up support to move along the Y direction, so that the follow-up support can move to a preset height, and the preset height is set according to the height specification of the pipe die.
Therefore, the vertical movement of the clamping device in the Y direction is divided into two parts which are respectively realized through the follow-up second lifting device and the follow-up first lifting device, the Y-direction stroke of the clamping device required to walk is shared, and the problem that the stability of the structure and the safety of work are reduced due to the overlong stroke of the follow-up first lifting device is solved. And, through control follow-up support according to the different altitude specifications drop to suitable preset height of different pipe dies, in same pipe die or a batch pipe die course of working of same specification, need not to start follow-up second elevating gear once more, only need through follow-up first elevating gear drive clamping device go up and down can, simplified operation flow, improved production efficiency.
In some embodiments, a second sensor is fixed on the outer frame and used for detecting the height of the pipe die; the follow-up second lifting device is configured to drive the follow-up support to move to a corresponding preset height according to the detected height of the pipe die.
From this, detect through the second sensor and obtain the height of pipe die to in view of the above with follow-up support remove to the preset height that corresponds, compare manual input more automatic and intelligent.
In some embodiments, the follower unit further comprises a follower lift lock for maintaining the follower bracket at a preset height.
Therefore, the Y-direction position of the follow-up support can be further kept, and long-term suspension stress of the follow-up second lifting device is avoided.
In some embodiments, a follower lift latch comprises:
the positioning seat is fixed on the follow-up support and is provided with a plurality of positioning holes which are vertically arranged at intervals, and the positioning holes correspond to a plurality of preset heights of the follow-up support;
and the follow-up lifting locking driving mechanism is fixed on the outer frame and can drive a piston rod of the follow-up lifting locking driving mechanism to be inserted into a positioning hole horizontally opposite to the follow-up lifting locking driving mechanism so as to keep the positioning seat at the preset Y-position.
Therefore, the Y-direction position of the follow-up support can be locked through a simple structure such as a positioning seat and a positioning hole.
In some embodiments, there are a plurality of positioning seats, which are stacked along the Y direction, and each positioning seat is provided with one positioning hole; the servo lifting locking device further comprises a positioning screw rod and a nut, the positioning screw rod vertically penetrates through the positioning seat overlapped along the Y direction, and the nut is sleeved on the positioning screw rod so as to fix the positioning seat on the positioning screw rod.
Thus, the Y-direction position of the positioning seat can be fixed by a simple structure such as a positioning screw and a nut.
In some embodiments, a walking drive device is also included, comprising:
a clutch;
the walking component is arranged at the bottom of the outer frame and realizes the movement of the outer frame along the X direction; and
the output shaft of the walking driving mechanism is in transmission connection with the walking part through a clutch;
the parts are configured in such a way that when the clutch is in a combined state, the outer frame can realize active movement through the walking part driven by the walking driving mechanism, and when the clutch is in a separated state, the outer frame can realize passive dragging through the walking part so as to synchronously move along with the pipe die.
Therefore, the switching between the active movement and the passive dragging of the outer frame is realized, and the smooth movement of the outer frame is ensured.
Drawings
FIG. 1 is a schematic view of a prior art pipe die;
fig. 2 is a block diagram of a die spotting machine according to an embodiment of the present invention;
fig. 3 is a perspective view of the die spotting press of the present invention;
fig. 4 is a side view of the clapper die spotting press of the present invention;
fig. 5 is a perspective view of one side of the die spotting press of the present invention;
FIG. 6 is an enlarged view taken at A in FIG. 3;
FIG. 7 is a structural view of the traveling unit of the present invention;
fig. 8 is a structural diagram of the servo unit of the present invention;
FIG. 9 is an enlarged view at D of FIG. 8;
FIG. 10 is an enlarged view at B in FIG. 8;
fig. 11 is one of schematic views of the working process of the clamping device of the present invention, corresponding to step S2;
fig. 12 is a second schematic view of the operation process of the clamping device of the present invention, corresponding to step S2.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The utility model discloses a clapper die spotting press can regard as clapper die spotting press or form removal machine to use alone, also can regard as compound die form removal all-in-one to use.
