CN209902928U - A new type of flexible polishing equipment - Google Patents

A new type of flexible polishing equipment Download PDF

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Publication number
CN209902928U
CN209902928U CN201920484369.2U CN201920484369U CN209902928U CN 209902928 U CN209902928 U CN 209902928U CN 201920484369 U CN201920484369 U CN 201920484369U CN 209902928 U CN209902928 U CN 209902928U
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polishing
ring rail
cylinder
frame
novel flexible
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Chinese (zh)
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余秀谋
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Dongguan River Valley Automation Technology Co Ltd
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Dongguan River Valley Automation Technology Co Ltd
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Abstract

The utility model discloses a novel flexible polishing equipment, include: bottom plate, roof, ring rail, polishing frame, abrasive material jar, fixedly connected with pillar between roof and the bottom plate, the below at the roof is fixed in the ring rail installation, polishing frame suit is on ring rail and with it sliding fit, installs polishing subassembly in the polishing frame, has the brush board in the polishing frame, and the top surface and the ring rail contact of brush board, brush board are the polishing subassembly power supply, still are equipped with the conveying chain along the ring rail setting on the ring rail, and conveying chain drives the polishing frame and slides along the ring rail, the abrasive material jar is installed on the bottom plate and is the setting of article font along the ring rail, installs the pneumatic cylinder that drive abrasive material jar goes up and down on the bottom plate. The polishing machine frame drives the cutter clamp to move along the track of the annular guide rail, so that rough polishing, middle polishing and finish polishing of the cutter can be conveniently finished in the grinding material cylinder without changing grinding materials, the labor burden of workers is reduced, and the working efficiency is improved.

Description

一种新型柔性抛光设备A new type of flexible polishing equipment

技术领域technical field

本实用新型涉及五金刀具表面处理技术领域,具体是一种新型柔性抛光设备。The utility model relates to the technical field of surface treatment of hardware tools, in particular to a novel flexible polishing device.

背景技术Background technique

硬质合金刀具在刚磨制完成后有锋利的刃口,直接使用会大大降低刀具的使用寿命,为了延长刀具的使用寿命,往往需要将锋利的刀刃进行钝化或抛光处理以使在刀具在切削过程中与工件之间实现柔性冲击,避免刚性冲击导致刀具损坏。Carbide tools have sharp edges after grinding, and direct use will greatly reduce the service life of the tools. During the cutting process, a flexible impact is achieved between the workpiece and the workpiece to avoid tool damage caused by rigid impact.

目前市场上的抛光钝化设备通常选择更换磨料的方式实现对刀具的粗抛光、中抛光、精抛光工序,例如,在申请号为CN205129599U,名称为“一种刀具钝化机”的专利中,通过旋转轴绕驱动电机的输出轴转动以及旋转轴的自转,带动刀具在装有磨料的磨料缸内转动,从而实现刀具的抛光钝化,这种钝化方式粗抛光、中抛光、精抛光都需要人工更换不同的磨料,工作麻烦,增加工人的劳动负担且效率较低。At present, the polishing and passivation equipment on the market usually chooses to replace the abrasive to realize the rough polishing, medium polishing and fine polishing of the tool. Through the rotation of the rotating shaft around the output shaft of the driving motor and the rotation of the rotating shaft, the tool is driven to rotate in the abrasive cylinder equipped with abrasive, so as to realize the polishing passivation of the tool. It needs to manually replace different abrasives, which is troublesome, increases the labor burden of workers and is less efficient.

实用新型内容Utility model content

本实用新型为克服上述情况不足,旨在提供一种能解决上述问题的技术方案。In order to overcome the above-mentioned shortcomings, the present utility model aims to provide a technical solution that can solve the above-mentioned problems.

一种新型柔性抛光设备,包括:底板、顶板、环形导轨、抛光机架、磨料缸,所述顶板与底板之间固定连接有支柱,所述环形导轨安装固定在顶板的下方,所述抛光机架套装在环形导轨上并与之滑动配合,抛光机架内安装有抛光组件,抛光机架上具有电刷板,电刷板的顶面与环形导轨接触,电刷板为抛光组件供电,环形导轨上还设有沿环形导轨设置的传送链条,传送链条带动抛光机架沿环形导轨滑动,所述磨料缸安装于底板上并沿环形导轨呈品字形设置,底板上安装有驱动磨料缸升降的液压缸。A new type of flexible polishing equipment, comprising: a bottom plate, a top plate, an annular guide rail, a polishing frame, and an abrasive cylinder, a pillar is fixedly connected between the top plate and the bottom plate, the annular guide rail is installed and fixed under the top plate, and the polishing machine The frame is sleeved on the annular guide rail and slidably matched with it, the polishing assembly is installed in the polishing frame, the polishing frame is provided with a brush plate, the top surface of the brush plate is in contact with the annular guide rail, and the brush plate supplies power to the polishing assembly. The guide rail is also provided with a conveying chain arranged along the annular guide rail, and the conveying chain drives the polishing frame to slide along the annular guide rail. hydraulic cylinder.

