CN209945737U - A simulation test system for large diameter earth pressure shield tunnel excavation interface - Google Patents
A simulation test system for large diameter earth pressure shield tunnel excavation interface Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种隧道掘进界面模拟试验系统,特别涉及一种大直径土压盾构隧道掘进面模拟试验系统。The utility model relates to a simulation test system for a tunnel excavation interface, in particular to a simulation test system for the excavation surface of a large-diameter earth pressure shield tunnel.
背景技术Background technique
目前,土压盾构施工正朝着大直径,大埋深方向发展。在实际掘进过程中,随着刀盘转动、开挖出土、盾构推进、润滑发泡剂注射等因素的影响下,土仓压力常出现持续波动。随着土压盾构直径增加,土仓内不同高度处压力差别更显著,掘进扰动下土仓中上部较容易形成明显的低压区并导致局部区域支护荷载不足,部分区域率先出现应变局部化特征。渗透性地层中土压盾构发生掘进面失稳和地层坍塌事故屡见不鲜,在渗流作用下,应变局部化加速发展,并逐渐形成贯通的剪切带,失稳土体沿着剪切带滑移形成坍塌破坏。At present, the earth pressure shield construction is developing in the direction of large diameter and large buried depth. In the actual excavation process, under the influence of factors such as the rotation of the cutter head, excavation, shield advancement, and injection of lubricant and foaming agent, the pressure of the soil bin often fluctuates continuously. With the increase of the diameter of the earth pressure shield, the pressure difference at different heights in the soil bin becomes more pronounced. Under the disturbance of the excavation, it is easy to form an obvious low pressure area in the middle and upper part of the soil bin, which leads to insufficient support load in local areas, and strain localization occurs first in some areas. feature. It is not uncommon for earth pressure shield tunneling in permeable strata to cause driving face instability and stratum collapse accidents. Under the action of seepage, the localized strain develops rapidly, and a continuous shear zone is gradually formed, and the unstable soil slips along the shear zone. Collapse damage.
随着试验技术进步,模型试验因其能够较真实反映土体失稳运动过程而被应用于盾构掘进面稳定问题研究中。在本实用新型作出之前,公开号为CN105019920A的中国发明专利涉及了一种浅埋暗挖隧道地层变形试验系统,旨在提供一种浅埋暗挖隧道超前加固下的地层变形试验系统;其通过移动面板的后退模拟浅埋暗挖一个进尺下应力释放,通过地表沉降监测、轴力变化、后退速度和注浆管棚不同组合超前加固的设置,研究地表沉降规律和开挖面应力释放规律。该模型试验在干砂条件下展开,主要测量在不同超前加固形式下地表沉降变形和开挖面轴力变化规律,未涉及渗流作用对掘进面稳定的影响,模型中掘进过程模拟采用面板后退来实现,与实际盾构掘进行为差别较大,更无法反映大直径盾构掘进施工土仓内压力波动的特点。With the advancement of test technology, model test has been applied to the research on the stability of shield tunneling surface because it can more realistically reflect the process of soil instability. Before the present utility model is made, the Chinese invention patent with the publication number CN105019920A relates to a shallow buried underground tunnel formation deformation test system, which aims to provide a shallow buried underground tunnel formation deformation test system under advanced reinforcement; The retreat of the mobile panel simulates the stress release under a single footage of shallow burial. Through the monitoring of the surface settlement, the change of the axial force, the retreat speed and the advanced reinforcement setting of different combinations of the grouting pipe shed, the law of the surface settlement and the stress release of the excavation surface are studied. The model test was carried out under dry sand conditions. It mainly measured the surface settlement deformation and the change law of the axial force of the excavation face under different advanced reinforcement forms. The influence of seepage on the stability of the excavation face was not involved. The realization is quite different from the actual shield tunneling behavior, and it cannot reflect the characteristics of pressure fluctuations in the soil bins for large-diameter shield tunneling construction.
为进一步研究在地下水渗流作用下中大直径盾构掘进面的盾构掘进面失稳发展过程,揭示失稳破坏阶段性特征,实现对渗透地层中大直径盾构掘进行为的模拟,具有重要意义。In order to further study the instability development process of shield tunneling face of medium and large diameter shield tunneling face under the action of groundwater seepage, reveal the stage characteristics of instability failure, and realize the simulation of large diameter shield tunneling behavior in permeable strata, it is of great significance. .
