CN209861825U - A perforating device that is used for two-sided solid inoculation of fungus stick - Google Patents
A perforating device that is used for two-sided solid inoculation of fungus stick Download PDFInfo
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- CN209861825U CN209861825U CN201920588275.XU CN201920588275U CN209861825U CN 209861825 U CN209861825 U CN 209861825U CN 201920588275 U CN201920588275 U CN 201920588275U CN 209861825 U CN209861825 U CN 209861825U
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Abstract
The utility model relates to a perforating device for double-sided solid inoculation of fungus sticks, which is positioned on one side or two sides of a perforating platform; the punching device comprises a punching rack, and a plurality of transversely arranged punching rods are arranged on the punching rack; the punching rod is directly arranged on the power output of the punching power mechanism or arranged on the power output of the punching power mechanism through the punching rod frame. The utility model discloses a side automatic design who punches, its simple structure is ingenious, and it is efficient to punch. Is particularly suitable for punching fungus sticks inoculated on two sides. The punching efficiency of the punching machine of the utility model can reach 8-10 times of manual punching. Automatic perforation reduces the number of people entering the sterile inoculation area, reducing the infection rate. Saving labor and reducing production cost.
Description
Technical Field
The utility model relates to a fungus stick perforating device, especially a perforating device that is used for two-sided solid inoculation of fungus stick.
Background
In the prior art, according to the special cultivation process requirements of edible fungus sticks (with the folding diameter of the fungus bag being 18-24 mm), the fungus sticks are required to be inoculated on two sides. Before inoculation, an inoculator holds the perforating rod to punch 2-6 inoculation holes on the front side of the fungus rod, and then manually takes out the strains in the solid strain bag and plugs the strains in the inoculation holes of the fungus rod. And after one side is inoculated, turning over the fungus stick, punching 2-6 inoculation holes on the back side of the fungus stick by adopting a simultaneous method, and plugging in the strain to complete double-side inoculation on one fungus stick. After completion of inoculation, the cells were transferred to a culture room and cultured.
The disadvantages of the fungus stick punching and inoculation method are that: the mobile equipment cannot be used, the number of workers is large, and the labor intensity of workers is high. The inoculation efficiency is low, and the artificial inoculation efficiency is about 100 bars/hour. The pollution rate is high. People are the largest source of contamination, and the more people there are, the greater the chance of contamination. The inoculation amount of each bag is not uniform. Because the strains are manually taken out from the solid strain bag, the sizes of the taken-out strain blocks are uneven, and the consistency of the strain growing state of the strain bag is poor.
Disclosure of Invention
The utility model aims to solve the technical problem that to prior art not enough, provide a perforating device that is used for the inoculation of the two-sided solid of fungus stick that reasonable in design, degree of automation are high, punching efficiency is high.
The technical problem to be solved by the utility model is realized through the following technical scheme. The utility model relates to a perforating device for double-sided solid inoculation of a fungus stick, which is characterized in that,
the punching device is positioned on one side or both sides of the punching platform;
the punching device comprises a punching rack, and a plurality of transversely arranged punching rods are arranged on the punching rack; the punching rod is directly arranged on the power output of the punching power mechanism or arranged on the power output of the punching power mechanism through the punching rod frame.
Perforating device, its further preferred technical scheme is: a fungus stick punching positioning mechanism is arranged in at least one of 3 positions, namely the upper position, the left side and the right side of a fungus stick to be punched, and comprises a punching positioning plate and a punching positioning power mechanism which is in driving connection with the punching positioning plate; and a punching through hole for a punching rod to pass through is arranged on the punching positioning plate arranged on the left side or the right side of the fungus rod.
The utility model discloses a fungus package is horizontal setting, that is to say its length direction and direction of delivery are unanimous, so, the utility model discloses use its advancing direction as preceding.
Perforating device, its further preferred technical scheme is: the punching positioning power mechanism is a punching positioning cylinder, and the punching positioning plate is arranged on a piston rod of the punching positioning cylinder.
