CN209867757U

CN209867757U - Automatic welding device

Info

Publication number: CN209867757U
Application number: CN201822234302.1U
Authority: CN
Inventors: 高铭智
Original assignee: Wei Feng Welding Equipment Co Ltd Of Quanzhou City
Current assignee: Wei Feng Welding Equipment Co Ltd Of Quanzhou City
Priority date: 2018-12-28
Filing date: 2018-12-28
Publication date: 2019-12-31
Anticipated expiration: 2028-12-28

Abstract

The utility model discloses an automatic change welding set, including welding bench, electrical control cabinet, PLC controller, workstation, the preceding vertical adjustment handle that is provided with of welding bench, one side of welding bench is provided with horizontal adjustment handle, the higher authority of welding bench is provided with vertical grip block, the centre of vertical grip block is provided with horizontal grip block, the back of welding bench is provided with the workstation, be provided with the lead screw below the workstation, one side of lead screw is provided with the third motor, one side above the lead screw is provided with the electrical control cabinet, be provided with above the electrical control cabinet the PLC controller, the opposite side above the lead screw is provided with the support column, the higher authority of support column is provided with the second motor. Has the advantages that: the automation integration level is improved, the manpower is reduced, and the welding quality is improved.

Description

Automatic welding device

Technical Field

The utility model relates to a mechanical welding field especially relates to an automatic change welding set.

Background

In recent 20 years, with the development of digitization, automation, computer and mechanical design technologies and the high importance on welding quality, automatic welding has developed into an advanced manufacturing technology, and automatic welding equipment plays an increasingly important role in various industrial applications, and the application range is rapidly expanding. In modern industrial production, mechanization and automation of the welding production process is a necessary trend for the modernization of the welding mechanism manufacturing industry. The flexible and various soldering tin modes simultaneously support spot welding and drag welding (pull welding), all technological parameters of the automatic soldering tin equipment can be set by a customer so as to adapt to various high-difficulty soldering tin operations and micro soldering tin processes, all soldering tin parameters can be read and stored along with a welding spot coordinate program, and the flexibility of the soldering tin operation is realized. The existing welding device has low automation integration level, needs manual intervention and has poor welding quality.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic welding set just in order to solve above-mentioned problem.

The utility model discloses a following technical scheme realizes above-mentioned purpose:

an automatic welding device comprises a welding table, an electric control cabinet, a PLC (programmable logic controller) and a workbench, wherein a longitudinal adjusting handle is arranged in front of the welding table, a transverse adjusting handle is arranged on one side of the welding table, a longitudinal clamping plate is arranged on the welding table, a transverse clamping plate is arranged in the middle of the longitudinal clamping plate, the workbench is arranged behind the welding table, a lead screw is arranged below the workbench, a third motor is arranged on one side of the lead screw, the electric control cabinet is arranged on one side of the upper side of the lead screw, the PLC is arranged on the upper side of the electric control cabinet, the PLC is in an SPC-STW-26A1 type, a support column is arranged on the other side of the upper side of the lead screw, a second motor is arranged on the upper side of the support column, a slide block is arranged in the middle of the support column, and a fourth motor is arranged, the middle of slider is provided with the transverse groove, one side of transverse groove is provided with welder, be provided with the inductive head below welder, welder's the inside is provided with first motor, one side of first motor is provided with the axle, one side of axle is provided with first gear, be provided with the second gear below the first gear, be provided with the welding rod below the second gear.

Preferably, the longitudinal adjusting handle is in threaded connection with the welding table, the transverse adjusting handle is in threaded connection with the welding table, and the longitudinal adjusting handle is in threaded connection with the longitudinal clamping plate.

Preferably, the transverse adjusting handle is in threaded connection with the transverse clamping plate, the longitudinal clamping plate is in sliding connection with the welding table, and the transverse clamping plate is in sliding connection with the welding table.