发明内容SUMMARY OF THE INVENTION
本实用新型针对现有技术存在的不足,提供一种可实现在渗流作用下大直径盾构掘进面失稳发展过程的模拟观测,为分析掘进面稳定状态,揭示渗流作用下大直径盾构掘进面失稳发展过程及阶段性特征提供实验依据的模拟大直径土压盾构隧道掘进界面行为的模型试验装置。Aiming at the shortcomings of the prior art, the utility model provides a simulation observation that can realize the instability development process of the large-diameter shield tunneling face under the action of seepage, in order to analyze the stable state of the tunneling face and reveal the large-diameter shield tunneling under the action of seepage. The model test device for simulating the interface behavior of large diameter earth pressure shield tunnel excavation provides experimental basis for the development process and stage characteristics of surface instability.
实现本实用新型发明目的的技术方案是提供一种大直径土压盾构隧道掘进界面模拟试验系统,包括模型箱,盾构模型,监测系统,它还设有盾构掘进系统,水位控制装置,渗流示踪装置;The technical scheme to achieve the purpose of the invention of the present utility model is to provide a large-diameter earth pressure shield tunnel excavation interface simulation test system, including a model box, a shield model, a monitoring system, and a shield excavation system and a water level control device. Seepage tracer device;
所述模型箱为矩形状立方体,四周面板为透明高强度有机材料,模型箱的一侧面板上分别开有安装盾构模型的半圆形开口和安装盾构掘进系统的开口,相对的另一侧面板上开有若干个不同高度用于安装水位控制系统给水管的开口;模型箱内填充土样;The model box is a rectangular cube, and the surrounding panels are made of transparent high-strength organic materials. One side panel of the model box has a semicircular opening for installing the shield model and an opening for installing the shield tunneling system. There are several openings at different heights on the side panel for installing the water supply pipes of the water level control system; the model box is filled with soil samples;
所述的盾构掘进系统包括土仓控制装置和排土、排水控制装置;所述土仓控制装置包括土仓隔板、轴力计、传动杆、记录装置、变速器、驱动装置及外部支座;所述土仓隔板为半圆形面板,设置在半圆环形盾构模型外壳内凹面与模型箱的前面板之间,土仓隔板下部设有渣土出口; 土仓隔板、轴力计、传动杆依次相连,传动杆穿过模型箱一侧面板,连接到模型箱外的变速器,变速器与驱动装置相连,驱动装置固定在外部支座上;记录装置一端固定在外部支座上,一端连接在土仓隔板上;土仓隔板在传动杆的控制下,在半圆环形盾构外壳内移动;所述轴力计用于测试移动面板的压力,所述记录装置用于测试移动面板的移动距离;所述驱动装置为移动面板移动提供动力,所述变速器用于控制移动面板前进和后退的速度; 所述排土、排水控制装置包括传输机、动力装置、排水管道、阀门、流量计、废水槽,在土仓隔板下部的渣土出口安装传输机,传输机穿过模型箱一侧面板,连接到动力装置,动力装置固定在外部支座上;传输机下方开口连接排水管,排水管上设有出水阀门、流量计,排水管与废水槽连接;The shield tunneling system includes a soil bin control device and a soil dumping and drainage control device; the soil bin control device includes a soil bin partition, an axial force gauge, a transmission rod, a recording device, a transmission, a driving device and an external support ; The soil bin partition is a semicircular panel, which is arranged between the inner concave surface of the semi-circular shield model shell and the front panel of the model box, and the bottom of the soil bin partition is provided with a muck outlet; the soil bin partition, axial force The meter and the transmission rod are connected in sequence. The transmission rod passes through the side panel of the model box and is connected to the transmission outside the model box. The transmission is connected with the driving device, and the driving device is fixed on the external support; one end of the recording device is fixed on the external support, One end is connected to the soil bin partition; the soil bin partition moves in the semi-circular shield shell under the control of the transmission rod; the axial force meter is used to test the pressure of the moving panel, and the recording device is used to test the movement The moving distance of the panel; the driving device provides power for the moving panel, and the transmission is used to control the speed of the moving panel forward and backward; the soil and drainage control device includes a conveyor, a power device, a drainage pipeline, a valve, Flow meter, waste water tank, a conveyor is installed at the muck outlet at the lower part of the clapboard of the soil bin, the conveyor passes through the side panel of the model box and is connected to the power unit, which is fixed on the external support; the opening at the bottom of the conveyor is connected to the drainage There are water outlet valves and flow meters on the drain pipe, and the drain pipe is connected with the waste water tank;
