CN209887063U

CN209887063U - General assembly machine of hose clamp production

Info

Publication number: CN209887063U
Application number: CN201920612947.6U
Authority: CN
Inventors: 戴恒兴; 袁利峰
Original assignee: Xiamen Dada Technology Co Ltd
Current assignee: Xiamen Dada Technology Co Ltd
Priority date: 2019-04-30
Filing date: 2019-04-30
Publication date: 2020-01-03
Anticipated expiration: 2029-04-30

Abstract

The utility model discloses a general assembly machine for throat hoop production, a machine table, a rotary mechanism, a hoop shell feeding mechanism, a screw feeding mechanism, a hoop cutting mechanism, a hoop shaping mechanism, a hoop pressing mechanism, a hoop rounding mechanism, a hoop locking screw mechanism and a finished product discharging mechanism, wherein the rotary mechanism is arranged at the inner side of the machine table, the rotating shaft of the rotary mechanism is connected with the rotary table, the hoop shell feeding mechanism, the screw feeding mechanism, the hoop pressing mechanism, the hoop rounding mechanism, the hoop locking screw mechanism and the finished product discharging mechanism are sequentially arranged along the rotating direction of the rotary table, the hoop cutting mechanism is arranged at the right side of the hoop pressing mechanism, and the hoop shaping mechanism is positioned between the hoop cutting mechanism and the hoop pressing mechanism; the universal assembly machine for throat hoop production further comprises a turntable tool clamp installed on the turntable. The utility model discloses degree of automation is high, only needs alone alright realize the normal work of assembly machine, effectively solves the strap circularity not enough, the unable problem that adapts to series strap production.

Description

General assembly machine of hose clamp production

Technical Field

The utility model relates to a hose clamp production assembly machine especially relates to a hose clamp production general assembly machine that can automatic assembly.

Background

The hose clamp is widely applied to the fields of automobiles, tractors, locomotives, petroleum, chemical engineering, pharmacy, agriculture and the like, can tightly clamp the flexible pipe on a rigid part, is used for sealing the fields of water, oil, steam, dust and the like, and is an ideal connecting fastener. Most of hose clamps produced in the current market are manual or semi-automatic, one hose clamp can be produced by only matching five persons, so that the production efficiency is low, the highest output per hour can only reach about 600, and the existing hose clamp production equipment can only be suitable for products with specific specifications and cannot be suitable for the production of hose clamps with a series of specifications and models; meanwhile, the hose clamp produced by the existing equipment has insufficient roundness due to the fact that the end part of the clamp belt head cannot be rolled in place, and further the flexible hose cannot be completely sealed when being locked.

SUMMERY OF THE UTILITY MODEL

The utility model provides a general assembly machine of hose clamp production to at least solve among the prior art hose clamp production degree of automation low, unable adaptation a series of model production, produce the not enough problem of hose clamp circularity.

The utility model provides a general assembly machine for throat hoop production, which comprises a machine table, a turntable, a rotating mechanism, a hoop shell feeding mechanism, a screw feeding mechanism, a hoop cutting mechanism, a hoop shaping mechanism, a hoop pressing mechanism, a hoop rounding mechanism, a hoop locking screw mechanism and a finished product discharging mechanism; the turntable, the hoop shell feeding mechanism, the screw feeding mechanism, the strap cutting mechanism, the strap shaping mechanism, the strap pressing mechanism, the strap rounding mechanism, the hoop locking screw mechanism and the finished product discharging mechanism are all arranged on the upper surface of the machine table; the rotating mechanism is arranged on the inner side of the machine table; the rotating shaft of the rotating mechanism is connected with the turntable; the hoop shell feeding mechanism, the screw feeding mechanism, the strap pressing mechanism, the strap rounding mechanism, the hoop locking screw mechanism and the finished product discharging mechanism are sequentially arranged outside the turntable along the rotating direction of the turntable; the strap cutting mechanism is arranged on the right side of the strap pressing mechanism; the strap shaping mechanism is positioned between the strap cutting mechanism and the strap pressing mechanism; the universal assembly machine for throat hoop production further comprises a turntable tool clamp; the turntable tool clamp is arranged on the turntable; the number of the turntable tool fixtures is 8-16.