Referring to fig. 1 and 3, in the present invention, the X direction is the direction of the length of the pipe die and also the direction of the pipe die transportation line; the Y direction is a vertical direction; the Z direction is the width direction of the pipe die; the three directions are mutually perpendicular and jointly form a three-dimensional moving direction.
For accelerating production efficiency, the utility model discloses place the pipe die on X to the transportation route, make it remove to process processing department on next step from last process processing department to remove the in-process and install and remove the bolt on the pipe die through the clapper die spotting press. The utility model discloses a clapper die spotting press can make outer frame 3 follow pipe die synchronous motion through follow-up unit 8, makes the unit of installing and removing on the outer frame 3 can assemble or dismantle (hereinafter install and remove for short) the bolt on the pipe die under the condition that the pipe die removed.
Fig. 2 is a block diagram schematically showing a structure of a mold clamping machine according to an embodiment of the present invention, fig. 3 is a perspective view of the mold clamping machine, fig. 4 is a side view of the mold clamping machine, and fig. 5 is a perspective view of one side of the mold clamping machine. As shown in the drawing, the clamping machine includes a traveling unit 2, an outer frame 3, a follow-up unit 8, a three-dimensional moving unit, an inner frame 5, and an attaching and detaching unit including a nut screwing unit and a bolt reversing unit. In addition, a rail 9 can be arranged, the rail 9 is arranged on two sides of the pipe die conveying line along the X direction, and the die spotting machine is arranged on the rail 9 and can move along the rail 9.
Walking unit
As shown in fig. 3, the outer frame 3 is substantially a rectangular symmetrical structure, and is disposed across the pipe die transport line, the pipe die passes through the middle space, the bolts on both sides of the pipe die are assembled and disassembled, and the outer frame 3 is movable in the X direction by the traveling unit 2.
As shown in fig. 6 and 7, the traveling unit 2 includes a traveling drive device 21 and a traveling brake device 22.
The travel drive unit 21 includes a travel drive mechanism 211, a transmission mechanism 212, a clutch 214, and a travel member 213. The walking driving mechanism 211 is specifically a motor, which is installed at the bottom of the outer frame 3, and an output shaft thereof is in transmission connection with the transmission mechanism 212 through the clutch 214, and the transmission mechanism 212 is in transmission connection with the walking member 213. The transmission mechanism 212 is specifically a gear transmission mechanism 212, and in other embodiments, the transmission mechanism may be a transmission system such as a pulley. The running member 213 is mounted to the bottom end of the outer frame 3 and engages with the rail 9. In particular, the running members 213 are running rollers, the rail 9 is a smooth rail, the running rollers can roll on the rail 9, in other embodiments, the rail 9 can also be a rack rail, the running members 213 are running gears, and the running gears are engaged with the rack rail to realize the movement of the outer frame 3.
When the clutch 214 is in the engaged state, the walking driving mechanism 211 drives the walking member 213 to rotate through the transmission mechanism 212, so as to drive the outer frame 3 to actively move on the rail 9; when the clutch 214 is switched to the disengaged state, the transmission mechanism 212 is disengaged from the output shaft of the travel driving mechanism 211, the travel rollers can rotate independently, and when the outer frame 3 is dragged along the rail 9, the travel member 213 can roll passively, thereby achieving the passive movement of the outer frame 3.
The travel brake device 22 includes a travel brake driving mechanism 221, a brake guide 222, and a brake pad 223. The traveling brake driving mechanism 221 is specifically a cylinder, and is installed at the bottom of the outer frame 3, a piston rod thereof is fixed to one end of the brake guide bar 222, the other end of the brake guide bar 222 is fixed to the brake block 223, and the brake block 223 is disposed below both sides of the rail 9. When the piston rod of the travel brake driving mechanism 221 moves upward, the brake guide rod 222 is driven to move upward, the brake block 223 is moved upward and brought into contact with the rail 9, and the outer frame 3 is stopped by a sliding friction force. When the piston rod moves downwards, the brake guide rod 222 is driven to move downwards, so that the brake block 223 moves downwards and is separated from the rail 9, and the outer frame 3 can move relative to the rail 9.