所述水位控制系统包括压力泵、补给水槽、给水管及阀门;补给水槽、压力泵通过给水管相连;呈纵向排列的若干根给水管穿过模型箱一侧面板上的开口,插入到模型箱内不同高度处的填充土样中,给水管的出口处用滤膜封口;给水管上设有阀门,控制模型箱内水位,选择不同高度处给水管的开启阀门,对模型箱内填充的土样进行灌水,使水位上部土样处于不饱和状态,实现地下水位模拟;The water level control system includes a pressure pump, a supply water tank, a water supply pipe and a valve; the supply water tank and the pressure pump are connected by a water supply pipe; a number of longitudinally arranged water supply pipes pass through the opening on one side panel of the model box and are inserted into the model box In the filled soil samples at different heights, the outlet of the water supply pipe is sealed with a filter membrane; the water supply pipe is provided with a valve to control the water level in the model box, and the open valves of the water supply pipe at different heights are selected to control the soil filling in the model box. Irrigation of the sample is carried out, so that the soil sample above the water level is in an unsaturated state, and the groundwater level simulation is realized;
所述渗流示踪装置安装在模型箱的顶部,渗流示踪装置包括颜料管和颜料补给槽,若干根颜料管从模型箱的顶部沿轴线方向插入到模型箱内填充土样的浅层土层中,布置于模型箱内的近前面板处;颜料管上设有阀门,控制颜料的补充;The seepage tracing device is installed on the top of the model box, and the seepage tracing device includes a paint tube and a paint supply tank. Several paint tubes are inserted from the top of the model box along the axis direction into the shallow soil layer filled with soil samples in the model box. It is arranged near the front panel in the model box; there is a valve on the paint tube to control the replenishment of paint;
所述监测系统包括数字摄影相机,土、水压力传感器;数字摄影相机设置在模型箱前面板外部,用于记录试验过程中掘进面前方土样的变化情况;土、水压力传感器设置在土仓隔板上,用于观测掘进面压力分布及波动规律。The monitoring system includes a digital photographic camera, soil and water pressure sensors; the digital photographic camera is arranged outside the front panel of the model box, and is used to record the change of the soil sample in front of the excavation front during the test process; the soil and water pressure sensors are arranged in the soil bin The clapboard is used to observe the pressure distribution and fluctuation law of the driving face.
本实用新型所述盾构模型的土仓隔板前内部空间填充改良渣土,模拟大型土压盾构机土仓内对开挖土体的改良。The interior space in front of the partition plate of the soil bin of the shield model of the utility model is filled with improved slag, simulating the improvement of the excavated soil in the soil bin of a large-scale earth pressure shield machine.
所述驱动装置、动力装置采用伺服电机。The driving device and the power device adopt a servo motor.
所述记录装置采用直线性位移传感器。The recording device uses a linear displacement sensor.
所述传输机采用管式螺旋输送机,通过动力装置控制螺旋速度,实现定量排土、排水控制;所述管式螺旋输送机的管内预先填充密封胶泥。传输机靠近渣土出口处下方开口,开口用滤膜封口,连接排水管。The conveyor adopts a tubular screw conveyor, and the screw speed is controlled by a power device to realize quantitative soil discharge and drainage control; the pipe of the tubular screw conveyor is pre-filled with sealing glue. The conveyor is opened at the bottom near the muck outlet, the opening is sealed with a filter membrane, and the drain pipe is connected.
本实用新型在模型箱前面板外部设置补充光源。The utility model is provided with a supplementary light source outside the front panel of the model box.
利用本实施例提供的大直径土压盾构隧道掘进界面模拟试验系统,可设置不同的试验条件进行如下的对照试验:Using the large-diameter earth pressure shield tunnel excavation interface simulation test system provided in this embodiment, different test conditions can be set to carry out the following control tests:
在地下水位高度、传输机排土速度不变情况下,设置不同土仓隔板推进速度,研究掘进速度对掘进面失稳情况的影响;在地下水位高度、土仓隔板推进速度不变情况下,设置不同传输机排土速度,研究排土速度对掘进面失稳情况的影响。Under the condition that the groundwater level and the soil discharge speed of the conveyor remain unchanged, different propelling speeds of the soil bin partitions are set to study the influence of the driving speed on the instability of the driving surface; Then, set the soil dumping speed of different conveyors to study the influence of soil dumping speed on the instability of the driving face.
设置不同的地下水位,地下水位越高渗流作用效应更为明显,分析渗流作用对掘进面稳定性的影响,揭示渗流诱发掘进面失稳机理。Different groundwater levels are set, and the seepage effect is more obvious when the groundwater level is higher. The influence of seepage on the stability of the excavation face is analyzed, and the instability mechanism of the excavation face induced by seepage is revealed.
