CN209901744U - Tilting tray type sorting machine - Google Patents
Tilting tray type sorting machine Download PDFInfo
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- CN209901744U CN209901744U CN201920253672.1U CN201920253672U CN209901744U CN 209901744 U CN209901744 U CN 209901744U CN 201920253672 U CN201920253672 U CN 201920253672U CN 209901744 U CN209901744 U CN 209901744U
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Abstract
The utility model relates to the technical field of automation equipment, in particular to a tilting tray type sorting machine, including support body, code reading device, uninstallation device, reset track, sorting spout, be equipped with the orbit on the support body, code reading device sets up above the orbit, and uninstallation device sets up below the orbit, and the track that resets sets up below the orbit, the orbit on be equipped with a plurality of tilting tray platform trucks, one side of orbit still is equipped with linear electric motor, the sorting spout sets up the both sides in orbit uninstallation device department, adopts the tilting tray platform truck of a plurality of unique "whole car double plate" structures, compares and disposes the crossing area sorting machine letter sorting efficiency of the same and promotes greatly, and equipment cost reduces greatly; the tray type bearing structure is adopted, so that the sorting adaptability is strong, the performance is stable, and the use is convenient; the main line is driven by a linear motor, the unloading and resetting mechanism of the sorting trolley is designed by a pure mechanical structure, and the energy consumption of the whole set of equipment is very low.
Description
The technical field is as follows:
the utility model relates to an automation equipment technical field refers in particular to tilting tray formula sorting machine.
Background art:
the turnover tray type sorting machine can meet the high-efficiency sorting and distribution requirements of multiple industries, is connected with a WCS (warehouse control system) of the whole logistics system to control, can automatically guide articles to be sorted into the sorting machine through conveying equipment or manually guide the articles into the sorting machine by an operator, and is used for sorting and controlling the articles through control software, so that the articles are sorted to a set outlet and enter a corresponding conveying container through a free falling body or a sliding chute.
The current tilting tray type sorting machine is single in design and simple in function, and the following problems can occur in the using process: low working efficiency, poor adaptability, difficult adjustment, unstable use and inconvenient maintenance, thereby not adapting to the industrial requirements.
The utility model has the following contents:
the utility model aims at overcoming the defects of the prior art, and provides the tilting tray type sorting machine which has scientific structural design, adopts a plurality of unique tilting tray trolleys with a one-vehicle double-tray structure, greatly improves the sorting efficiency compared with the sorting machine with the same configuration of cross belts, and greatly reduces the equipment cost; the tray type bearing structure is adopted, so that the sorting adaptability is strong, the performance is stable, and the use is convenient; the equipment runs at a low speed, is more suitable for a manual workpiece supply mode, does not need a multi-stage workpiece supply system, and simultaneously, the grid sliding chute and the rail portal adopt an integrated design, so that the system has a compact structure, is flexibly arranged and saves the occupied area; the main line is driven by a linear motor, the unloading and resetting mechanism of the sorting trolley is designed by a pure mechanical structure, and the energy consumption of the whole set of equipment is very low.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the tray-turning type sorting machine comprises a frame body, a code reading device, an unloading device, a reset track and sorting sliding grooves, wherein a running track is arranged on the frame body, the code reading device is arranged above the running track, the unloading device is arranged below the running track, the reset track is arranged below the running track, a plurality of tray-turning trolleys are arranged on the running track, one side of the running track is also provided with a linear motor, and the sorting sliding grooves are arranged on two sides of the unloading device of the running track.
The turnover trolley comprises a trolley frame, wherein four universal traveling wheels with equal-height parallel arrangement are arranged at the lower parts of the two ends of the trolley frame, two guide wheels are further arranged at the lower part of one end of the trolley frame, a joint bearing is arranged at the upper part of one end of the trolley frame with the guide wheels, a linear motor secondary plate is arranged at the inner side of one end of the trolley frame with the guide wheels, the trolley frame is provided with a turnover seat, a right seat plate and a left seat plate, the right seat plate and the left seat plate are arranged at the two sides of the turnover seat, the turnover seat is movably hinged with two short connecting rods, sliding seats are arranged on the right seat plate and the left seat plate, a lifting rod is arranged in the middle of each sliding seat, two buffers are further arranged on each sliding seat, and the buffers are symmetrically distributed at.