Follow-up unit
As shown in fig. 8, the follow-up unit 8 includes a follow-up second elevating device 81, a follow-up elevating and locking device 82, a follow-up bracket 83, a follow-up first elevating device 88, and an associated device.
The follow-up second elevating device 81 is mounted on the outer frame 3, and includes a follow-up second elevating driving mechanism 811 and a guide rod 812. The follow-up second lifting driving mechanism 811 specifically includes a driving motor and a worm gear screw rod lifter, the driving motor is used for driving the worm gear screw rod lifter, an output screw rod of the worm gear screw rod lifter is fixed with the follow-up bracket 83, and the follow-up bracket 83 can be driven to move along the Y direction relative to the outer frame 3. The guide 812 is fixed to the follower bracket 83 and vertically penetrates the outer frame 3, ensuring that the follower bracket 83 moves in the vertical direction.
As shown in fig. 9, the servo lift locking device 82 includes a servo lift locking driving mechanism 821, a positioning seat 822, a positioning screw 824 and a positioning nut 825. The positioning seat 822 has a plurality of positioning seats, and each positioning seat 822 is provided with a positioning hole 823. The positioning screw 824 vertically penetrates through the plurality of positioning seats 822 overlapped along the Y direction, the positioning nut 825 is sleeved on the positioning screw 824 to fix the positioning seats 822 on the positioning screw 824, and the Y-direction position of the positioning screw 824 can be adjusted through the positioning nut 825 and the distance between the positioning seats 822 can also be adjusted. The output screw of the worm gear screw rod lifter is fixed with the topmost positioning seat 822 through a double-lug seat, the bottommost positioning seat 822 is fixed with the servo support 83, and the worm gear screw rod lifter can drive the positioning seat 822 and the servo support 83 to integrally move along the Y direction relative to the outer frame 3. The servo lifting locking driving mechanism 821 is specifically an air cylinder, and is fixedly installed on the outer frame 3 and located on one side of the positioning seat 822, and a piston rod of the servo lifting locking driving mechanism can be inserted into a positioning hole 823 horizontally opposite to the positioning seat 822 to keep the positioning seat 822 at the height position, so that the height of the servo support 83 is kept, and long-term suspension stress of the driving motor and the worm screw lifter is avoided.
The plurality of positioning holes 823 are arranged corresponding to a plurality of preset heights of the follow-up support 83, and different preset heights correspond to the heights of the pipe dies with different specifications. After the height information of the pipe die is obtained, the follow-up second lifting device 81 drives the follow-up bracket 83 to descend to a preset height, and then the follow-up bracket 83 is kept at the height by the follow-up lifting locking device 82. Wherein, the mode that pipe die height information's acquisition can be detected through manual input or sensor, if adopt manual input, only need to input once to the pipe die of same batch can, if adopt the sensor to detect, can fixedly set up the second sensor on outer frame 3, and concrete accessible distance sensor or correlation photoelectric sensor realize.
The following first elevating device 88 is installed on the following bracket 83, and includes a following first elevating driving mechanism 881 and a guide bar 882. The following first elevation driving mechanism 881 is specifically a cylinder, a piston rod thereof is fixed with the related device through a guide rod 882, and the related device can be driven to move along the Y direction relative to the following bracket 83. The guide bar 882, which extends vertically through the follower bracket 83, ensures that the associated device moves in a vertical direction.