在盾构模型中不填充或填充室内试验制备的不同的改良渣土,对比分析不同改良渣土对渗流作用的抑制效果。The shield model was not filled or filled with different modified slag prepared in the laboratory test, and the inhibitory effect of different modified slag on seepage was compared and analyzed.
本实用新型具体在实施时可按如下步骤操作The utility model can be operated according to the following steps when it is implemented
试验前先安装模拟试验系统,在箱内没有土样时,标定土仓隔板的移动速度和不同速度下因面板和半圆环形盾构外壳摩擦产生的轴力计读数。然后将土仓隔板移动到距半圆环形盾构外壳的前端1/3处,盾构模型的隔板前内部空间内填充改良渣土,模拟大型土压盾构机土仓内对开挖土体的改良。Before the test, a simulation test system was installed. When there was no soil sample in the box, the moving speed of the soil bin partition and the axial force meter readings generated by the friction between the panel and the semi-circular shield shell at different speeds were calibrated. Then move the soil bin partition to 1/3 of the front end of the semicircular shield shell, and fill the interior space in front of the partition of the shield model with improved slag, simulating the excavation soil in the soil bin of the large-scale earth pressure shield machine. body improvement.
之后在模型箱内部采用落雨法填充土样,再沿模型箱前面板设置颜料管,出口埋在浅层土层。通过土仓隔板前进速度来实现盾构掘进模拟,控制传输机排土速度与土仓隔板前进相对应,使排土量等于土仓体积减小量,并设置不同的地下水位高度、土仓隔板前进速度进行模拟不同开挖过程。通过土仓隔板前的土、水压力传感器观测土仓压力分布及波动规律,渗流示踪装置显示地下水渗流规律,相机记录图片经PIV分析可得出对称面土体的位移场和速度场,轴力计的读数变化可以分析开挖面的应力释放。After that, the soil samples were filled in the model box by the falling rain method, and then the paint tube was set along the front panel of the model box, and the outlet was buried in the shallow soil layer. The shield tunneling simulation is realized by the forward speed of the soil bin clapboard, and the soil dumping speed of the conveyor is controlled to correspond to the advance of the soil bin clapboard, so that the soil dumping amount is equal to the volume reduction of the soil bin, and different groundwater level, soil The forward speed of the silo partition is used to simulate different excavation processes. The soil and water pressure sensors in front of the soil silo clapboard are used to observe the pressure distribution and fluctuation law of the soil silo. The seepage tracer device displays the seepage law of groundwater. The camera recorded pictures can be analyzed by PIV to obtain the displacement field and velocity field of the soil body on the symmetry plane. The change in the reading of the axial force gauge can analyze the stress relief of the excavation face.
本实用新型的原理是:盾构机截面为圆形,采用半圆形的盾构模型是利用轴对称性分析渗流作用下大直径盾构掘进面失稳发展过程。盾构掘进系统采用土仓隔板前进和传输机排土,模拟大型土压盾构机向前掘进和土仓排土行为,与实际盾构掘进行为接近,同时在土仓隔板前的盾构模型中填充制备好的改良渣土,模拟实际大型土压盾构机土仓内中注射添加剂并对土样进行搅拌,使其达到较好的流塑状态的过程。由于地下水位越高,渗流作用效应更为明显,为分析渗流作用对掘进面稳定性的影响,揭示渗流诱发掘进面失稳机理,模型需要设置不同的地下水位高度。水位控制装置通过设置在不同高度的出水口向模型箱内注水,设置不同的水位高度,使水位下部土样处于饱和状态,上部土样为不饱和状态,来模拟真实地下水位情况下的土样状态。渗流示踪装置通过在浅层土样中沿轴线方向架设一排颜料管,并向管中补充各色颜料,颜料在渗流作用下会进行扩散的情况对所在位置处流线进行示踪,获得掘进面渗流场分布规律。监测系统分为两个部分,一是在模型箱前面板设置外部数字摄影相机,记录试验过程中掘进面前方土样的变化情况,再通过颗粒数字测量系统(PIV)对观测图像处理;二是在土场隔板前设置土、水压力传感器,测量掘进面上土、水压力分布情况和波动规律。由此来分析掘进面稳定状态,揭示渗流作用下大直径盾构掘进面失稳发展过程及阶段性特征。The principle of the utility model is as follows: the cross section of the shield machine is circular, and the semicircular shield model is used to analyze the instability development process of the large-diameter shield tunneling face under the action of seepage by using the axis symmetry. The shield excavation system adopts the soil bunker partition to advance and the conveyor to dump soil, simulating the forward excavation and soil dumping behavior of the large earth pressure shield machine, which is close to the actual shield tunneling behavior. Filling the prepared improved slag in