进一步的,所述环形导轨上设有环形槽,环形槽内设有滚珠。Further, the annular guide rail is provided with an annular groove, and the annular groove is provided with balls.

进一步的,所述抛光机架包括:上板、下板以及固定连接于上板、下板之间的支杆,所述电刷板固定安装于上板的顶面,抛光组件安装于下板上。Further, the polishing frame includes: an upper plate, a lower plate and a support rod fixedly connected between the upper plate and the lower plate, the brush plate is fixedly installed on the top surface of the upper plate, and the polishing component is installed on the lower plate superior.

进一步的,所述电刷板的顶面位于环形导轨的两侧具有连杆,连杆上同轴套装有与之转动配合的滚轴,连杆的顶端固定连接有内侧卡块、外侧卡块,内侧卡块、外侧卡块与环形导轨的顶面接触并与之滑动配合。Further, the top surface of the brush plate is located on both sides of the annular guide rail with connecting rods, the connecting rods are coaxially sleeved with rollers that rotate and cooperate with them, and the top of the connecting rods are fixedly connected with inner clamping blocks and outer clamping blocks. , the inner clamping block and the outer clamping block are in contact with the top surface of the annular guide rail and are slidably matched with it.

进一步的,所述内侧卡块上固定安装有小型电机,小型电机的转轴上套装有与之紧配的插杆,小型电机驱动插杆在竖直方向上摆动插入到传送链条的间隙中。Further, a small motor is fixedly installed on the inner clamping block, and the rotating shaft of the small motor is sleeved with an insertion rod that is tightly matched with it. The small motor drives the insertion rod to swing vertically and insert into the gap of the transmission chain.

进一步的,所述内侧卡块的前侧延伸有支撑块,支撑块的底面与滚珠接触。Further, a support block is extended on the front side of the inner clamping block, and the bottom surface of the support block is in contact with the ball.

进一步的,所述磨料缸包括:粗抛缸、中抛缸、精抛缸,粗抛缸、中抛缸、精抛缸内分别存放对应的抛光磨料。Further, the abrasive cylinder includes: a rough throwing cylinder, a medium throwing cylinder, and a fine throwing cylinder, and corresponding polishing abrasives are respectively stored in the rough throwing cylinder, the intermediate throwing cylinder, and the fine throwing cylinder.

进一步的,所述磨料缸上设有红外发射器,内侧卡块上对应设有红外接收器,红外接收器与小型电机、液压缸信号连接。Further, an infrared transmitter is provided on the abrasive cylinder, an infrared receiver is correspondingly provided on the inner clamping block, and the infrared receiver is signal-connected to the small motor and the hydraulic cylinder.

进一步的,所述抛光组件包括:动力电机、动力头、刀具夹具,所述动力电机安装在抛光机架的下板上且其转轴穿过下板与动力头连接并驱动动力头旋转,刀具夹具安装在动力头的底部并通过动力头驱动旋转。Further, the polishing assembly includes: a power motor, a power head, and a tool holder, the power motor is installed on the lower plate of the polishing frame and its rotating shaft passes through the lower plate to connect with the power head and drive the power head to rotate, and the tool holder Installed on the bottom of the power head and driven to rotate by the power head.

进一步的,所述环形导轨上可安装多组装有抛光组件的抛光机架。Further, a plurality of polishing racks assembled with polishing components can be installed on the annular guide rail.

与现有技术相比,本实用新型取得的有益效果为:本实用新型结构新颖,采用环形导轨,机架带动刀具夹持组件沿环形导轨的轨迹移动,方便的在磨料缸中完成对刀具的粗抛光、中抛光、精抛光而无需更换磨料,减轻工人的劳动负担并提高工作效率。Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model has a novel structure, adopts an annular guide rail, the frame drives the tool clamping assembly to move along the track of the annular guide rail, and conveniently completes the cutting tool in the abrasive cylinder. Rough polishing, medium polishing, and fine polishing without changing abrasives, reducing the labor burden of workers and improving work efficiency.

本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1为本发明一种柔性抛光设备的结构示意图;1 is a schematic structural diagram of a flexible polishing device of the present invention;

图2为本发明中机架的结构示意图;Fig. 2 is the structural representation of the rack in the present invention;

图3为图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;

图4为本发明中传送链条的结构示意图。FIG. 4 is a schematic structural diagram of a transmission chain in the present invention.