Preferably, the strap cutting mechanism comprises a cutting driving device, a cutting grinding tool, a conveying mechanism and a guide device; the cutting driving device is positioned on the right side of the conveying mechanism; the guide device is arranged on the left side of the conveying mechanism; the cutting grinding tool is arranged on the conveying mechanism; the strap cutting mechanism also comprises a rotating device; the rotating device is located on the right side of the cutting driving device and used for connecting the cut strap.

Preferably, the strap shaping mechanism comprises a shaping driving device, a mounting seat and a shaping grinding tool; the shaping driving device is fixedly arranged above the mounting seat; one end of the shaping grinding tool is fixedly arranged on the inner side of the mounting seat, and the other end of the shaping grinding tool is fixedly connected with a driving shaft of the shaping driving device.

Preferably, the strap locking screw mechanism comprises a locking screw device, a supporting seat, a first lifting device, a second lifting device and a transverse moving device; the screw locking device is fixedly arranged on the supporting seat; the first lifting device is arranged on the supporting seat; the second lifting device is arranged on the supporting seat and is positioned on one side of the first lifting device; and the transverse moving device is fixedly arranged on the second lifting device.

Preferably, the finished product discharging mechanism comprises a finished product support, a front-back moving device, a grabbing manipulator and a slideway; the front-back moving device is positioned at the top of the finished product bracket; the grabbing manipulator is fixedly arranged on the front-back moving device; the slide is located finished product support one side, and is located and snatchs under the manipulator.

Preferably, the machine platform sea is provided with a control cabinet; the control is respectively electrically connected with the strap cutting mechanism, the strap shaping mechanism, the strap pressing mechanism, the strap rounding mechanism, the strap screw locking mechanism and the finished product discharging mechanism through wires.

Compared with the prior art, through hoop shell feed mechanism, screw feed mechanism, strap cutting mechanism, strap plastic mechanism, strap pressing mechanism, strap rounding mechanism, strap lock screw mechanism and finished product discharge mechanism, realize hoop shell, screw and the automatic plastic back automatic feeding of strap, automatic rounding and automatic lock screw, effectively improve the degree of automation of larynx hoop production, reduce the required personnel of production to output per hour can reach 1600. Simultaneously, the utility model discloses a strap rounding mechanism carries out the circle of strap, can effectively improve the circularity of strap through the mode of hitting the strap; simultaneously, the strap and the hoop shell are pressed after the strap is shaped during assembly, so that the efficiency is further improved, and the roundness of the strap is further ensured. Furthermore, the utility model discloses an adopt the carousel structure, ensure that each mechanism of assembly larynx hoop can evenly distributed, effectively avoided putting the too close normal action that influences the larynx hoop assembly machine of installation because of the mechanism.

Drawings

Fig. 1 is a top view of an embodiment of the present invention;

FIG. 2 is an enlarged schematic view of the structure of the band cutting mechanism and the band shaping mechanism according to the embodiment of the present invention;

fig. 3 is a schematic structural view of a strap screw locking mechanism and a finished product discharging mechanism according to an embodiment of the present invention.

Detailed Description

In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.

It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.

The embodiment of the utility model discloses a general assembly machine for producing medium-throat hoops, as shown in figure 1, comprises a machine table 1, a turntable 2, a rotating mechanism, a hoop shell feeding mechanism 3, a screw feeding mechanism 4, a hoop cutting mechanism 5, a hoop shaping mechanism 6, a hoop pressing mechanism 7, a hoop rounding mechanism 8, a hoop locking screw mechanism 9 and a finished product discharging mechanism 10; the turntable 2, the hoop shell feeding mechanism 3, the screw feeding mechanism 4, the strap cutting mechanism 5, the strap shaping mechanism 6, the strap pressing mechanism 7, the strap rounding mechanism 8, the strap screw locking mechanism 9 and the finished product discharging mechanism 10 are all arranged on the upper surface of the machine table 1; the rotating mechanism is arranged on the inner side of the machine table 1; the rotating shaft of the rotating mechanism 1 is connected with the turntable 2; the hoop shell feeding mechanism 3, the screw feeding mechanism 4, the strap pressing mechanism 7, the strap rounding mechanism 8, the strap locking screw mechanism 9 and the finished product discharging mechanism 10 are sequentially arranged on the rotating disc 2 along the rotating direction of the rotating disc 2; the strap cutting mechanism 5 is arranged on the right side of the strap pressing mechanism 7; the strap shaping mechanism 6 is positioned between the strap cutting mechanism 5 and the strap pressing mechanism 7; the universal assembly machine for throat hoop production further comprises a turntable tool clamp 11; the turntable tool clamp 11 is arranged on the turntable 2; the number of the turntable tool fixtures 11 is 8-24.