the construction model, simulating the process of injecting additives into the soil bin of the actual large-scale earth pressure shield machine and stirring the soil sample to make it reach a better flow-plastic state. Since the higher the groundwater level, the more obvious the seepage effect is. In order to analyze the effect of seepage on the stability of the excavation face and reveal the instability mechanism of the excavation face induced by seepage, the model needs to set different groundwater table heights. The water level control device injects water into the model box through the water outlets set at different heights, and sets different water level heights, so that the soil samples at the bottom of the water level are in a saturated state, and the soil samples at the upper part are in an unsaturated state to simulate the soil samples under the real groundwater level. state. The seepage tracer device traces the streamline at the location by setting up a row of paint tubes in the shallow soil sample along the axis direction, and adding various colors of paint to the tubes. The paint will diffuse under the action of seepage. Distribution law of surface seepage field. The monitoring system is divided into two parts. One is to set an external digital camera on the front panel of the model box to record the changes of the soil sample in front of the excavation during the test process, and then to process the observed images through the particle digital measurement system (PIV). Soil and water pressure sensors are installed in front of the soil field partition to measure the distribution and fluctuation of soil and water pressure on the excavation surface. From this, the stable state of the excavation face is analyzed, and the instability development process and stage characteristics of the large-diameter shield excavation face under the action of seepage are revealed.
与现有技术相比,本实用新型具有以下优点:本实用新型提供的大直径土压盾构隧道掘进界面模拟试验系统的关键性功能是实现渗流作用下大直径盾构掘进面失稳发展过程的模拟观测,对掘进面失稳做出有效的预警,进而建立对应失稳机制。采用推进土仓隔板和渣土传输模拟盾构掘进过程,与实际盾构掘进行为更为接近。通过制备不同的改良渣土,在盾构模型中进行填筑,可以分析改良渣土的性质对掘进面的失稳情况的影响。Compared with the prior art, the utility model has the following advantages: the key function of the large-diameter earth pressure shield tunnel excavation interface simulation test system provided by the utility model is to realize the instability development process of the large-diameter shield excavation surface under the action of seepage. The simulation observation can make effective early warning for the instability of the driving face, and then establish the corresponding instability mechanism. The shield excavation process is simulated by propelling the soil silo partition and muck transfer, which is closer to the actual shield excavation behavior. By preparing different modified muck soils and filling them in the shield model, the influence of the properties of the modified muck soils on the instability of the excavation surface can be analyzed.
附图说明Description of drawings
图1为本实用新型实施例提供的一种大直径土压盾构隧道掘进界面模拟试验系统的正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of a kind of large-diameter earth pressure shield tunnel excavation interface simulation test system provided by the embodiment of the present utility model;
图2为本实用新型实施例提供的模拟试验系统的侧视剖面结构示意图;Fig. 2 is the side view sectional structure schematic diagram of the simulation test system provided by the embodiment of the present utility model;
图3为模拟试验系统中盾构模型的侧视剖面结构示意图;Fig. 3 is the side view sectional structure schematic diagram of the shield model in the simulation test system;
