CN210878100U - An adjustable laser cladding repair device - Google Patents
An adjustable laser cladding repair device Download PDFInfo
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- CN210878100U CN210878100U CN201921880172.7U CN201921880172U CN210878100U CN 210878100 U CN210878100 U CN 210878100U CN 201921880172 U CN201921880172 U CN 201921880172U CN 210878100 U CN210878100 U CN 210878100U
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Abstract
本实用新型公开了一种可调节型激光熔覆修复装置,包括底座、固定板、丝杠、电机和活动块,所述活动块的顶部固定连接有电动推杆,所述电动推杆的伸缩端转动连接有活动环。本实用新型中,激光器的顶部设置了第二滑块和滑槽,采用此设计的好处在于:当激光器两侧的第二马达带动齿轮反向旋转时,可带动齿条同向移动,进而带动激光器直线运行,从而使激光器靠近或远离工件的修复处;当激光器两侧的第二马达带动齿轮同向旋转时,可带动激光器两侧的齿条反向移动,进而使激光器旋转,同时齿条旋转会挤压齿轮使滑杆压迫弹簧向固定管的内部移动,通过此设计实现了激光器的角度调节,提高了其可调范围,有助于提高加工精度。
The utility model discloses an adjustable laser cladding repairing device, which comprises a base, a fixing plate, a lead screw, a motor and a movable block. An electric push rod is fixedly connected to the top of the movable block. The end is rotatably connected with a movable ring. In the utility model, the top of the laser is provided with a second slider and a chute. The advantage of this design is that when the second motors on both sides of the laser drive the gears to rotate in reverse, the racks can be driven to move in the same direction, thereby driving the gears to move in the same direction. The laser runs in a straight line, so that the laser is close to or away from the repair of the workpiece; when the second motor on both sides of the laser drives the gears to rotate in the same direction, it can drive the racks on both sides of the laser to move in the opposite direction, thereby making the laser rotate, while the rack The rotation will squeeze the gear to move the sliding rod compression spring to the inside of the fixed tube. Through this design, the angle adjustment of the laser is realized, the adjustable range is improved, and the processing accuracy is improved.
Description
技术领域technical field
本实用新型涉及激光熔覆技术领域,尤其涉及一种可调节型激光熔覆修复装置。The utility model relates to the technical field of laser cladding, in particular to an adjustable laser cladding repair device.
背景技术Background technique
激光熔覆亦称激光包覆或激光熔覆,是一种新的表面改性技术。它通过在基材表面添加熔覆材料,并利用高能密度的激光束使之与基材表面薄层一起熔凝的方法,在基层表面形成与其为冶金结合的添料熔覆层。Laser cladding, also known as laser cladding or laser cladding, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base layer by adding a cladding material on the surface of the base material and using a high-energy density laser beam to fuse it with a thin layer on the surface of the base material.
激光熔覆是指以不同的添料方式在被熔覆基体表面上放置被选择的涂层材料经激光辐照使之和基体表面一薄层同时熔化,并快速凝固后形成稀释度极低,与基体成冶金结合的表面涂层,显著改善基层表面的耐磨、耐蚀、耐热、抗氧化及电气特性的工艺方法,从而达到表面改性或修复的目的,既满足了对材料表面特定性能的要求,又节约了大量的贵重元素。Laser cladding refers to placing the selected coating material on the surface of the cladding substrate in different feeding methods, and irradiating it with a laser to melt it and a thin layer on the surface of the substrate at the same time, and rapidly solidify to form a very low dilution. The surface coating, which is metallurgically combined with the substrate, significantly improves the wear resistance, corrosion resistance, heat resistance, oxidation resistance and electrical properties of the substrate surface, so as to achieve the purpose of surface modification or repair, which not only satisfies the specific requirements of the material surface Performance requirements, and save a lot of valuable elements.
激光熔覆修复装置是一种零件修复设备,但是在使用中仍然存在不足之处,由于大多待修复的工件为不规则的外形,激光器需要调整到合适的角度才能进行加工,而现有修复装置的激光器并不能进行多角度的调节,进而导致装置难以对不规整外形的工件进行修复。The laser cladding repair device is a kind of parts repair equipment, but there are still shortcomings in use. Since most of the workpieces to be repaired are irregular in shape, the laser needs to be adjusted to a suitable angle for processing, and the existing repair device The laser cannot be adjusted at multiple angles, which makes it difficult for the device to repair workpieces with irregular shapes.
