CN204094600U - The two-sided polishing and burnishing machine of numerical-control full-automatic - Google Patents

The two-sided polishing and burnishing machine of numerical-control full-automatic Download PDF

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Publication number
CN204094600U
CN204094600U CN201420606683.0U CN201420606683U CN204094600U CN 204094600 U CN204094600 U CN 204094600U CN 201420606683 U CN201420606683 U CN 201420606683U CN 204094600 U CN204094600 U CN 204094600U
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column
wheel assembly
polishing
assembly
vertical slide
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CN201420606683.0U
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蔡国庆
杨正宏
蔡晶
邵华
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Nanjing Ningqing CNC Machine Tool Manufacture Co Ltd
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Nanjing Ningqing CNC Machine Tool Manufacture Co Ltd
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Abstract

本实用新型涉及数控全自动双面抛磨机。本实用新型结构为伺服电机与滚珠丝杆组件连接,滚珠丝杆组件与立柱相连接,两个直线导轨分立在立柱左右两侧,滚珠螺母连接垂直滑板,直线轴承座与垂直滑板连接,两个电机分别与两个立柱顶部左侧、右侧连接,主动轮与电机连接,抛轮组件与垂直滑板相对连接,两个张紧轮组件分别与立柱连接,砂带与主动轮、抛轮组件、从动轮组件及张紧轮组件闭环连接,抛轮气缸与抛轮组件连接,送料机构在床身前方。本实用新型解决了人工完成抛磨带来的缺陷。本实用新型采用数控方式调整抛磨范围,适合各类、各种规格手工具抛磨,调整十分便捷。

The utility model relates to a numerically controlled full-automatic double-sided polishing machine. The structure of the utility model is that the servo motor is connected with the ball screw assembly, the ball screw assembly is connected with the column, two linear guide rails are separated on the left and right sides of the column, the ball nut is connected with the vertical slide plate, the linear bearing seat is connected with the vertical slide plate, two The motor is respectively connected to the left and right sides of the top of the two columns, the driving wheel is connected to the motor, the throwing wheel assembly is connected to the vertical slide plate, the two tensioning wheel assemblies are respectively connected to the column, the abrasive belt is connected to the driving wheel, the throwing wheel assembly, The driven wheel assembly and the tensioning wheel assembly are connected in a closed loop, the throwing wheel cylinder is connected to the throwing wheel assembly, and the feeding mechanism is in front of the bed. The utility model solves the defects caused by manual polishing. The utility model adopts a numerical control method to adjust the polishing range, which is suitable for polishing and polishing of hand tools of various types and specifications, and the adjustment is very convenient.

Description

数控全自动双面抛磨机CNC automatic double-sided polishing machine

技术领域technical field

本实用新型涉及一种机械加工机械,特别涉及一种能完成对手工具两相对平面自动抛磨的数控全自动双面抛磨机。The utility model relates to a mechanical processing machine, in particular to a numerically controlled full-automatic double-sided polishing machine capable of automatically polishing two opposite planes of a hand tool.

背景技术Background technique

在本实用新型发明之前,目前对手工具的抛磨技术落后,完全由人工完成,其劳动强度非常大,由于长时间单调重复的工作,极易使工人产生疲劳而引发安全事故,存在严重安全隐患;同时抛磨产生大量粉尘对环境造成严重污染,对长期进行生产加工的工人会导致隐性身体疾病,不利于员工身心健康和企业长远发展。同时由于以上种种原因,企业已很难招到大量从事抛磨工作的员工。目前所采用机械手替代人工,由于机械手的投资成本较高、工人素质要求高,企业很难接受,并且对机械手难以实现全封闭作业,对环境污染仍难根除。Before the invention of the utility model, the polishing and grinding technology of hand tools was backward, and it was completely done manually, and the labor intensity was very high. Due to the long-term monotonous and repetitive work, it was easy to cause fatigue to the workers and cause safety accidents, which had serious safety hazards. At the same time, a large amount of dust generated by polishing and grinding will cause serious pollution to the environment, and will cause hidden physical diseases to workers who have been engaged in production and processing for a long time, which is not conducive to the physical and mental health of employees and the long-term development of enterprises. At the same time, due to the above reasons, it has been difficult for enterprises to recruit a large number of employees engaged in polishing work. At present, manipulators are used to replace labor. Due to the high investment cost of manipulators and high quality requirements for workers, it is difficult for enterprises to accept it, and it is difficult to realize fully enclosed operations for manipulators, and it is still difficult to eradicate environmental pollution.