图4为模拟试验系统中盾构掘进系统的结构示意图;Fig. 4 is the structural schematic diagram of the shield tunneling system in the simulation test system;
图5为模拟试验系统中排土、排水控制装置的局部详图;Figure 5 is a partial detail view of the soil dumping and drainage control device in the simulated test system;
图6为本实用新型实施例提供的模拟试验系统中水位控制装置及渗流示踪装置的结构示意图;6 is a schematic structural diagram of a water level control device and a seepage tracer device in a simulation test system provided by an embodiment of the present invention;
图中,1.模型箱;2.盾构模型;3.盾构掘进系统;4.水位控制装置;5.渗流示踪装置;6.监测系统;7.土样;8.数字摄影相机;9.补充光源;10.土、水压力传感器;11.模型箱前面板;12.半圆环形盾构外壳;13.盾构支座;14.土仓隔板;15.轴力计;16.传动杆;17.直线位移传感器;18.变速器;19.伺服电机A;20.橡胶密封条;21.渣土出口;22.传输机;23.伺服电机B;24.排水管;25.阀门;26.流量计;27.废水槽;28.密封胶泥;29.压力泵;30.补给水槽;31.给水管;32.颜料补给槽;33.颜料管;34.改良渣土。In the figure, 1. Model box; 2. Shield model; 3. Shield tunneling system; 4. Water level control device; 5. Seepage tracer device; 6. Monitoring system; 7. Soil sample; 8. Digital camera; 9. Supplementary light source; 10. Soil and water pressure sensors; 11. Front panel of model box; 12. Semi-circular shield shell; 13. Shield support; 14. Earth bin partition; 15. Axial force gauge; 16. Transmission rod; 17. Linear displacement sensor; 18. Transmission; 19. Servo motor A; 20. Rubber sealing strip; 21. Muck outlet; 22. Conveyor; 23. Servo motor B; 24. Drain pipe; 25.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型的技术方案作进一步详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
本实施例提供一种大直径土压盾构隧道掘进界面模拟试验系统,通过设置不同的水位高度,模拟不同的掘进速度,监测渗流过程、土仓压力波动、土层变形和掘进面轴力,从而研究渗透地层中大直径盾构掘进面的地下水渗流规律及失稳特征。This embodiment provides a large-diameter earth pressure shield tunnel excavation interface simulation test system. By setting different water level heights, simulating different excavation speeds, monitoring the seepage process, soil tank pressure fluctuation, soil layer deformation and the axial force of the excavation surface, In order to study the groundwater seepage law and instability characteristics of large-diameter shield tunneling surface in permeable strata.
参见附图1和 2,本实施例提供的模拟试验系统包括模型箱1,盾构模型2,盾构掘进系统3,水位控制装置4,渗流示踪装置5及监测系统6。模型箱为矩形上部开口箱,以此来填充土样7并安放盾构模型2;模型箱1的四周面板都是透明钢化玻璃板,便于外部监测记录土层变形情况,模型箱1底面板为钢板。左、右侧面板设有开口,左面板上开口为半圆形开口,直径550mm,右面板不同高度处设置开口。Referring to Figures 1 and 2, the simulation test system provided in this embodiment includes a
监测系统6包括数字摄影相机8,补充光源9,土、水压力传感器10;数字摄影相机8、补充光源9设置在模型箱前面板11的外部,用于记录试验过程中掘进面前方土样的变化情况,可以运用PIV分析处理照片;土、水压力传感器10设置在土仓隔板上,用于观测掘进面压力分布及波动规律。The monitoring system 6 includes a digital photographic camera 8, a supplementary light source 9, and soil and
盾构模型2为半圆环柱形模型,包括半圆环形盾构外壳,内弧形实体盾构支座,半圆环形盾构外壳的半圆环状外凸面能与盾构支座的内弧面匹配固定;半圆环形盾构外壳利用盾构支座与模型箱的前面板、底面板、左面板固定,半圆环形盾构外壳左侧与模型箱一侧面板开口对齐;盾构支座的底面固定在模型箱的底面板,保证半圆环形盾构外壳的半圆环状内凹面面向模型箱的前面板;The
参见附图3,盾构模型为半圆环柱形模型,包括半圆环形盾构外壳12,盾构支座13,用于利用轴对称性分析圆环柱形盾构掘进引起的掘进面的地下水渗流规律及失稳特征。半圆环形盾构外壳12采用镀铝合金钢制成,内直径600mm,盾构支座13为采用高强度合金钢板制成的内弧形实体支座,半圆环形盾构外壳12的半圆环状外凸面能与盾构支座13的内弧面匹配固定。半圆环形盾构外壳12利用盾构支座13安装在模型箱内,具体为:半圆环形盾构外壳12利用盾构支座13与模型箱的前面板、底面板、左面板固定,半圆环形盾构外壳12左侧与模型箱左面板开口中心对齐,盾构支座13的底面固定在模型箱的底面板,保证半圆环形盾构外壳12的半圆环状内凹面面向模型箱的前面板。土仓隔板14的边缘粘贴有橡胶密封条20,略擦着半圆环形盾构外壳12来避免土样进入盾构;土仓隔板14下部设有直径为60mm渣土出口21,连接排土、排水控制装置,实现盾构掘进排土和渗流控制;土、水压力传感器10设置在土仓隔板14上,用于观测掘进面压力分布及波动规律。Referring to FIG. 3, the shield model is a semi-circular cylindrical model, including a
参见附图4和5,分别为本实施例提供的模拟试验系统中盾构掘进系统的结构示意图和排土、排水控制装置的局部详图。Referring to Figures 4 and 5, the schematic diagram of the structure of the shield tunneling system and the partial details of the soil dumping and drainage control device in the simulation test system provided in this embodiment are respectively.