实用新型内容Utility model content
本实用新型的目的在于:为了解决现有激光修复装置激光器的可调范围小的问题,而提出的一种可调节型激光熔覆修复装置。The purpose of the utility model is to propose an adjustable laser cladding repair device in order to solve the problem that the adjustable range of the laser of the existing laser repair device is small.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种可调节型激光熔覆修复装置,包括底座、固定板、丝杠、电机和活动块,所述活动块的顶部固定连接有电动推杆,所述电动推杆的伸缩端转动连接有活动环,所述活动环的外侧滑动连接有第一滑块,所述第一滑块的一端面固定连接有第一马达,所述第一马达的输出轴传动连接有驱动轮,所述驱动轮与活动环的外侧圆周面滚动连接,所述第一滑块的设有驱动轮的一侧固定连接有安装板,所述安装板远离第一滑块的端面固定连接有两个对称设置的连接板,所述两个连接板之间设有激光器,所述激光器的两侧均固定连接有齿条,所述连接板靠近激光器的一侧固定连接有固定管,所述固定管的内部设有弹簧,所述弹簧的伸缩端固定连接有滑杆,所述滑杆远离固定管的一端固定连接有第二马达,所述第二马达的输出轴传动连接有齿轮,所述齿条与齿轮啮合连接。An adjustable laser cladding repair device includes a base, a fixed plate, a lead screw, a motor and a movable block, the top of the movable block is fixedly connected with an electric push rod, and the telescopic end of the electric push rod is rotatably connected with a movable rod A first sliding block is slidably connected to the outer side of the movable ring, one end surface of the first sliding block is fixedly connected with a first motor, and the output shaft of the first motor is drivingly connected with a driving wheel, and the driving wheel Rolling connection with the outer circumferential surface of the movable ring, a mounting plate is fixedly connected to the side of the first slider with the drive wheel, and two symmetrically arranged connections are fixedly connected to the end face of the mounting plate away from the first slider A laser is arranged between the two connecting plates, a rack is fixedly connected to both sides of the laser, a fixing tube is fixedly connected to the side of the connecting plate close to the laser, and the inside of the fixing tube is provided with A spring, the telescopic end of the spring is fixedly connected with a sliding rod, the end of the sliding rod away from the fixed tube is fixedly connected with a second motor, the output shaft of the second motor is driven and connected with a gear, and the rack is meshed with the gear connect.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述固定板设有两个,所述丝杠位于两个固定板之间,并且丝杠的一端与固定板转动连接,另一端与电机的输出轴传动连接,所述丝杠与活动块螺纹连接。There are two fixed plates, the lead screw is located between the two fixed plates, and one end of the lead screw is rotatably connected with the fixed plate, and the other end is connected with the output shaft of the motor in a driving manner, and the lead screw is threaded with the movable block. connect.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述激光器的顶部开设有滑槽,所述滑槽滑动连接有第二滑块,所述第二滑块与安装板转动连接。The top of the laser is provided with a chute, the chute is slidably connected with a second sliding block, and the second sliding block is rotatably connected with the mounting plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述弹簧的远离滑杆的一端与固定管固定连接,并且弹簧与固定管的内部侧表壁滑动连接,所述固定管与滑杆滑动连接。One end of the spring away from the sliding rod is fixedly connected with the fixing tube, and the spring is slidably connected with the inner side surface wall of the fixing tube, and the fixing tube is slidably connected with the sliding rod.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述活动环的外表壁开设有环状的卡槽,所述第一滑块远离第一马达的一侧焊接有卡块,所述卡块与卡槽滑动连接。The outer wall of the movable ring is provided with an annular clamping groove, a clamping block is welded on the side of the first sliding block away from the first motor, and the clamping block is slidably connected with the clamping groove.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述活动块的底部焊接有限位块,所述底座的顶部开设有限位槽,所述限位块与限位槽滑动连接。The bottom of the movable block is welded with a limit block, the top of the base is provided with a limit slot, and the limit block is slidably connected with the limit slot.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present utility model are:
1、本实用新型中,活动环上设置了第一滑块,第一滑块上设置了第一马达,第一马达的输出轴设置了驱动轮,驱动轮上设置了安装板,安装板的底部设置了激光器和连接板,激光器的两侧设置了齿条,连接板上设置了固定管,固定管的内部设置了弹簧,弹簧的伸缩端设置了滑杆,滑杆上设置了第二马达和齿轮,活动环上设置了卡槽,第一滑块的底部设置了卡块,激光器的顶部设置了第二滑块和滑槽,采用此设计的好处在于:当激光器两侧的第二马达带动齿轮反向旋转时,可带动齿条同向移动,进而带动激光器直线运行,从而使激光器靠近或远离工件的修复处;当激光器两侧的第二马达带动齿轮同向旋转时,可带动激光器两侧的齿条反向移动,进而使激光器旋转,同时齿条旋转会挤压齿轮使滑杆压迫弹簧向固定管的内部移动,通过此设计实现了激光器的角度调节,提高了其可调范围,有助于提高加工精度。1. In the present utility model, the movable ring is provided with a first slider, the first slider is provided with a first motor, the output shaft of the first motor is provided with a drive wheel, the drive wheel is provided with a mounting plate, and the A laser and a connecting plate are set at the bottom, racks are set on both sides of the laser, a fixing tube is set on the connecting plate, a spring is set inside the fixing tube, a sliding rod is set on the telescopic end of the spring, and a second motor is set on the sliding rod and gears, the movable ring is provided with a card slot, the bottom of the first slider is provided with a card block, and the top of the laser is provided with a second slider and a chute. The advantage of this design is that when the second motor on both sides of the laser is installed When the gear is driven to rotate in the opposite direction, it can drive the rack to move in the same direction, and then drive the laser to run in a straight line, so that the laser is close to or away from the repaired part of the workpiece; when the second motor on both sides of the laser drives the gear to rotate in the same direction, it can drive the laser The racks on both sides move in the opposite direction, thereby making the laser rotate. At the same time, the rotation of the rack will squeeze the gear to make the sliding rod press the spring to move to the inside of the fixed tube. This design realizes the angle adjustment of the laser and improves its adjustable range. , which helps to improve the machining accuracy.