发明内容Contents of the invention

本实用新型的目的就在于针对上述问题,设计的一种数控全自动双面抛磨机。The purpose of this utility model is just to aim at the above-mentioned problem, a kind of numerical control full-automatic double-sided polishing machine of design.

本实用新型的技术方案是:The technical scheme of the utility model is:

数控全自动双面抛磨机,其主要技术特征在于立柱安装在床身上,伺服电机与滚珠丝杆组件连接,滚珠丝杆组件与立柱相连接,两个直线导轨分立在立柱左右两侧,滚珠螺母连接垂直滑板,直线轴承座与垂直滑板连接,两个电机分别与两个立柱顶部左侧、右侧连接,主动轮与电机连接,抛轮组件与垂直滑板相对连接,两个张紧轮组件分别与立柱连接,砂带与主动轮、抛轮组件、从动轮组件及张紧轮组件闭环连接,抛轮气缸与抛轮组件连接,送料机构在床身前方。CNC automatic double-sided polishing machine, its main technical feature is that the column is installed on the bed, the servo motor is connected with the ball screw assembly, the ball screw assembly is connected with the column, and two linear guide rails are separated on the left and right sides of the column. The nut is connected to the vertical slide, the linear bearing is connected to the vertical slide, the two motors are respectively connected to the left and right sides of the top of the two columns, the driving wheel is connected to the motor, the throwing wheel assembly is connected to the vertical slide, and the two tensioning wheel assemblies They are respectively connected to the column, the abrasive belt is connected in a closed loop with the driving wheel, the throwing wheel assembly, the driven wheel assembly and the tensioning wheel assembly, the throwing wheel cylinder is connected to the throwing wheel assembly, and the feeding mechanism is in front of the bed.

所述砂带的张紧程度由弹簧以及张紧轮组件倾斜角α调整。The tension degree of the abrasive belt is adjusted by the spring and the inclination angle α of the tension wheel assembly.

所述集尘器在床身后部。The dust collector is at the rear of the bed.

所述防护罩转动连接在床身。The protective cover is rotatably connected to the bed.

本实用新型的优点在于采用数控方式调整抛磨范围,适合各类、各种规格手工具抛磨,调整十分便捷。The utility model has the advantage of adopting a numerical control method to adjust the polishing range, which is suitable for polishing and polishing of hand tools of various types and specifications, and the adjustment is very convenient.

本实用新型的优点还在于克服了人工抛磨造成的抛磨面不平整,相关线不清晰的产品缺陷,提高产品档次,为出口高档手工具创造条件。The utility model also has the advantages of overcoming product defects such as uneven polishing surfaces and unclear correlation lines caused by manual polishing, improving product grades, and creating conditions for exporting high-end hand tools.

本实用新型通过安装全封闭防护罩及集尘器,使高污染工序改变为无污染工序。The utility model changes the high-pollution process into a non-pollution process by installing a fully enclosed protective cover and a dust collector.

本实用新型的其他优点和效果将在下面继续说明。Other advantages and effects of the present utility model will continue to be described below.

附图说明Description of drawings

图1——本实用新型结构原理主视图。Fig. 1 - the front view of the structure principle of the utility model.

图2——图1的左视图。Figure 2 - Left view of Figure 1.

图中各标号与对应的部件名称如下:The labels and corresponding component names in the figure are as follows:

床身1、立柱 2、垂直滑板 3、滚珠丝杆组件 4、滚珠螺母 4-1、伺服电机 5、直线导轨 6、直线轴承座 6-1、主动轮 7、电机 8、抛轮组件 9、抛轮气缸 10、张紧轮组件 11、从动轮组件 12、砂带 13、集尘器 14、防护罩 15、送料机构 16、工件 17、弹簧 18。Bed 1, column 2, vertical slide 3, ball screw assembly 4, ball nut 4-1, servo motor 5, linear guide rail 6, linear bearing seat 6-1, driving wheel 7, motor 8, throwing wheel assembly 9, Casting wheel cylinder 10, tensioning wheel assembly 11, driven wheel assembly 12, abrasive belt 13, dust collector 14, protective cover 15, feeding mechanism 16, workpiece 17, spring 18.