Perforating device, its further preferred technical scheme is: the punching platform is a belt conveyor, a chain scraper conveyor or a chain conveyor, and a plurality of tray packing trays or tray packing plates or limiting plates matched with the fungus sticks are fixed on a conveying piece of the belt conveyor, the chain scraper conveyor or the chain conveyor.
Perforating device, its further preferred technical scheme is: the bacteria stick blocking mechanism is arranged on the punching platform and comprises a blocking power mechanism and a blocking plate connected to the power output of the blocking power mechanism.
Perforating device, its further preferred technical scheme is: a plurality of punching rods positioned on the same side of the punching platform are all arranged on the punching rod frame; the punching power mechanism is a punching cylinder, and the punching rod frame is arranged on a piston rod of the punching cylinder.
Perforating device, its further preferred technical scheme is: the number of the punching rods arranged on the same punching rod frame is 2-6, and the punching rods are arranged in parallel.
The utility model also discloses a fungus stick method of punching for two-sided solid inoculation of fungus stick, its special characteristics are, and a plurality of inoculation holes are beaten out to the side of fungus stick through the side position to this method.
The utility model discloses in various power unit that relate to, can select as required and the on-the-spot installation condition, including cylinder, electric jar, hydraulic cylinder, perhaps motor and drive mechanism etc..
Compared with the prior art, the utility model discloses the puncher has following beneficial technological effect: the utility model discloses a design that side punched, its simple structure is ingenious, and it is efficient to punch. Is particularly suitable for punching fungus sticks inoculated on two sides. The punching efficiency of the punching machine of the utility model can reach 800 sticks/hour, which is 8-10 times of that of manual punching. Automatic perforation reduces the number of people entering the sterile inoculation area, reducing the infection rate. Meanwhile, the complicated manual operation is changed into mechanical and electrical integration automatic operation, the labor is saved, and the production cost is reduced.
The utility model discloses a fungus stick positioning mechanism that punches of further design can realize fine fungus stick location when punching, is favorable to going on of punching.
Drawings
FIG. 1 is a schematic view of a punching apparatus;
fig. 2 is a schematic top view of the punching device.
Detailed Description
The following further describes embodiments of the present invention in order to facilitate further understanding of the present invention by those skilled in the art, and does not constitute a limitation to the right thereof.
Referring to fig. 1 and 2, a perforating device for double-sided solid inoculation of a fungus stick,
the punching device is positioned on one side or both sides of the punching platform 3; when the punching machine is arranged on one side, the punching machine is suitable for punching on one side, and when the punching machine is arranged on two sides, the punching machine is suitable for punching on two sides;
the punching device comprises a punching rack 1, wherein a plurality of transversely arranged punching rods 9 are arranged on the punching rack 1; the punching rod 9 is directly arranged on the power output of the punching power mechanism or is arranged on the power output of the punching power mechanism through the punching rod frame 8.
A fungus stick punching positioning mechanism is arranged in at least one of 3 positions, namely the upper position, the left side and the right side of a fungus stick 4 to be punched, and comprises a punching positioning plate 6 and a punching positioning power mechanism which is in driving connection with the punching positioning plate 6; the punching positioning plate 6 arranged on the left side or the right side of the fungus stick 4 is provided with a punching through hole 10 for the punching rod 9 to pass through.
The punching positioning power mechanism preferably uses a punching positioning cylinder 7, and the punching positioning plate 6 is arranged on a piston rod of the punching positioning cylinder 7.
The punching platform 3 can be a belt conveyor, a chain scraper conveyor or a chain conveyor, and a plurality of tray packing trays or tray packing plates 11 or limiting plates matched with the fungus sticks 4 are fixed on a conveying piece of the belt conveyor, the chain scraper conveyor or the chain conveyor.
The bacteria stick blocking mechanism 5 can be additionally arranged on the punching platform 3, and the bacteria stick blocking mechanism 5 comprises a blocking power mechanism 51 and a blocking plate 52 connected to the power output of the blocking power mechanism 51. The blocking power mechanism 51 is preferably a pneumatic cylinder.
A plurality of punching rods 9 positioned on the same side of the punching platform are all arranged on the punching rod frame 8; the punching power mechanism is a punching cylinder 2, and a punching rod frame 8 is arranged on a piston rod of the punching cylinder 2.