The lifting rod is designed in a T shape, a long connecting rod is movably hinged to the T-shaped end of the lifting rod, one end of the long connecting rod is movably hinged to the short connecting rod, and a turning disc is arranged on the long connecting rod.
Right side bedplate and left bedplate lower part all be equipped with pivot and two gag lever posts, two gag lever posts are established in the both sides of pivot, the pivot lower extreme is equipped with the rotary rod, the lower part of right side bedplate and left bedplate still be equipped with the spring, the other end and the rotary rod of spring are linked.
The lower extreme of lifter be equipped with locking wheel, reset wheel from top to bottom in proper order, the centre of locking wheel and reset wheel all be equipped with the bearing, the surface all adopts the MC nylon materials that have lightweight and wear resistance.
The unloading device comprises a cylinder seat, two unloading cylinders are symmetrically arranged on the cylinder seat, unloading wheels are arranged on a piston rod of each unloading cylinder, and the two unloading wheels are arranged in parallel.
And each tray overturning trolley is connected end to end through a joint bearing.
And the turntables on each turntable trolley are symmetrically arranged.
The walking wheels at the two ends are four universal wheels which are arranged in parallel at equal height.
The reset track is composed of two slope tracks arranged in parallel.
The utility model discloses beneficial effect does: the tray-turning type sorting machine comprises a frame body, a code reading device, an unloading device, a reset track and sorting chutes, wherein the frame body is provided with a running track, the code reading device is arranged above the running track, the unloading device is arranged below the running track, the reset track is arranged below the running track, the running track is provided with a plurality of tray-turning trolleys, one side of the running track is also provided with a linear motor, the sorting chutes are arranged at two sides of the unloading device of the running track, a plurality of unique tray-turning trolleys with a 'one-vehicle-double-tray' structure are adopted, and the sorting efficiency is greatly improved compared with that of a sorting machine with a cross belt which is also configured; the tray type bearing structure is adopted, so that the sorting adaptability is strong, the performance is stable, and the use is convenient; the equipment runs at a low speed, is more suitable for a manual workpiece supply mode, does not need a multi-stage workpiece supply system, and simultaneously, the grid sliding chute and the rail portal adopt an integrated design, so that the system has a compact structure, is flexibly arranged and saves the occupied area; the main line is driven by a linear motor, the unloading and resetting mechanism of the sorting trolley is designed by a pure mechanical structure, and the energy consumption of the whole set of equipment is very low.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural view in another direction of the present invention;
fig. 3 is a schematic structural view of the turning-over trolley of the invention;
fig. 4 is another schematic view of the tilting tray cart according to the present invention;
fig. 5 is an enlarged view of a portion a of fig. 2 according to the present invention;
fig. 6 is a schematic view of the reset track of the present invention.
The specific implementation mode is as follows:
see fig. 1-6 for illustration: the utility model discloses tilting tray formula sorting machine, including support body 1, reading yard device 4, uninstallation device 5, the track 6 that resets, letter sorting spout 8, its characterized in that: be equipped with orbit 2 on the support body 1, read a yard device 4 and set up in orbit 2 tops, uninstallation device 5 sets up in orbit 2 below, and track 6 that resets sets up in orbit 2 below, orbit 2 on be equipped with a plurality of tilting tray platform truck 3, one side of orbit 2 still is equipped with linear electric motor 7, letter sorting spout 8 sets up in the both sides of orbit 2 uninstallation device 5 department, complete sets of equipment check mouth spout, track portal adopt the integral type design, compact structure arranges in a flexible way, practices thrift and takes up an area of.