具体实施方式Detailed ways

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-2,一种新型柔性抛光设备,包括:底板1、顶板2、环形导轨3、抛光机架4、磨料缸,所述顶板2与底板1之间固定连接有支柱11,所述环形导轨3安装固定在顶板2的下方,所述抛光机4架套装在环形导轨3上并与之滑动配合,抛光机架3内安装有抛光组件6,抛光机架4上具有电刷板41,电刷板41的顶面与环形导轨3接触,电刷板41为抛光组件6供电,环形导轨3上还设有沿环形导轨3设置的传送链条7,传送链条7带动抛光机架4沿环形导轨3滑动,所述磨料缸安装于底板1上并沿环形导轨3呈品字形设置,底板1上安装有驱动磨料缸升降的液压缸8。1-2, a new type of flexible polishing equipment includes: a bottom plate 1, a top plate 2, an annular guide rail 3, a polishing frame 4, an abrasive cylinder, and a support 11 is fixedly connected between the top plate 2 and the bottom plate 1, so The annular guide rail 3 is installed and fixed under the top plate 2, the polishing machine 4 is sleeved on the annular guide rail 3 and slidably matched with it, the polishing assembly 6 is installed in the polishing frame 3, and the polishing frame 4 is provided with a brush plate 41. The top surface of the brush plate 41 is in contact with the annular guide rail 3. The brush plate 41 supplies power to the polishing assembly 6. The annular guide rail 3 is also provided with a conveying chain 7 arranged along the annular guide rail 3. The conveying chain 7 drives the polishing frame 4. Sliding along the annular guide rail 3 , the abrasive cylinder is installed on the bottom plate 1 and is arranged in a zigzag shape along the annular guide rail 3 , and a hydraulic cylinder 8 that drives the abrasive cylinder to rise and fall is installed on the base plate 1 .

进一步的,所述环形导轨3上设有环形槽31,环形槽31内设有滚珠32。Further, the annular guide rail 3 is provided with an annular groove 31 , and the annular groove 31 is provided with balls 32 .

进一步的,所述抛光机架4包括:上板42、下板43以及固定连接于上板42、下板43之间的支杆44,所述电刷板41固定安装于上板42的顶面,抛光组件6安装于下板上。Further, the polishing frame 4 includes: an upper plate 42 , a lower plate 43 and a support rod 44 fixedly connected between the upper plate 42 and the lower plate 43 , and the brush plate 41 is fixedly installed on the top of the upper plate 42 On the surface, the polishing assembly 6 is mounted on the lower plate.

进一步的,所述电刷板41的顶面位于环形导轨3的两侧具有连杆(图未示出),连杆(图未示出)上同轴套装有与之转动配合的滚轴411,连杆(图未示出)的顶端固定连接有内侧卡块45、外侧卡块46,内侧卡块45、外侧卡块46与环形导轨3的顶面接触并与之滑动配合。Further, the top surface of the brush plate 41 is located on both sides of the annular guide rail 3 with connecting rods (not shown), and the connecting rods (not shown) are coaxially sleeved with rollers 411 that are rotatably matched with them. The top end of the connecting rod (not shown) is fixedly connected with an inner block 45 and an outer block 46, which are in contact with the top surface of the annular guide rail 3 and slidingly cooperate with it.

进一步的,所述内侧卡块45上固定安装有小型电机451,小型电机451的转轴上套装有与之紧配的插杆452,小型电机451驱动插杆452在竖直方向上摆动插入到传送链条7的间隙中。Further, a small motor 451 is fixedly installed on the inner clamping block 45, and the rotating shaft of the small motor 451 is sleeved with an insertion rod 452 that is tightly matched with it. The small motor 451 drives the insertion rod 452 to swing in the vertical direction. in the gap of chain 7.

进一步的,所述内侧卡块45的前侧延伸有支撑块453,支撑块453的底面与滚珠32接触。Further, a support block 453 extends from the front side of the inner locking block 45 , and the bottom surface of the support block 453 is in contact with the ball 32 .

进一步的,所述磨料缸包括:粗抛缸51、中抛缸52、精抛缸53,粗抛缸51、中抛缸52、精抛缸53内分别存放对应的抛光磨料。Further, the abrasive cylinder includes: a rough throwing cylinder 51 , a medium throwing cylinder 52 , and a fine throwing cylinder 53 . The rough throwing cylinder 51 , the intermediate throwing cylinder 52 , and the fine throwing cylinder 53 store corresponding polishing abrasives respectively.

进一步的,所述磨料缸上设有红外发射器54,内侧卡块45上对应设有红外接收器453,红外接收器453与小型电机451、液压缸8信号连接。Further, an infrared transmitter 54 is provided on the abrasive cylinder, and an infrared receiver 453 is correspondingly provided on the inner clamping block 45 , and the infrared receiver 453 is signally connected to the small motor 451 and the hydraulic cylinder 8 .