Preferably, the screw rod is connected with the workbench through a bearing, the support column is connected with the screw rod through a thread, and the support column is connected with the second motor through a bolt.

Preferably, the welding gun is connected with the transverse groove through a clamping groove, the welding gun and the induction head are integrally formed, and the workbench is connected with the electrical control cabinet through welding.

Preferably, the electrical control cabinet is connected with the PLC controller by welding, and the PLC controller is electrically connected with the first motor, the second motor, the third motor and the fourth motor.

Preferably, the third motor is connected with the workbench through a bolt, and the first gear is connected with the second gear through meshing.

Has the advantages that: the automation integration level is improved, the manpower is reduced, and the welding quality is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of an automated welding device according to the present invention;

fig. 2 is a rear view of an automated welding apparatus according to the present invention;

FIG. 3 is a partial detail view of a welding gun of an automated welding apparatus according to the present invention;

fig. 4 is a block diagram of a circuit structure of an automatic welding device according to the present invention.

The reference numerals are explained below:

1. a welding table; 2. a longitudinal adjustment handle; 3. a lateral adjustment handle; 4. a longitudinal clamping plate; 5. a transverse clamping plate; 6. welding rods; 7. a welding gun; 8. a transverse slot; 9. a slider; 10. an inductive head; 11. an electrical control cabinet; 12. a PLC controller; 13. a first motor; 14. a shaft; 15. a first gear; 16. a second gear; 17. a support pillar; 18. a second motor; 19. a third motor; 20. a fourth motor; 21. a screw rod; 22. a work bench.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings:

example 1

As shown in fig. 1-4, an automatic welding device comprises a welding table 1, an electrical control cabinet 11, a PLC controller 12, and a workbench 22, wherein the welding table 1 is used for placing materials to be welded, a longitudinal adjustment handle 2 is arranged in front of the welding table 1, the longitudinal adjustment handle 2 is used for controlling a longitudinal clamping plate 4, a lateral adjustment handle 3 is arranged at one side of the welding table 1, the lateral adjustment handle 3 is used for controlling a lateral clamping plate 5, a longitudinal clamping plate 4 is arranged above the welding table 1, the longitudinal clamping plate 4 is used for clamping the materials, the lateral clamping plate 5 is arranged in the middle of the longitudinal clamping plate 4, the lateral clamping plate 5 is used for clamping the materials, the workbench 22 is arranged behind the welding table 1, a screw 21 is arranged below the workbench 22, a third motor 19 is arranged at one side of the screw 21 for placing support columns 17 and 21, the third motor 19 is used for controlling the rotation of the screw 21 so as to control the lateral movement of the support columns 17, an electric control cabinet 11 is arranged on one side of the upper surface of a screw rod 21, a PLC 12 is arranged on the electric control cabinet 11, the PLC 12 is used for completing control work, a support column 17 is arranged on the other side of the upper surface of the screw rod 21, a second motor 18 is arranged on the support column 17, the second motor 18 is used for controlling the up-and-down movement of a slide block 9 on the support column 17, a slide block 9 is arranged in the middle of the support column 17, a fourth motor 20 is arranged on one side of the slide block 9, the fourth motor 20 is used for controlling the back-and-forth movement of a welding gun 7, a transverse groove 8 is arranged in the middle of the slide block 9, a track is provided for the movement of the welding gun 7 by the transverse groove 8, the welding gun 7 is arranged on one side of the transverse groove 8, the welding gun 7 is used for welding materials, an induction head 10 is arranged, the first motor 13 is used for generating power, a shaft 14 is arranged on one side of the first motor 13, the shaft 14 is used for transmitting torque, a first gear 15 is arranged on one side of the shaft 14, the first gear 15 is used for transmitting torque, a second gear 16 is arranged below the first gear 15, the second gear 16 is used for transmitting torque, and the welding rod 6 is arranged below the second gear 16.