The utility model discloses in, with the removal of relevant device in the Y direction and decompose into two parts, realize through follow-up second elevating gear 81 and follow-up first elevating gear 88 respectively, its purpose shares Y to the stroke. Because the pipe dies with different specifications have different heights, the die spotting machine can be suitable for the pipe dies with various specifications, the height of the outer frame 3 needs to be set according to the highest pipe die, when the pipe die with lower processing height is processed, the association device can be fixed with the pipe die only by descending a longer stroke, so that the stroke of the cylinder of the follow-up first lifting device 88 is overlong, which is not beneficial to the stability of the structure and the safety of the work, the utility model presets different levels of heights for the follow-up support 83 corresponding to the heights of different pipe dies, the follow-up support 83 firstly descends a part of distance (if the pipe die is the pipe die with the highest specification) through the follow-up second lifting device 81 according to the height of the pipe die, and in the process of processing the same pipe die or a batch of pipe dies with the same specification, the height of the follow-up support 83 does not need to be changed, therefore, the follow-up second lifting device 81 does not need to be started again, in the processing process, only the follow-up first lifting device 88 needs to be started to drive the associated device to ascend or descend in each process, and after the pipe die or the batch of pipe dies are processed, the follow-up second lifting device 81 is started to ascend the follow-up support 83 to the initial position. The follow-up lifting locking device 82 is used as a further optimized scheme for keeping the follow-up support 83 at the height position during the processing of the same pipe die or a batch of pipe dies with the same specification so as to ensure the operation stability.
The associating means is preferably a gripping means 89 which is associated with the pipe mould by gripping a raised portion of the pipe mould which facilitates gripping. The clamping device is preferably used for clamping a convex part on the top of the pipe die, such as a radial flange for fixing with a centrifugal machine, also called an eccentric flange, the distribution of the eccentric flange on the pipe die along the X direction is more uniform, and the number of bolts between the two eccentric flanges is approximately equivalent, so that the clamping device is more suitable for being used as a clamping object. In other embodiments, other structures on the tube mold may be used as the object of clamping, or a structure specially made for clamping on the tube mold may be used as long as the clamping conditions are met.
Specifically, as shown in fig. 10, the gripping device 89 includes a gripping drive mechanism 891, a gripping fixture 892, and a first sensor 893. The clamp fixing member 892 is a plate member fixed to the bottom of the clamp driving mechanism 891. the clamp driving mechanism 891 may be a commercially available clamp cylinder that outputs a rotational motion from a movable clamp arm 8911, and when the movable clamp arm 8911 is rotated downward, clamps the protrusion together with the clamp fixing member 892, and when the movable clamp arm 8911 is rotated upward, releases the protrusion. The position and rotation angle of the movable clamp arm 8911 can be adjusted by a clamp actuator 891. in this embodiment, the initial position of the movable clamp arm 8911 is horizontal, and after rotating downward 90 degrees, it is vertical, and together with the clamp fixture 892, which is also vertically fixed, clamps the protrusion. In other embodiments, other types of clamping cylinders or conventional cylinders may be used, such as a jaw-type clamping cylinder, in which the raised portion is directly clamped or hooked by the clamping jaw, and the clamping fixture 892 may be omitted. Or the movable clamp arm 8911 of the clamp cylinder does not move in a rotational manner but linearly approaches the clamp fixture 892 to clamp the boss, etc.
As shown in fig. 11 and 12, the first sensor 893 is fixed to clamp fixture 892, which may be a distance sensor. When the first sensor 893 detects the distance in the X direction from the raised part on the pipe die when the first sensor 893 is lowered to the position opposite to the raised part on the pipe die by the downward movement of the holding device 89 driven by the first lifting device 88, when the distance is less than a preset value, the clamping driving mechanism 891 drives the movable clamping arm 8911 to rotate downward, and the movable clamping arm 8911 clamps the raised part on the pipe die together with the clamping fixture 892.
Three-dimensional moving unit and attaching and detaching unit
Two sets of three-dimensional moving units are respectively arranged on two sides of the outer frame 3 (one side of the die spotting machine is shown in fig. 6) so as to respectively assemble and disassemble bolts on two sides of the pipe die.