具体实施方式Detailed ways

如图1、图2所示:As shown in Figure 1 and Figure 2:

立柱2安装在床身1的中部,滚珠丝杆组件4下端与立柱2相连接,伺服电机5与滚珠丝杆组件4上端连接,滚珠丝杆组件4上的滚珠螺母4-1连接垂直滑板3,两个(圆柱)直线导轨6分立在立柱2左右两旁,对称设置,两个直线导轨6上的直线轴承座6-1与垂直滑板3连接;两个电机8分别与两个立柱2顶部左侧、右侧连接,主动轮7与电机8连接,两个抛轮组件9与垂直滑板3分别左、右连接,两个张紧轮组件11一左、一右,分别与立柱2下部左、右两侧连接,并且通过弹簧18分别连接床身1,两个从动轮组件12在立柱2两侧,并且连接床身1,砂带13与主动轮7、抛轮组件9、从动轮组件12及张紧轮组件11闭环连接,抛轮气缸10与抛轮组件9连接;(全封闭)防护罩15安装在床身1上,集尘器14与床身1后部相连接;(自动)送料机构16安装在床身1的前方,工件17排放于送料机构16内。The column 2 is installed in the middle of the bed 1, the lower end of the ball screw assembly 4 is connected to the column 2, the servo motor 5 is connected to the upper end of the ball screw assembly 4, and the ball nut 4-1 on the ball screw assembly 4 is connected to the vertical slide 3 , two (cylindrical) linear guide rails 6 are separated on the left and right sides of the column 2, and are arranged symmetrically. The linear bearing housing 6-1 on the two linear guide rails 6 is connected to the vertical slide plate 3; The side and the right side are connected, the driving wheel 7 is connected with the motor 8, the two throwing wheel assemblies 9 are respectively connected with the vertical slide plate 3 left and right, and the two tensioning wheel assemblies 11 are left and right, respectively connected to the left and right sides of the column 2 bottoms. The right sides are connected, and are respectively connected to the bed 1 through springs 18. Two driven wheel assemblies 12 are on both sides of the column 2 and connected to the bed 1. The abrasive belt 13 is connected to the driving wheel 7, the throwing wheel assembly 9, and the driven wheel assembly 12. and the tensioning wheel assembly 11 closed-loop connection, the throwing wheel cylinder 10 is connected with the throwing wheel assembly 9; (fully enclosed) the protective cover 15 is installed on the bed 1, and the dust collector 14 is connected with the rear of the bed 1; (automatic) The feeding mechanism 16 is installed in front of the bed 1 , and the workpiece 17 is discharged in the feeding mechanism 16 .

本实用新型应用过程说明:Description of the utility model application process:

伺服电机5控制滚珠丝杆组件4上的滚珠丝杆旋转,通过滚珠螺母4-1带动垂直滑板3做上下运动,垂直滑板3带动两个抛轮组件9做上下运动,两个直线导轨6起导向作用,两个抛轮气缸10分别带动两个抛轮组件9做水平方向移动。The servo motor 5 controls the rotation of the ball screw on the ball screw assembly 4, drives the vertical slide 3 to move up and down through the ball nut 4-1, the vertical slide 3 drives the two throwing wheel assemblies 9 to move up and down, and the two linear guide rails 6 Guiding effect, two throwing wheel cylinders 10 respectively drive two throwing wheel assemblies 9 to move in the horizontal direction.

两个电机8分别带动两个主动轮7向相对方向旋转,从而带动砂带13向相对方向旋转,通过调整张紧轮组件11的倾角α以及弹簧18的拉力可以调节砂带13的松紧度,达到最适中抛磨准备。The two motors 8 respectively drive the two driving wheels 7 to rotate in opposite directions, thereby driving the abrasive belt 13 to rotate in the opposite direction. The tightness of the abrasive belt 13 can be adjusted by adjusting the inclination angle α of the tensioning wheel assembly 11 and the tension of the spring 18. For optimum polishing preparation.