2、本实用新型中,底座的顶部设置了固定板,固定板之间设置了丝杠,固定板上设置了电机,丝杠上设置了活动块,活动块的顶部设置了电动推杆,电动推杆的伸缩端设置了活动环,活动块的底部设置了限位块,底座的顶部设置了限位槽,采用此设计的好处在于:电机可带动丝杠旋转,进而使活动块沿着丝杠的轴向方向移动,活动块通过限位块和限位槽限位,保证了活动块不旋转,提高了移动的稳定性。2. In this utility model, a fixed plate is arranged on the top of the base, a lead screw is arranged between the fixed plates, a motor is arranged on the fixed plate, a movable block is arranged on the lead screw, an electric push rod is arranged on the top of the movable block, and the electric The telescopic end of the push rod is provided with a movable ring, the bottom of the movable block is provided with a limit block, and the top of the base is provided with a limit slot. When the bar moves in the axial direction, the movable block is limited by the limit block and the limit groove, which ensures that the movable block does not rotate and improves the stability of movement.
附图说明Description of drawings
图1示出了根据本实用新型实施例提供的底座顶部侧视结构示意图;FIG. 1 shows a schematic structural diagram of a top side view of a base provided according to an embodiment of the present invention;
图2示出了根据本实用新型实施例提供的固定环正视结构示意图;FIG. 2 shows a schematic front view structure of a fixing ring provided according to an embodiment of the present invention;
图3示出了根据本实用新型实施例提供的激光器俯视结构示意图;FIG. 3 shows a schematic top view structure diagram of a laser provided according to an embodiment of the present invention;
图4示出了根据本实用新型实施例提供的第一滑块底部侧视结构示意图。FIG. 4 shows a schematic structural diagram of a bottom side view of the first slider provided according to an embodiment of the present invention.
图例说明:illustration:
1、底座;2、固定板;3、丝杠;4、电机;5、活动块;6、电动推杆;7、活动环;8、第一滑块;9、第一马达;10、驱动轮;11、安装板;12、激光器;13、齿条;14、连接板;15、固定管;16、弹簧;17、滑杆;18、第二马达;19、齿轮;20、第二滑块;21、滑槽;22、卡块;23、卡槽;24、限位块;25、限位槽。1. Base; 2. Fixed plate; 3. Screw; 4. Motor; 5. Active block; 6. Electric push rod; 7. Active ring; 8. First slider; 9. First motor; 10. Drive wheel; 11, mounting plate; 12, laser; 13, rack; 14, connecting plate; 15, fixed tube; 16, spring; 17, slide rod; 18, second motor; 19, gear; 20, second slide block; 21, chute; 22, block; 23, card slot; 24, limit block; 25, limit slot.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种可调节型激光熔覆修复装置,包括底座1、固定板2、丝杠3、电机4和活动块5,活动块5的顶部固定连接有电动推杆6,电动推杆6的伸缩端转动连接有活动环7,活动环7的外侧滑动连接有第一滑块8,第一滑块8的一端面固定连接有第一马达9,第一马达9的输出轴传动连接有驱动轮10,驱动轮10与活动环7的外侧圆周面滚动连接,第一滑块8的设有驱动轮10的一侧固定连接有安装板11,安装板11远离第一滑块8的端面固定连接有两个对称设置的连接板14,两个连接板14之间设有激光器12,激光器12的两侧均固定连接有齿条13,连接板14靠近激光器12的一侧固定连接有固定管15,固定管15的内部设有弹簧16,弹簧16的伸缩端固定连接有滑杆17,滑杆17远离固定管15的一端固定连接有第二马达18,第二马达18的输出轴传动连接有齿轮19,齿条13与齿轮19啮合连接,第二马达18带动齿轮19旋转,进而使激光器12实现直线运动以及旋转。1-4, the present utility model provides a technical solution: an adjustable laser cladding repair device, comprising a base 1, a