The tilting tray trolley 3 comprises a trolley frame 301, four universal traveling wheels 302 which are arranged in parallel at equal height are arranged at the lower parts of the two ends of the trolley frame 301, two guide wheels 303 are further arranged at the lower part of one end of the trolley frame 301, a joint bearing 304 is arranged at the upper part of one end of the trolley frame 301, which is provided with the guide wheels 303, a linear motor secondary plate 305 is arranged at the inner side of one end of the trolley frame 301, which is provided with the guide wheels 303, a tilting tray seat 306, a right seat plate 307 and a left seat plate 308 are arranged on the trolley frame 301, the right seat plate 307 and the left seat plate 308 are arranged at the two sides of the tilting tray seat 306, two short connecting rods 309 are movably hinged on the tilting tray seat 306, sliding seats 311 are respectively arranged on the right seat plate 307 and the left seat plate 308, a lifting rod 313 is arranged in the middle of the sliding seats 311, two buffers 312 are further arranged on the sliding seats 311, the buffers 312 are symmetrically distributed at the two sides of the lifting rod 313, the lifting, one end of the long connecting rod 310 is movably hinged with the short connecting rod 309, the turning plate 314 is arranged on the long connecting rod 310, and the turning plate trolley adopting a plurality of unique 'one-vehicle double-plate' structures is greatly improved in sorting efficiency compared with a turning plate trolley adopting the same configuration of a cross belt sorting machine, greatly reduced in equipment cost and stable in performance.
The lower parts of the right seat plate 307 and the left seat plate 308 are both provided with a rotating shaft 317 and two limiting rods 318, the two limiting rods 318 are arranged on two sides of the rotating shaft 317, the lower end of the rotating shaft 317 is provided with a rotating rod 319, the lower parts of the right seat plate 307 and the left seat plate 308 are also provided with a spring 320, the other end of the spring 320 is linked with the rotating rod 319, a core control part of the device is controlled by a spring mechanical mode, the failure rate is low, and the use is convenient.
The lower extreme of lifter 313 be equipped with locking wheel 315, reset wheel 316 from top to bottom in proper order, the centre of locking wheel 315 and reset wheel 316 all be equipped with the bearing, not only the flexibility ratio is high, and the surface all adopts the MC nylon materials that have lightweight and wearability, reaches lightweight and wear-resisting effect.
The unloading device 5 comprises a cylinder seat 50, two unloading cylinders 51 are symmetrically arranged on the cylinder seat 50, unloading wheels 52 are arranged on piston rods of the unloading cylinders 51, the two unloading wheels 52 are arranged in parallel, the two unloading cylinders 51 can quickly control the position of the goods to fall when the goods are unloaded, and the unloading device is efficient and accurate.
Each tray-overturning trolley 3 is connected end to end through a joint bearing 304, so that the linear motor 7 of each tray-overturning trolley 3 controls all the tray-overturning trolleys 3 to walk smoothly, orderly and automatically.
The tilting plates 314 on each tilting plate trolley 3 are symmetrically arranged, so that the action coordination of the tilting plates 314 on the two sides is ensured, and the working efficiency and the stability are improved.
The walking wheels 302 at the two ends are four universal wheels arranged in parallel at equal height, so that the tray-overturning trolley 3 automatically and stably walks on the running track 2, can smoothly pass through the arc track during turning, and the automation performance is improved.
The reset track 6 is composed of two slope tracks 61 arranged in parallel, when the tilting tray trolley 3 goes through a process cycle, the tilting tray 314 is automatically reset on the reset track 6, and the mechanical structure is controlled, so that the energy consumption is saved, and the failure rate is reduced.
The operation mode is as follows: the main line of the equipment is driven by a linear motor 7, and the tilting tray trolley 3 is connected end to end through a joint bearing 304 to form a closed ring. The articles are placed on the turnover plate 314 by a manual or automatic bag supplying device, the articles are identified by the code reading device 4 to obtain the lattice information, the turnover trolley 3 reaches the corresponding position of the sorting chute 8, the turnover plate 314 of the turnover trolley 3 is turned over, and the articles fall into the sorting chute 8 along the turnover plate 314 under the action of gravity to finish sorting.