Two inner frames 5 are mounted on each set of three-dimensional moving units, and the two inner frames 5 are moved by the three-dimensional moving units to correspond to the notch positions. The two inner frames 5 share one Y-direction moving device 41 and one Z-direction moving device 43, and are independently moved in the X-direction by two independent X-direction moving devices 44, respectively, to attach and detach bolts at two different positions, respectively.
The inner frame 5 is mounted with a mounting and dismounting unit including a nut screw unit 6 mounted at an upper portion thereof and a bolt turning unit 7 mounted at a lower portion thereof.
Mould closing and removing method
The utility model also provides a high-efficient compound die or form removal method, the compound die is different with the processing of form removal only to the bolt in S3, all the other homogeneous phases. The method specifically comprises the following steps:
s1: the pipe die is moved on the conveying line in the X direction, when the pipe die moves into the outer frame 3, the second sensor on the outer frame 3 detects the height of the pipe die, or the follow-up support 83 is driven to descend to the preset height through the follow-up second lifting device 81 according to the height of the pipe die which is manually input in advance. The piston rod of the follower lift lock driving mechanism 821 horizontally extends and is inserted into the positioning hole 823 at the same height, so that the follower holder 83 is held at a predetermined height. S2 is executed.
S2: and when the pipe die moves to the associated position relative to the die closing machine, the die closing machine and the pipe die are associated with each other so as to move synchronously along the X direction along with the pipe die.
The related position, namely the position of the centrifugal position flange 18 convenient to fix on the pipe die, is used for judging whether the pipe die moves to the position of the centrifugal position flange 18 relative to the die spotting machine, and the method comprises the following steps: as shown in fig. 11, the following first elevating device 88 drives the holding device 89 to descend, so that the first sensor 893 on the clamping fixture 892 descends to a height opposite to the eccentric location flange 18 on the pipe die in the X direction, and detects the distance from the eccentric location flange 18 in the X direction. When the distance is less than a predetermined value, it is determined that the eccentric flange 18 has been reached. The predetermined distance should be set small so that clamping fixture 892 is in close proximity to eccentric cam 18 so as to clamp eccentric cam 18.
As shown in fig. 12, the clamp driving mechanism 891 of the clamp device 89 is made to drive the movable clamp arm 8911 thereof to rotate downward, the centrifugal flange 18 is clamped between the movable clamp arm 8911 and the clamp fixing member 892, the clamp device 89 is fixed to the centrifugal flange 18 to associate the outer frame 3 with the pipe mold, and at the same time, the clutch 214 of the travel driving device 21 is switched to the disengaged state, and the outer frame 3 is dragged by the pipe mold to move synchronously in the X direction. S3 is executed.
S3: the three-dimensional moving unit drives the inner frames 5 on each side to move to the notch position, the bolt overturning unit 7 and the nut screwing unit 6 on each inner frame 5 respectively assemble and disassemble bolts at each notch, if the quantity of the bolts required to be assembled and disassembled on each side is larger than that of the inner frames 5, the inner frames 5 are continuously driven to the unassembled bolts by the X-direction moving device until all the bolts near the eccentric flange 18 are completely assembled and disassembled. S4 is executed.
S4: the clamping driving mechanism 891 drives the movable clamping arm 8911 to rotate upwards, so that the clamping device 89 releases the eccentric flange 18, and the follow-up first lifting device 88 drives the clamping device 89 to lift, so that the outer frame 3 is separated from the pipe die, and the pipe die moves relative to the die spotting machine. S5 is executed.
S5: the clutch 214 is switched to the engaged state, and the traveling drive device 21 drives the outer frame 3 to move on the rail 9 at a lower moving speed relative to the pipe mold conveying speed, so as to prevent the pipe mold from conveying too fast and missing the next eccentric flange 18. If the moving speed of the pipe die is slow, the walking driving device 21 can be omitted, and the die spotting machine can be static on the rail 9 to wait for the pipe die to move continuously. At the same time, S2 is executed again, the first sensor 893 is lowered again to detect whether the next eccentric flange 18 is in place, and after the flange is in place, the flange is clamped again and then the mounting and dismounting are performed. And performing the steps S2-S4 in a circulating manner until all the bolts on the pipe die are machined.