进一步的,所述抛光组件6包括:动力电机61、动力头62、刀具夹具63,所述动力电机61安装在抛光机架4的下板43上且其转轴穿过下板43与动力头连62接并驱动动力头62旋转,刀具夹具63安装在动力头62的底部并通过动力头62驱动旋转。Further, the polishing assembly 6 includes: a power motor 61, a power head 62, and a tool holder 63. The power motor 61 is mounted on the lower plate 43 of the polishing frame 4 and its rotating shaft passes through the lower plate 43 and is connected to the power head 62 is connected to and drives the power head 62 to rotate, and the tool holder 63 is mounted on the bottom of the power head 62 and is driven to rotate by the power head 62 .

进一步的,所述环形导轨3上可安装多组装有抛光组件6的抛光机架4。Further, a plurality of polishing racks 4 assembled with polishing assemblies 6 can be installed on the annular guide rail 3 .

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (10)

1. A novel flexible polishing apparatus comprising: bottom plate, roof, ring rail, polishing frame, abrasive cylinder, its characterized in that, fixedly connected with pillar between roof and the bottom plate, the below at the roof is fixed in the ring rail installation, polishing frame suit is on ring rail and with it sliding fit, installs polishing subassembly in the polishing frame, has the brush board in the polishing frame, and the top surface and the ring rail contact of brush board, brush board are the polishing subassembly power supply, still are equipped with the conveying chain along the ring rail setting on the ring rail, and conveying chain drives the polishing frame and slides along the ring rail, the abrasive cylinder is installed on the bottom plate and is the setting of article font along the ring rail, installs the pneumatic cylinder that drive abrasive cylinder goes up and down on the bottom plate.
2. The novel flexible polishing device as claimed in claim 1, wherein the annular guide rail is provided with an annular groove, and the annular groove is internally provided with a ball.
3. A novel flexible polishing apparatus as set forth in claim 2 wherein the polishing frame comprises: the polishing device comprises an upper plate, a lower plate and a support rod fixedly connected between the upper plate and the lower plate, wherein the electric brush plate is fixedly arranged on the top surface of the upper plate, and the polishing assembly is arranged on the lower plate.
4. The novel flexible polishing device as claimed in claim 3, wherein the top surface of the brush plate is provided with connecting rods at two sides of the annular guide rail, the connecting rods are coaxially sleeved with rollers in running fit with the connecting rods, the top ends of the connecting rods are fixedly connected with an inner clamping block and an outer clamping block, and the inner clamping block and the outer clamping block are in contact with and in sliding fit with the top surface of the annular guide rail.
5. The novel flexible polishing device as claimed in claim 4, wherein the inner fixture block is fixedly provided with a small motor, a rotating shaft of the small motor is sleeved with an insertion rod which is tightly matched with the small motor, and the small motor drives the insertion rod to swing and insert into a gap of the conveying chain in the vertical direction.
6. The novel flexible polishing device as claimed in claim 4, wherein a support block extends from the front side of the inner fixture block, and the bottom surface of the support block contacts with the balls.
7. The novel flexible polishing apparatus as set forth in claim 5, wherein the abrasive cylinder comprises: the polishing device comprises a rough polishing cylinder, a middle polishing cylinder and a fine polishing cylinder, wherein corresponding polishing abrasive materials are respectively stored in the rough polishing cylinder, the middle polishing cylinder and the fine polishing cylinder.
8. The novel flexible polishing device as claimed in claim 7, wherein the abrasive cylinder is provided with an infrared emitter, the inner fixture block is correspondingly provided with an infrared receiver, and the infrared receiver is in signal connection with a small motor and a hydraulic cylinder.
9. The novel flexible polishing apparatus of claim 1, wherein the polishing assembly comprises: the polishing machine comprises a power motor, a power head and a cutter clamp, wherein the power motor is installed on a lower plate of a polishing rack, a rotating shaft of the power motor penetrates through the lower plate to be connected with the power head and drive the power head to rotate, and the cutter clamp is installed at the bottom of the power head and is driven to rotate through the power head.
10. The novel flexible polishing apparatus as recited in claim 1, wherein a plurality of polishing frames with polishing assemblies are mounted on the ring rail.
CN201920484369.2U 2019-04-11 2019-04-11 A new type of flexible polishing equipment Expired - Fee Related CN209902928U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109909856A (en) * 2019-04-11 2019-06-21 东莞河谷自动化科技有限公司 A kind of novel flexible polishing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109909856A (en) * 2019-04-11 2019-06-21 东莞河谷自动化科技有限公司 A kind of novel flexible polishing equipment
CN109909856B (en) * 2019-04-11 2024-01-16 东莞河谷自动化科技有限公司 Flexible polishing equipment

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