盾构掘进系统包括土仓控制装置和排土、排水控制装置。土仓控制装置包括土仓隔板14、轴力计15、传动杆16、直线位移传感器17、变速器18、伺服电机A19及外部支座。The shield tunneling system includes soil bin control device and soil dumping and drainage control device. The soil bin control device includes a
土仓隔板14为半圆形面板,半径略小于半圆环形盾构外壳的半圆环状内凹面的内径整体设置在半圆环形盾构外壳内凹面与模型箱的前面板之间,厚度为40mm。盾构模型的土仓隔板14前内部空间内填充改良渣土34,模拟大型土压盾构机土仓内对开挖土体的改良;土、水压力传感器10设置在土仓隔板14上,用于观测掘进面压力分布及波动规律。The
土仓隔板14、轴力计15、传动杆16依次相连,传动杆16穿过模型箱左面板开口,连接到模型箱外的变速器18,变速器18与伺服电机A19相连,伺服电机A19固定在外部支座上。直线位移传感器17一端固定在外部支座上,一端连接在土仓隔板14上。土仓隔板14上设有滚轮,利用滚轮,土仓隔板14能在传动杆16的控制下,在半圆环形盾构外壳内移动。轴力计15用于测试土仓隔板14上的压力,直线位移传感器17测试土仓隔板14的移动距离。伺服电机A19为土仓隔板14移动提供动力,通过变速器18控制土仓隔板14前进和后退的速度,操作时速度应控制在0.02mm/s~0.25mm/s。The
排土、排水控制装置包括传输机22、伺服电机B23、排水管24、阀门25、流量计26、废水槽27,在隔板下部渣土出口安装输送机22,传输机22通过模型箱左侧左面板开口,连接到伺服电机B23,伺服电机B23固定在外部支座上;输送机22为直径为60mm管式螺旋输送机,管内预先填充密封胶泥28防止喷涌,通过伺服电机B23控制螺旋速度,实现定量排土、排水控制;传输机22靠近渣土出口下方开口连接排水管24,开口用滤膜封口,防止土样进入排水管24,排水管24上设有阀门25、流量计26,排水管24连接到废水槽27。The soil dumping and drainage control device includes a conveyor 22, a servo motor B23, a
参见附图6,为本实施例提供的模拟试验系统中水位控制装置和渗流示踪装置的结构示意图。Referring to FIG. 6 , it is a schematic structural diagram of the water level control device and the seepage tracer device in the simulation test system provided in this embodiment.
水位控制系统包括压力泵29、补给水槽30、给水管31及阀门25。给水管31穿过在模型箱右面板不同高度处的开口,伸入模型箱内3~5cm,开口处缝隙用密封材料填堵,防止漏水,给水管31出口用滤膜封口,防止土样进入管内。补给水槽30、压力泵29通过给水管31相连,给水管31上设有阀门25,用于将水送至不同高度,实现地下水位模拟。The water level control system includes a
渗流示踪装置包括颜料补给槽32、颜料管33,颜料管33靠近模型箱前面板布置,沿轴线方向架设在浅层土层中,采用颜料补给槽32为颜料管33补给各色颜料,颜料补给槽32架设在模型箱上方,颜料管33上设有阀门控制颜料的补充,颜料在渗流作用下的扩散可以对所在位置处渗流分布进行示踪。The seepage tracing device includes a
模拟试验系统实施时,具体步骤如下:When the simulation test system is implemented, the specific steps are as follows:
(1)安装模型箱1,各面板之间采用硅酮结构胶进行粘接。焊接固定盾构支座13,将半圆环形盾构外壳12粘接到盾构支座13和模型箱前面板11上,左侧对齐模型箱1左面板开口。(1) Install the
(2)安装盾构掘进系统3。土仓隔板14安装在盾构模型2内,土仓隔板14前设置土、水压力传感器10,连接传动杆16、轴力计15、变速器18与伺服电机A19,将排水管24连接到传输机22上,传输机22后端连接伺服电机B23,再将传输机22前端安装到土仓隔板14下部渣土出口21处,并填充一段密封胶泥28。(2) Install the shield tunneling system 3. The
(3)安装水位控制装置4,开口处缝隙用密封材料填堵,检测模型箱1是否有漏水情况,若出现漏水,对漏水处进行密封。(3) Install the water
(4)标定无土样时土仓隔板14移动速度和不同速度下因面板和半圆环形盾构外壳12摩擦产生的轴力计15读数。(4) When calibrating no soil sample, the moving speed of the
(5)移动土仓隔板14到距半圆环形盾构外壳12的前端1/3处,并填充改良渣土34。(5) Move the
(6)在模型箱1内部采用落雨法填充土样7,当土样7高度满足浅埋隧道对应的模型高度时,安装渗流示踪装置,颜料管33沿模型箱前面板11设置,出口埋在浅层土层。(6) The
(7)在模型向前面板11前方架设数字摄影相机8、补充光源9。(7) A digital photographic camera 8 and a supplementary light source 9 are erected in front of the front panel 11 of the model.