In other embodiments, the associating device may implement the association between the mold closing machine and the pipe mold by other means than a clamping device, such as a magnetic or vacuum chuck, and when such a chuck is used, the chuck may be directly sucked and fixed with the flat portion of the top of the pipe mold, and does not need to be fixed with the raised portion, so that the raised portion does not need to be detected. The first sensor 893 may be fixed at another location on the clapper die spotting press to detect the raised area in another manner. The follow-up second elevating device 81 and the follow-up elevating locking device 82 can be omitted. The following lifting locking device 82 may be locked without the combination of the positioning hole 823 and the piston rod, and may be any structure that can be combined with each other to achieve locking.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, or the above technical solutions can be freely combined, which all belong to the protection scope of the present invention.

Claims (11)

1. A follow-up high-efficiency die spotting machine is characterized by comprising:
an outer frame (3);
the assembling and disassembling unit is arranged on the outer frame (3) and is used for assembling and disassembling bolts on the pipe die; and
a follow-up unit (8) arranged on the outer frame (3) and used for being mutually associated with the pipe die;
the parts are configured in such a way that the follow-up unit (8) can be associated with a pipe die, so that the outer frame (3) and the follow-up unit (8) can move synchronously along the pipe die along the X direction, and the assembly and disassembly unit on the outer frame (3) can assemble and disassemble bolts on the pipe die; the follow-up unit (8) can be separated from the pipe die, so that the pipe die moves relative to the outer frame (3) until the follow-up unit (8) is associated with the pipe die again, and the bolts at the upper position and the lower position of the pipe die are assembled and disassembled.
2. The follow-up high-efficiency die spotting machine according to claim 1, characterized in that the follow-up unit (8) comprises:
a clamping device (89) for clamping the raised part on the pipe die;
a first sensor (893) for detecting a bulge on the tube die;
the above components are configured such that when the first sensor (893) detects that a raised portion on a pipe mould has moved to the gripping means (89), the gripping means (89) grips the raised portion to effect correlation of the follower unit (8) with the pipe mould.
3. The servo high-efficiency die spotting machine according to claim 2, characterized in that said clamping device (89) comprises:
a clamp drive mechanism (891) having a movable clamp arm (8911); and
a clamp fixing member (892) fixed to the clamp driving mechanism (891);
the arrangement is such that the said clamp actuation mechanism (891) can drive its movable clamp arm (8911) towards the said clamp fixture (892) and together with the said clamp fixture (892) clamp the raised region of the pipe mould.
4. The follow-up high efficiency die spotting machine of claim 3, wherein:
the clamp fixture (892) is arranged to be fixed below the clamp drive mechanism (891);
the clamping driving mechanism (891) can drive the movable clamping arm (8911) to rotate, when the movable clamping arm rotates downwards, the movable clamping arm and the clamping fixing piece (892) can clamp the convex part on the pipe die, and when the movable clamping arm rotates upwards, the movable clamping arm can release the convex part on the pipe die.
5. The follow-up high efficiency die spotting machine of claim 4, wherein:
the follow-up unit (8) further comprises a follow-up first lifting device (88) capable of driving the clamping device (89) to move along the Y direction;
said first sensor (893) is fixed to said clamp fixture (892);
the above components are configured that when the following first lifting device (88) drives the clamping device (89) to move downwards along the Y direction, so that the first sensor (893) is lowered to a position opposite to the convex part on the pipe die in the X direction, the first sensor (893) detects the distance between the first sensor and the convex part on the pipe die in the X direction, and when the distance is smaller than a preset value, the clamping driving mechanism (891) drives the movable clamping arm (8911) to rotate downwards to clamp the convex part on the pipe die together with the clamping fixing piece (892).