As shown in fig. 1, the turntable 2 has 12 turntable tooling fixtures 11, 12 turntable tooling fixtures 11 are uniformly mounted on the turntable 2 to form 12 stations, three station distances are arranged between the screw feeding mechanism 4 and the strap pressing mechanism 7, two station distances are arranged between the strap rounding mechanism 8 and the strap pressing mechanism 7, and two station distances are arranged between the strap screw locking mechanism 9 and the strap rounding mechanism 8; the finished product discharging mechanism 10 and the strap locking screw mechanism 9 are separated by a station distance.

As shown in fig. 1, when assembling the small throat hoop, the hoop shell feeding mechanism 3 and the screw feeding mechanism 4 are started to fix the hoop shell and the screws on the turntable tool clamp 11, the strap cutting mechanism 5 and the strap shaping mechanism 6 are started to cut the strap to a predetermined length by the strap cutting mechanism 5 and then convey the strap to the strap shaping mechanism 6 by the rotating cylinder, and one end of the cut strap is punched into a trapezoidal groove by the strap shaping mechanism 6. The punched strap and a turntable tool clamp 11 fixedly provided with a strap shell and a screw enter a strap pressing mechanism 7 to be matched with the strap and the strap shell simultaneously and are pressed into a mold, the pressed strap and the strap shell rotate to a strap rounding mechanism 8 along with the turntable tool clamp 11, the strap rounding mechanism 8 is used for beating the strap to enable the strap to form a ring shape with standard roundness, then the strap rotates to a strap screw locking mechanism 9, the strap screw locking mechanism 9 is used for locking the strap into a finished product, the assembled throat hoop rotates to a finished product discharging mechanism 10 under the action of a turntable 2 and the turntable tool clamp 11, and the assembled throat hoop is taken out by a finished product discharging mechanism 10.

The embodiment of the utility model provides a through adopting hoop shell feed mechanism 3, screw feed mechanism 4, strap cutting mechanism 5, strap plastic mechanism 6, strap pressing mechanism 7, strap rounding mechanism 8, strap lock screw mechanism 9 and finished product discharge mechanism 10, realize hoop shell, screw and the automatic material loading of strap automatic shaping back, automatic rounding and automatic lock screw, effectively improve the degree of automation of larynx hoop production, reduce the required personnel of production, and output per hour can reach 1600. Meanwhile, the utility model adopts the strap rounding mechanism 7 to carry out the rounding of the strap, can effectively improve the roundness of the strap by beating the strap, and is suitable for the production of the hose clamp with the diameter ranging from 8mm to 32 mm; simultaneously, the strap and the hoop shell are pressed after the strap is shaped during assembly, so that the efficiency is further improved, and the roundness of the strap is further ensured. Furthermore, the utility model discloses an adopt 2 structures of carousel, ensure that each mechanism of assembly hose clamp can evenly distributed, effectively avoided putting the too close normal action that influences the hose clamp assembly machine of installation because of the mechanism.

Optionally, as shown in fig. 1 and 2, the belt cutting mechanism 5 includes a cutting driving device 51, a cutting grinding tool 52, a conveying mechanism 53 and a guiding device 54; the cutting driving device 51 is positioned at the right side of the conveying mechanism 53; the pilot device 54 is arranged on the left side of the conveying mechanism 53; the cutting grinding tool 52 is arranged on a conveying mechanism 53; the strap cutting machine 5 further comprises a rotating device 55; the rotating device 55 is positioned at the right side of the cutting driving device 51, and the cut belt is conveyed to the belt shaping mechanism 6 for further processing through rotation by the rotating device 55.