(8)通过水位控制系统4向模型箱1内加水,模拟地下水位。(8) Add water to the
(9)水位稳定后,打开排水管24上的阀门25,启动盾构掘进系统3,推动土仓隔板14前进,传输机22开始运作排土。同时打开渗流示踪装置5颜料管33上的阀门25。(9) After the water level is stable, open the
(10)通过渗流示踪装置显示地下水渗流规律,土仓隔板14前的土、水压力传感器10观测土仓压力分布及波动规律,相机记录图片经PIV分析可得出对称面土体的位移场和速度场,轴力计15的读数变化可以分析开挖面的应力释放。由此来分析掘进面稳定状态,揭示渗流作用下大直径盾构掘进面失稳发展过程及阶段性特征。(10) The seepage law of groundwater is displayed by the seepage tracer device. The soil and
利用本实施例提供的大直径土压盾构隧道掘进界面模拟试验系统,可设置不同的试验条件进行如下的对照试验:Using the large-diameter earth pressure shield tunnel excavation interface simulation test system provided in this embodiment, different test conditions can be set to carry out the following control tests:
在地下水位高度、传输机22排土速度不变情况下,设置不同土仓隔板14推进速度,研究掘进速度对掘进面失稳情况的影响;在地下水位高度、土仓隔板14推进速度不变情况下,设置不同传输机22排土速度,研究排土速度对掘进面失稳情况的影响。Under the condition that the groundwater level and the soil discharge speed of the conveyor 22 remain unchanged, different propelling speeds of the
设置不同的地下水位,地下水位越高渗流作用效应更为明显,分析渗流作用对掘进面稳定性的影响,揭示渗流诱发掘进面失稳机理。Different groundwater levels are set, and the seepage effect is more obvious when the groundwater level is higher. The influence of seepage on the stability of the excavation face is analyzed, and the instability mechanism of the excavation face induced by seepage is revealed.
在盾构模型2中不填充或填充室内试验制备的不同的改良渣土34,对比分析不同改良渣土对渗流作用的抑制效果。The
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Cited By (5)
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CN111255471A (en) * | 2020-01-15 | 2020-06-09 | 中南大学 | Multi-working-condition soil pressure balance shield muck workability test simulation test system |
CN111693675A (en) * | 2020-06-23 | 2020-09-22 | 中山大学 | Tunnel non-excavation construction test device and method capable of simulating penetration of existing structures |
CN113188994A (en) * | 2021-04-08 | 2021-07-30 | 同济大学 | Excavation surface stability test device and method considering vibration effect of shield cutter head |
CN115902162A (en) * | 2022-12-09 | 2023-04-04 | 浙江杭海城际铁路有限公司 | Device and method for simulating influence of tunnel local foundation subsidence caused by shield tunneling |
CN118408884A (en) * | 2024-07-03 | 2024-07-30 | 中铁十五局集团有限公司 | Stability test method for shield tunnel excavation face |
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CN111255471A (en) * | 2020-01-15 | 2020-06-09 | 中南大学 | Multi-working-condition soil pressure balance shield muck workability test simulation test system |
CN111693675A (en) * | 2020-06-23 | 2020-09-22 | 中山大学 | Tunnel non-excavation construction test device and method capable of simulating penetration of existing structures |
CN113188994A (en) * | 2021-04-08 | 2021-07-30 | 同济大学 | Excavation surface stability test device and method considering vibration effect of shield cutter head |
CN115902162A (en) * | 2022-12-09 | 2023-04-04 | 浙江杭海城际铁路有限公司 | Device and method for simulating influence of tunnel local foundation subsidence caused by shield tunneling |
CN118408884A (en) * | 2024-07-03 | 2024-07-30 | 中铁十五局集团有限公司 | Stability test method for shield tunnel excavation face |
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