The initial position of the tilting tray 314 is horizontal tilting, the lifting rod 313 rises, the locking wheel 315 is clamped on the rotating rod 319, and the rotating rod 319 is blocked by the pulling force of the spring 320 and the limiting rod 318, so that the lifting rod 313 is locked in a static state to avoid falling; when the linear motor 7 drives the tilting tray trolley 3 to move to the unloading device 5, the corresponding unloading cylinder 51 drives the unloading wheel 52 to push out, while the tilting tray trolley 3 continues to move, the unloading wheel 52 is coplanar with the rotating rod 319, the unloading wheel 52 blocks one end of the rotating rod 319, the rotating rod 319 is blocked to rotate on the rotating shaft 317, the other end of the rotating rod is moved out of the position of the locking wheel 315, the lifting rod 313 of the tilting tray 314 is pressed downwards by the self-weight of goods, and the goods fall along the tilting tray 314; when the linear motor 7 carries the tilting tray trolley 3 to continue to travel to the reset track 6, the reset wheel 316 at the lower end of the lifting rod 313 runs along the slope of the slope track 61, so that the lifting rod 313 rises, when the locking wheel 315 rises and exceeds the rotating rod 319, the rotating rod 319 locks the height of the lifting rod 313 again under the pulling force of the spring 320, and the tilting tray is horizontally tilted again.
The equipment is applicable to industries: the small piece of parcel application trades such as shoes and dresses, books and periodicals, electricity merchant, medicine, daily consumer goods can sort article type: small articles, irregular shaped articles, flexible packaging articles.
The performance of the equipment is as follows: due to the adoption of the tray type bearing structure, goods which are not suitable for being sorted by the cross belt sorting machine, such as light throwing, round rolling and the like, can be normally sorted, and the sorting adaptability is extremely strong;
by adopting a unique 'one-vehicle double-disc' structure, the sorting efficiency is 2 times that of a cross belt sorting machine with the same configuration, and the sorting efficiency can reach 15400 pieces/hour when the main ring speed is 1.2 m/s. If double-end supply configuration is adopted, the maximum theoretical treatment efficiency can reach 30800 pieces/hour;
the system runs at a low speed, is more suitable for a manual workpiece supply mode, does not need a multi-stage workpiece supply system, and is compact in structure, flexible in arrangement, land occupation is saved, and cost is reduced because the grid sliding chute and the track portal are integrally designed;
the main line is driven by a linear motor, the unloading and resetting mechanism of the sorting trolley is designed by a pure mechanical structure, and the energy consumption of the whole set of equipment is very low;
when the tilting tray type sorting machine unloads, goods fall into the sliding groove along the tilting of the tilting tray, the sorting is stable, and the goods are not easy to damage.
The above is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the claims of the present invention.
Claims (10)
1. Tilting tray formula sorting machine, including support body (1), reading sign indicating number device (4), uninstallation device (5), track (6), letter sorting spout (8) reset, its characterized in that: be equipped with orbit (2) on support body (1), read sign indicating number device (4) and set up in orbit (2) top, uninstallation device (5) set up in orbit (2) below, reset track (6) set up in orbit (2) below, orbit (2) on be equipped with a plurality of tilting tray platform truck (3), one side of orbit (2) still is equipped with linear electric motor (7), letter sorting spout (8) set up the both sides of locating at orbit (2) uninstallation device (5).
2. The tip-up sorter according to claim 1, wherein: the tilting tray trolley (3) comprises a trolley frame (301), four universal traveling wheels (302) which are arranged in parallel at equal height are arranged at the lower parts of the two ends of the trolley frame (301), two guide wheels (303) are further arranged at the lower part of one end of the trolley frame (301), a joint bearing (304) is arranged at the upper part of the end, provided with the guide wheels (303), of the trolley frame (301), a linear motor secondary plate (305) is arranged at the inner side of the end, provided with the guide wheels (303), of the trolley frame (301), a tilting tray seat (306), a right seat plate (307) and a left seat plate (308) are arranged on the trolley frame (301), the right seat plate (307) and the left seat plate (308) are arranged on the two sides of the tilting tray seat (306), two short connecting rods (309) are movably hinged on the tilting tray seat (306), sliding seats (311) are arranged on the right seat plate (307) and the left seat plate (308), and a lifting rod (313, two buffers (312) are further arranged on the sliding base (311), and the buffers (312) are symmetrically distributed on two sides of the lifting rod (313).