As shown in fig. 1 and 2, the cutting driving device 51 has a driving cylinder or a driving oil cylinder for downward punching, the belt is cut by pressing the cutting grinding tool 52 under the action of the driving cylinder or the driving oil cylinder, the driving cylinder or the driving oil cylinder moves along the guide shaft when moving downward, so as to ensure that the belt is cut smoothly rather than obliquely, after the first belt is cut, the second belt to be cut needs to be cut, the second belt to be cut is conveyed to the inner side of the cutting driving device 51 by the conveying mechanism 53 for cutting, specifically, the conveying mechanism 53 drives the screw rod transmission device to work by the rotation of the servo motor, the mounting seat (for mounting the cutting grinding tool 52) fixedly connected with the shaft sleeve on the screw rod transmission device realizes axial movement, so as to realize forward movement of the belt, when the moving end of the mounting seat, the servo motor works in reverse direction, the mounting seat is adjusted back to clamp the belt again and moves forward to continue cutting the belt, since the clamping band will shift during the moving process, the guiding device 54 at the end of the conveying mechanism 53 is needed to correct the clamping band, so as to ensure that the clamping band does not shift during the whole working process, thereby improving the whole working efficiency.

Alternatively, as shown in fig. 2, the band shaping mechanism 6 includes a shaping grinder 61, a shaping driving device 62 and a shaping support 63; the shaping driving device 62 is positioned at the top of the shaping support 63, and the driving device 62 is one of a driving cylinder I, an oil cylinder or a motor; the plastic grinding tool 61 comprises a first mold block and a second mold block; the first module is fixed inside the reshaping bracket 63 and the second module is connected with the reshaping driving device 62.

Wherein, as shown in fig. 2, the cut belt is clamped tightly by the rotating device 55, and the belt is transferred to the first module of the shaping grinding tool 61 to be loosened under the action of the rotating cylinder, and the second module slowly moves downwards under the action of the shaping driving device 62, so that the belt is pressed into the trapezoidal groove same as the first module, thereby facilitating the subsequent assembly and processing.

Alternatively, as shown in fig. 1 and 2, the belt pressing mechanism 7 includes an assembling robot 71, a pressing bracket 72, a pressing driving device 73, and a pressing grinding tool 74; the assembling manipulator 71 is arranged on the inner side of the pressing bracket 72 and is used for grabbing the formed strap and moving the strap to a specified position to assemble the hoop shell and the strap; the pressing driving device 73 is fixedly arranged above the pressing bracket 72 and is used for providing pressure for pressing the hoop shell; the bonding grinder 74 is located right below the bonding driving device 73 and in front of the assembly robot 71. Specifically, the band shell and the band are assembled by the assembling robot 71 and placed on the designated press-fit grinding tool 74, and the press-fit driving device 73 is operated to press the band shell and the band together to form a primary assembly.

Optionally, as shown in fig. 1 and 3, the hoop lock screw mechanism 9 includes a lock screw device 91, a support seat 92, a first lifting device 93, a second lifting device 94 and a lateral moving device 95; the locking screw device 91 is fixedly arranged on the supporting seat 92; the first lifting device 93 is arranged on the supporting seat 92; the second lifting device 94 is mounted on the support base 92 and is located on one side of the first lifting device 93; the lateral moving device 95 is fixedly installed on the second lifting device 94.

Optionally, as shown in fig. 3, the finished product discharging mechanism 10 includes a finished product support 101, a back-and-forth moving device 102, a grabbing manipulator 103, and a slide 104; the front-back moving device is positioned at the top of the finished product bracket; the grabbing manipulator is fixedly arranged on the front-back moving device; the slide is located finished product support one side, and is located and snatchs under the manipulator.

As shown in fig. 3, the assembled throat hoop rotates to a station of a finished product discharging mechanism 10 under the synergistic action of a turntable tooling clamp 11 and a turntable 2, at this time, a grabbing manipulator 103 moves to a position right above the throat hoop along a linear slide rail under the action of cylinders in a front and rear moving device 102, the grabbing manipulator 103 starts to move to the throat hoop under the pushing of a lifting cylinder, then the throat hoop is clamped under the action of a finger cylinder on the grabbing manipulator 103, the lifting cylinder works in a reverse direction, meanwhile, the front and rear moving device 102 also works in a reverse direction, after the clamped throat hoop is transported to a position right above a slideway 104, the finger cylinder is loosened, and the throat hoop falls on the slideway 104 and slides out along the slideway 104.