Example 2

This example differs from example 1 in that:

the longitudinal adjusting handle 2 is in threaded connection with the welding table 1, the transverse adjusting handle 3 is in threaded connection with the welding table 1, and the longitudinal adjusting handle 2 is in threaded connection with the longitudinal clamping plate 4.

The working principle is as follows: the method comprises the steps that materials to be welded are placed between a longitudinal clamping groove and a transverse clamping groove, data are transmitted to a PLC (programmable logic controller) 12 through an induction head 10, the PLC 12 controls a support column 17 to move transversely on a screw rod 21 through a third motor 19, the PLC 12 controls a sliding block 9 to move longitudinally on the support column 17 through a second motor 18, the PLC 12 controls a welding gun 7 to move back and forth on the transverse groove 8 through a fourth motor 20, the PLC 12 controls a first gear 15 through a first motor 13, the first gear 15 transmits torque to a second gear 16, rotation of the welding rod 6 is controlled, and the PLC 12 can accurately position the materials and weld the materials.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides an automatic change welding set which characterized in that: comprises a welding table (1), an electrical control cabinet (11), a PLC (programmable logic controller) (12) and a workbench (22), wherein a longitudinal adjusting handle (2) is arranged in front of the welding table (1), a transverse adjusting handle (3) is arranged on one side of the welding table (1), a longitudinal clamping plate (4) is arranged on the welding table (1), a transverse clamping plate (5) is arranged in the middle of the longitudinal clamping plate (4), the workbench (22) is arranged on the back of the welding table (1), a lead screw (21) is arranged below the workbench (22), a third motor (19) is arranged on one side of the lead screw (21), the electrical control cabinet (11) is arranged on one side of the lead screw (21), the PLC (12) is arranged on the electrical control cabinet (11), and a support column (17) is arranged on the other side of the lead screw (21), the welding rod welding machine is characterized in that a second motor (18) is arranged on the supporting column (17), a sliding block (9) is arranged in the middle of the supporting column (17), a fourth motor (20) is arranged on one side of the sliding block (9), a transverse groove (8) is arranged in the middle of the sliding block (9), a welding gun (7) is arranged on one side of the transverse groove (8), an induction head (10) is arranged below the welding gun (7), a first motor (13) is arranged inside the welding gun (7), a shaft (14) is arranged on one side of the first motor (13), a first gear (15) is arranged on one side of the shaft (14), a second gear (16) is arranged below the first gear (15), and a welding rod (6) is arranged below the second gear (16).

2. An automated welding device according to claim 1, wherein: the longitudinal adjusting handle (2) is in threaded connection with the welding table (1), the transverse adjusting handle (3) is in threaded connection with the welding table (1), and the longitudinal adjusting handle (2) is in threaded connection with the longitudinal clamping plate (4).

3. An automated welding device according to claim 1, wherein: the horizontal adjusting handle (3) is connected with the horizontal clamping plate (5) through threads, the vertical clamping plate (4) is connected with the welding table (1) through sliding, and the horizontal clamping plate (5) is connected with the welding table (1) through sliding.

4. An automated welding device according to claim 1, wherein: the screw rod (21) is connected with the workbench (22) through a bearing, the supporting column (17) is connected with the screw rod (21) through threads, and the supporting column (17) is connected with the second motor (18) through a bolt.

5. An automated welding device according to claim 1, wherein: the welding gun (7) is connected with the transverse groove (8) through a clamping groove, the welding gun (7) and the induction head (10) are integrally formed, and the workbench (22) is connected with the electric control cabinet (11) through welding.

6. An automated welding device according to claim 1, wherein: the electric control cabinet (11) is connected with the PLC (12) through welding, and the PLC (12) is electrically connected with the first motor (13), the second motor (18), the third motor (19) and the fourth motor (20).

7. An automated welding device according to claim 1, wherein: the third motor (19) is connected with the workbench (22) through bolts, and the first gear (15) is connected with the second gear (16) through meshing.