The number of the punching rods 9 arranged on the same punching rod frame 8 is 2-6, the punching rods are arranged according to the number of required holes, generally 3 on one side and 4 on one side, the punching rods are arranged in a staggered mode, the situation that the punching rods 9 are arranged on the same axis and the fungus sticks are broken is avoided, and the punching rods 9 are arranged in parallel.
By adopting the punching method of the punching device of the embodiment, a plurality of inoculation holes can be punched on the side surface of the fungus stick through the side direction. The method for punching from top to bottom by the automatic punching machine in the prior art is changed, and the prior method for punching from top to bottom cannot realize simultaneous double-sided punching. And (3) carrying out double-sided staggered punching on two side surfaces of the fungus sticks at the same punching station, wherein the punching can be carried out successively or simultaneously.
The method for perforating the fungus sticks by adopting the perforating device for inoculating the fungus sticks with the double-sided solid can adopt the following specific steps: the conveying mechanism is started to drive the bacteria sticks to move forwards, and when the bacteria sticks move to the punching holes, the bacteria sticks are blocked and positioned by the blocking mechanism or the conveying mechanism is stopped to move; the punching device simultaneously or successively performs staggered punching on the two side surfaces of the fungus stick from the two sides of the punching platform; when the fungus stick punching positioning mechanism is arranged, the punching positioning plate is started to press the fungus sticks before punching; then punching is carried out; after the perforation is finished, the fungus stick is conveyed to the next station, and the double-sided perforation of the next fungus stick is finished by repeating the actions.
Claims (7)
1. A perforating device for double-sided solid inoculation of a fungus stick is characterized in that,
the punching device is positioned on one side or both sides of the punching platform;
the punching device comprises a punching rack, and a plurality of transversely arranged punching rods are arranged on the punching rack; the punching rod is directly arranged on the power output of the punching power mechanism or arranged on the power output of the punching power mechanism through the punching rod frame.
2. The punch device of claim 1, wherein: a fungus stick punching positioning mechanism is arranged in at least one of 3 positions, namely the upper position, the left side and the right side of a fungus stick to be punched, and comprises a punching positioning plate and a punching positioning power mechanism which is in driving connection with the punching positioning plate; and a punching through hole for a punching rod to pass through is arranged on the punching positioning plate arranged on the left side or the right side of the fungus rod.
3. The punch device of claim 2, wherein: the punching positioning power mechanism is a punching positioning cylinder, and the punching positioning plate is arranged on a piston rod of the punching positioning cylinder.
4. The punch device of claim 1, wherein: the punching platform is a belt conveyor, a chain scraper conveyor or a chain conveyor, and a plurality of tray packing trays or tray packing plates or limiting plates matched with the fungus sticks are fixed on a conveying piece of the belt conveyor, the chain scraper conveyor or the chain conveyor.
5. The punch device of claim 4, wherein: the bacteria stick blocking mechanism is arranged on the punching platform and comprises a blocking power mechanism and a blocking plate connected to the power output of the blocking power mechanism.
6. The punch device of claim 1, wherein: a plurality of punching rods positioned on the same side of the punching platform are all arranged on the punching rod frame; the punching power mechanism is a punching cylinder, and the punching rod frame is arranged on a piston rod of the punching cylinder.
7. The punch device of claim 6, wherein: the number of the punching rods arranged on the same punching rod frame is 2-6, and the punching rods are arranged in parallel.
Priority Applications (1)
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CN201920588275.XU CN209861825U (en) | 2019-04-26 | 2019-04-26 | A perforating device that is used for two-sided solid inoculation of fungus stick |
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CN201920588275.XU CN209861825U (en) | 2019-04-26 | 2019-04-26 | A perforating device that is used for two-sided solid inoculation of fungus stick |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110612858A (en) * | 2019-04-26 | 2019-12-27 | 连云港国鑫食用菌成套设备有限公司 | Perforating device and method for double-sided solid inoculation of fungus sticks |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110612858A (en) * | 2019-04-26 | 2019-12-27 | 连云港国鑫食用菌成套设备有限公司 | Perforating device and method for double-sided solid inoculation of fungus sticks |
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