Optionally, hoop shell feed mechanism 3 and screw feed mechanism 4 described in this embodiment are vibration dish loading attachment and material loading manipulator and constitute, and material loading manipulator is connected with vibration dish loading attachment's discharge end, and concrete through vibration dish loading attachment with hoop shell and screw according to certain direction sequencing back again through material loading manipulator snatch it and place on the corresponding carousel frock clamp 11.

Optionally, as shown in fig. 1, the strap rounding mechanism 8 includes a driving device i 81, a rounding bracket 82, a first cylinder 83 and a second cylinder 84, the first cylinder 83 is installed on one side of the rounding bracket 82, and the second cylinder 84 is installed on the other side of the rounding bracket 82; the driving device I81 is positioned at the tail end of the rounding bracket 82; in operation, the first air cylinder 83 and the second air cylinder 84 cooperate to achieve continuous lifting of the clamping band during the striking process, and the driving device I81 continuously strikes the clamping band during the lifting process of the clamping band to form the clamping band with standard roundness.

It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.

Claims

1. A general assembly machine for manufacturing hose hoops is characterized in that a machine table, a turntable, a rotating mechanism, a hoop shell feeding mechanism, a screw feeding mechanism, a strap cutting mechanism, a strap shaping mechanism, a strap pressing mechanism, a strap rounding mechanism, a hoop bolt locking mechanism and a finished product discharging mechanism are arranged on the machine table; the turntable, the hoop shell feeding mechanism, the screw feeding mechanism, the strap cutting mechanism, the strap shaping mechanism, the strap pressing mechanism, the strap rounding mechanism, the hoop locking screw mechanism and the finished product discharging mechanism are all arranged on the upper surface of the machine table; the rotating mechanism is arranged on the inner side of the machine table; the rotating shaft of the rotating mechanism is connected with the turntable; the hoop shell feeding mechanism, the screw feeding mechanism, the strap pressing mechanism, the strap rounding mechanism, the hoop locking screw mechanism and the finished product discharging mechanism are sequentially arranged outside the turntable along the rotating direction of the turntable; the strap cutting mechanism is arranged on the right side of the strap pressing mechanism; the strap shaping mechanism is positioned between the strap cutting mechanism and the strap pressing mechanism; the universal assembly machine for throat hoop production further comprises a turntable tool clamp; the turntable tool clamp is arranged on the turntable; the number of the turntable tool fixtures is 8-16.

2. The universal assembly machine for throat hoop production according to claim 1, wherein the strap cutting mechanism comprises a cutting driving device, a cutting grinding tool, a conveying mechanism and a guiding device; the cutting driving device is positioned on the right side of the conveying mechanism; the guide device is arranged on the left side of the conveying mechanism; the cutting grinding tool is arranged on the conveying mechanism; the strap cutting mechanism also comprises a rotating device; the rotating device is located on the right side of the cutting driving device and used for connecting the cut strap.

3. The universal assembling machine for hose clamp production according to claim 1, wherein the strap shaping mechanism comprises a shaping driving device, a mounting seat and a shaping grinding tool; the shaping driving device is fixedly arranged above the mounting seat; one end of the shaping grinding tool is fixedly arranged on the inner side of the mounting seat, and the other end of the shaping grinding tool is fixedly connected with a driving shaft of the shaping driving device.

4. The universal assembling machine for hose clamp production according to claim 1, wherein the strap locking screw mechanism comprises a locking screw device, a supporting seat, a first lifting device, a second lifting device and a transverse moving device; the screw locking device is fixedly arranged on the supporting seat; the first lifting device is arranged on the supporting seat; the second lifting device is arranged on the supporting seat and is positioned on one side of the first lifting device; and the transverse moving device is fixedly arranged on the second lifting device.

5. The universal assembler for hose clamp production according to claim 1, wherein the finished product discharging mechanism comprises a finished product support, a back-and-forth moving device, a grabbing manipulator and a slideway; the front-back moving device is positioned at the top of the finished product bracket; the grabbing manipulator is fixedly arranged on the front-back moving device; the slide is located finished product support one side, and is located and snatchs under the manipulator.

6. The universal assembling machine for hose clamp production according to claim 1, wherein the machine table is further provided with a control cabinet; the control is respectively electrically connected with the strap cutting mechanism, the strap shaping mechanism, the strap pressing mechanism, the strap rounding mechanism, the strap screw locking mechanism and the finished product discharging mechanism through wires.