工作开始前,垂直滑板3带动两个抛轮组件9处于抛磨工件的上起点位置,两个抛轮气缸10推动两个抛轮组件9分开;送料机构16将待加工的工件17送至加工位置,同时两个抛轮气缸10推动两个抛轮组件9向工件17靠拢,使砂带13对工件17的抛磨面形成一定压力;垂直滑板3带动两个抛轮组件9向下运动至工件17的抛磨面下终点,完成抛磨工作;为了使砂带13在抛磨过程中磨损均匀从而提高砂带13的使用寿命,在两个抛轮组件9上、下运动过程中,工件17在送料机构16的带动下也做沿砂带13的横向方向运动,覆盖砂带13宽度,与此同时弹簧18也对张紧轮组件11的张紧程度起到自动补偿作用;送料机构16收回工件17并重新将下一工件17送至加工位置;下一工件1按上述步骤反复循环,完成自动抛磨工作。Before the work starts, the vertical slide 3 drives the two throwing wheel assemblies 9 to be at the upper starting position of the polishing workpiece, and the two throwing wheel cylinders 10 push the two throwing wheel assemblies 9 to separate; the feeding mechanism 16 sends the workpiece 17 to be processed At the same time, the two throwing wheel cylinders 10 push the two throwing wheel assemblies 9 closer to the workpiece 17, so that the abrasive belt 13 forms a certain pressure on the polishing surface of the workpiece 17; the vertical slide 3 drives the two throwing wheel assemblies 9 to move downward to The lower end of the polishing surface of the workpiece 17 completes the polishing work; in order to make the abrasive belt 13 wear evenly in the polishing process so as to improve the service life of the abrasive belt 13, during the up and down movement of the two polishing wheel assemblies 9, the workpiece 17 also moves along the transverse direction of the abrasive belt 13 under the drive of the feeding mechanism 16, covering the width of the abrasive belt 13, and at the same time, the spring 18 also automatically compensates the tension of the tension wheel assembly 11; the feeding mechanism 16 Take back the workpiece 17 and send the next workpiece 17 to the processing position again; the next workpiece 1 repeats the above steps to complete the automatic polishing work.

抛磨产生的粉尘由集尘器14吸入,集中处理。The dust generated by polishing is inhaled by the dust collector 14 for centralized treatment.

防护罩15转动连接在床身1上,便于打开、合上,达到全封闭效果。The protective cover 15 is rotatably connected to the bed 1, which is convenient for opening and closing, and achieves a fully enclosed effect.

Claims (4)

1. the two-sided polishing and burnishing machine of numerical-control full-automatic, it is characterized in that column is arranged on lathe bed, servomotor is connected with ball screw assembly, ball screw assembly is connected with column, two line slideways divide and stand in the column left and right sides, ball nut connects vertical slide, linear axis bearing is connected with vertical slide, two motors respectively with two column top left side, right side connects, driving wheel is connected with motor, throw that wheel assembly is relative with vertical slide connects, two tensioning wheel assemblies are connected with column respectively, abrasive band and driving wheel, throw wheel assembly, driven pulley assembly and tensioning wheel assembly closed loop connect, throw wheel cylinder to be connected with throwing wheel assembly, feed mechanism is in lathe bed front.
2. the two-sided polishing and burnishing machine of numerical-control full-automatic according to claim 1, is characterized in that the tensioning degree in abrasive band is adjusted by spring and tensioning wheel assembly inclined angle alpha.
3. the two-sided polishing and burnishing machine of numerical-control full-automatic according to claim 1, is characterized in that dust arrester is at lathe bed rear portion.
4. the two-sided polishing and burnishing machine of numerical-control full-automatic according to claim 1, is characterized in that protective cover is rotatably connected on lathe bed.
CN201420606683.0U 2014-10-16 2014-10-16 The two-sided polishing and burnishing machine of numerical-control full-automatic Expired - Lifetime CN204094600U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308699A (en) * 2014-10-16 2015-01-28 南京宁庆数控机床制造有限公司 Numerical control full-automatic double-side polishing machine
CN111571391A (en) * 2020-05-28 2020-08-25 马孟杰 Sander for laying prefabricated slab

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308699A (en) * 2014-10-16 2015-01-28 南京宁庆数控机床制造有限公司 Numerical control full-automatic double-side polishing machine
CN111571391A (en) * 2020-05-28 2020-08-25 马孟杰 Sander for laying prefabricated slab

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