6. The follow-up high-efficiency die spotting machine according to claim 2, characterized in that the follow-up unit (8) further comprises:
the follow-up first lifting device (88) is used for driving the clamping device (89) to move along the Y direction, so that the clamping device (89) can descend to the position of the pipe die to realize the mutual fixation with the pipe die;
a follower support (83) for carrying the follower first lifting device (88); and
the follow-up second lifting device (81) is arranged on the outer frame (3) and used for driving the follow-up support (83) to move along the Y direction, so that the follow-up support (83) can move to a preset height, and the preset height is set according to the height specification of the pipe die.
7. The follow-up high efficiency die spotting machine of claim 6, wherein:
a second sensor is further fixed on the outer frame (3) and used for detecting the height of the pipe die; the follow-up second lifting device (81) is configured to drive the follow-up support (83) to move to a corresponding preset height according to the detected height of the pipe die.
8. The follow-up high efficiency die spotting machine of claim 6, wherein: the follow-up unit (8) further comprises a follow-up lifting locking device (82) used for keeping the follow-up support (83) at a preset height.
9. The follow-up high efficiency die spotting machine of claim 6, wherein the follow-up lift locking device (82) comprises:
the positioning seat (822) is fixed on the follow-up support (83), a plurality of positioning holes (823) which are vertically arranged at intervals are formed in the positioning seat (822), and the positioning holes (823) correspond to a plurality of preset heights of the follow-up support (83);
and the follow-up lifting locking driving mechanism (821) is fixed on the outer frame (3), the follow-up lifting locking driving mechanism (821) can drive a piston rod of the follow-up lifting locking driving mechanism to be inserted into a positioning hole (823) horizontally opposite to the follow-up lifting locking driving mechanism, and the positioning seat (822) is kept at the preset Y-direction position.
10. The follow-up high efficiency die spotting machine of claim 9, wherein: a plurality of positioning seats (822) are overlapped along the Y direction, and each positioning seat (822) is provided with a positioning hole (823); the servo lifting locking device (82) further comprises a positioning screw rod (824) and a positioning nut (825), the positioning screw rod (824) vertically penetrates through the positioning seat (822) overlapped along the Y direction, and the positioning nut (825) is sleeved on the positioning screw rod (824) so as to fix the positioning seat (822) on the positioning screw rod (824).
11. The follow-up high efficiency die spotting machine according to any one of claims 1 to 10, wherein: still include walking drive arrangement (21), it includes:
a clutch (214);
a walking component (213) which is arranged at the bottom of the outer frame (3) and realizes the movement of the walking component along the X direction; and
the output shaft of the walking driving mechanism (211) arranged at the bottom of the outer frame (3) is in transmission connection with the walking part (213) through the clutch (214);
the parts are configured in such a way that when the clutch (214) is in a combined state, the outer frame (3) can realize active movement through the walking part (213) driven by the walking driving mechanism (211), and when the clutch (214) is in a separated state, the outer frame (3) can realize passive dragging through the walking part (213) so as to synchronously move along with the pipe die.
CN201822247443.7U 2018-12-28 2018-12-28 Follow-up high-efficiency die spotting machine Active CN209954954U (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822247443.7U CN209954954U (en) 2018-12-28 2018-12-28 Follow-up high-efficiency die spotting machine

Publications (1)

Publication Number Publication Date
CN209954954U true CN209954954U (en) 2020-01-17

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605566A (en) * 2018-12-28 2019-04-12 广州德亚机械制造有限公司 One kind being servo-actuated efficient clapper die spotting press

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605566A (en) * 2018-12-28 2019-04-12 广州德亚机械制造有限公司 One kind being servo-actuated efficient clapper die spotting press
CN109605566B (en) * 2018-12-28 2024-01-09 广州德亚机械制造有限公司 Follow-up efficient die spotting machine

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