3. The tip-up sorter according to claim 2, wherein: the lifting rod (313) is in a T-shaped design, a long connecting rod (310) is movably hinged to the T-shaped end of the lifting rod (313), one end of the long connecting rod (310) is movably hinged to the short connecting rod (309), and a turnover disc (314) is arranged on the long connecting rod (310).
4. The tip-up sorter according to claim 2, wherein: the utility model discloses a chair, including right side bedplate (307) and left bedplate (308), right side bedplate (307) and left bedplate (308) lower part all be equipped with pivot (317) and two gag lever post (318), two gag lever posts (318) are established in the both sides of pivot (317), pivot (317) lower extreme is equipped with rotary rod (319), the lower part of right side bedplate (307) and left bedplate (308) still be equipped with spring (320), the other end and rotary rod (319) of spring (320) link.
5. The tip-up sorter according to claim 2, wherein: the lower extreme of lifter (313) be equipped with locking wheel (315), reset wheel (316) from top to bottom in proper order, the centre of locking wheel (315) and reset wheel (316) all be equipped with the bearing, the surface all adopts the MC nylon materials that have lightweight and wearability.
6. The tip-up sorter according to claim 1, wherein: the unloading device (5) comprises a cylinder seat (50), two unloading cylinders (51) are symmetrically arranged on the cylinder seat (50), unloading wheels (52) are arranged on piston rods of the unloading cylinders (51), and the two unloading wheels (52) are arranged in parallel.
7. The tip-up sorter according to claim 2, wherein: each tray overturning trolley (3) is connected end to end through a joint bearing (304).
8. The tip-up sorter according to claim 3, wherein: the two turntables (314) on each turntable trolley (3) are symmetrically arranged.
9. The tip-up sorter according to claim 2, wherein: the walking wheels (302) at the two ends are four universal wheels which are arranged in parallel at the same height.
10. The tip-up sorter according to claim 1, wherein: the reset track (6) is composed of two parallel gradient tracks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920253672.1U CN209901744U (en) | 2019-02-28 | 2019-02-28 | Tilting tray type sorting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920253672.1U CN209901744U (en) | 2019-02-28 | 2019-02-28 | Tilting tray type sorting machine |
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| CN209901744U true CN209901744U (en) | 2020-01-07 |
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| CN201920253672.1U Active CN209901744U (en) | 2019-02-28 | 2019-02-28 | Tilting tray type sorting machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794418A (en) * | 2019-02-28 | 2019-05-24 | 广东力生智能有限公司 | Tilting pan type sorter |
| WO2020173247A1 (en) * | 2019-02-28 | 2020-09-03 | 广东力生智能有限公司 | Sorter trolley flipping mechanism |
| CN111992506A (en) * | 2020-08-10 | 2020-11-27 | 上海中通吉网络技术有限公司 | Automatic sorting equipment for irregular package express delivery |
| CN113697438A (en) * | 2021-08-24 | 2021-11-26 | 杭州智物达科技有限公司 | Commodity circulation letter sorting assembly line |
| WO2022110873A1 (en) * | 2020-11-27 | 2022-06-02 | 广东力生智能有限公司 | Sorting equipment |
-
2019
- 2019-02-28 CN CN201920253672.1U patent/CN209901744U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794418A (en) * | 2019-02-28 | 2019-05-24 | 广东力生智能有限公司 | Tilting pan type sorter |
| WO2020173247A1 (en) * | 2019-02-28 | 2020-09-03 | 广东力生智能有限公司 | Sorter trolley flipping mechanism |
| WO2020173246A1 (en) * | 2019-02-28 | 2020-09-03 | 广东力生智能有限公司 | Tilt-tray sorter |
| CN111992506A (en) * | 2020-08-10 | 2020-11-27 | 上海中通吉网络技术有限公司 | Automatic sorting equipment for irregular package express delivery |
| CN111992506B (en) * | 2020-08-10 | 2022-05-10 | 上海中通吉网络技术有限公司 | Automatic sorting equipment for irregular package express delivery |
| WO2022110873A1 (en) * | 2020-11-27 | 2022-06-02 | 广东力生智能有限公司 | Sorting equipment |
| CN113697438A (en) * | 2021-08-24 | 2021-11-26 | 杭州智物达科技有限公司 | Commodity circulation letter sorting assembly line |
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