具体的,如图1所示,固定板2设有两个,丝杠3位于两个固定板2之间,并且丝杠3的一端与固定板2转动连接,另一端与电机4的输出轴传动连接,丝杠3与活动块5螺纹连接,活动块5的底部焊接有限位块24,底座1的顶部开设有限位槽25,限位块24与限位槽25滑动连接,通过丝杠3和电机4,使活动块5可带动激光器12移动。Specifically, as shown in FIG. 1 , there are two
具体的,如图3所示,激光器12的顶部开设有滑槽21,滑槽21滑动连接有第二滑块20,第二滑块20与安装板11转动连接,提高了激光器12移动的稳定性。Specifically, as shown in FIG. 3 , the top of the
具体的,如图3所示,弹簧16的远离滑杆17的一端与固定管15固定连接,并且弹簧16与固定管15的内部侧表壁滑动连接,固定管15与滑杆17滑动连接,通过弹簧16的设置使齿条13和齿轮19可以保持始终啮合。Specifically, as shown in FIG. 3 , one end of the
具体的,如图2所示,活动环7的外表壁开设有环状的卡槽23,第一滑块8远离第一马达9的一侧焊接有卡块22,卡块22与卡槽23滑动连接,通过第一马达9的带动使驱动轮10旋转,进而使第一滑块8通过卡块22沿着卡槽23移动,进而带动激光器12绕活动环7旋转,提高了激光器12的活动范围。Specifically, as shown in FIG. 2 , the outer wall of the
工作原理:使用时,给电机4、电动推杆6、第一马达9和第二马达18通以市电,首先,将待修复的工件贯穿活动环7并且固定,然后启动电机4,电机4可带动丝杠3旋转,由于活动块5与丝杠3螺纹连接并且活动块5上设有与限位槽25滑动连接的限位块24,进而使活动块5沿着丝杠3的轴向方向移动;其次,启动第一马达9,第一马达9带动驱动轮10旋转,进而带动第一滑块8沿着卡槽23移动,直至第一滑块8移动至修复工位,随后启动第二马达18,第二马达18带动齿轮19旋转,进而带动齿条13移动,当激光器12两侧的两个第二马达18带动两个齿轮19反向旋转时,可带动激光器12做进给运动,使激光器12靠近或远离工件,当两个第二马达18带动两个齿轮19同向旋转时,两个齿条13反向移动,进而使激光器12旋转,同时激光器12旋转后使齿条13压迫两侧的齿轮19,使滑杆17沿着固定管15向内压缩弹簧16;最后,通过调节电动推杆6的长度旋转活动环7使激光器12对准工件的修复处,通过上述的步骤,提高了激光器12的可调范围,使装置可以对不规整的工件进行修复加工,进而解决了现有激光修复装置激光器12的可调范围小的问题。Working principle: When in use, supply mains power to the motor 4, the electric push rod 6, the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921880172.7U CN210878100U (en) | 2019-11-04 | 2019-11-04 | An adjustable laser cladding repair device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113532297A (en) * | 2021-07-21 | 2021-10-22 | 安徽中科春谷激光产业技术研究院有限公司 | Laser cladding rapid thickness measuring device |
| CN113564578A (en) * | 2021-06-18 | 2021-10-29 | 朗福赛(宿迁)智能科技有限公司 | Laser cladding head for inner wall of bent pipe |
| CN113930757A (en) * | 2021-09-01 | 2022-01-14 | 客镭定科技(南通)有限公司 | Laser cladding device and method for repairing surface of pump shell |
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2019
- 2019-11-04 CN CN201921880172.7U patent/CN210878100U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564578A (en) * | 2021-06-18 | 2021-10-29 | 朗福赛(宿迁)智能科技有限公司 | Laser cladding head for inner wall of bent pipe |
| CN113532297A (en) * | 2021-07-21 | 2021-10-22 | 安徽中科春谷激光产业技术研究院有限公司 | Laser cladding rapid thickness measuring device |
| CN113930757A (en) * | 2021-09-01 | 2022-01-14 | 客镭定科技(南通)有限公司 | Laser cladding device and method for repairing surface of pump shell |
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