CN209861414U - Water-cooled power supply cabinet - Google Patents

Water-cooled power supply cabinet Download PDF

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Publication number
CN209861414U
CN209861414U CN201822256753.5U CN201822256753U CN209861414U CN 209861414 U CN209861414 U CN 209861414U CN 201822256753 U CN201822256753 U CN 201822256753U CN 209861414 U CN209861414 U CN 209861414U
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water
course
water channel
cooling
water course
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张文学
李娟�
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Beijing Dynamic Power Co Ltd
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Beijing Dynamic Power Co Ltd
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Abstract

The utility model discloses a water-cooled power supply machine case for solve current water-cooled power supply machine case coolant liquid flow resistance big, the not good enough technical problem of radiating effect. The water-cooled power supply case include the shell, the bottom surface of shell is provided with the cooling water course, the side of shell is provided with water inlet and delivery port, the cooling water course includes first main water course, second main water course and a plurality of parallelly connected vice water course, first main water course with the water inlet intercommunication, second main water course with the delivery port intercommunication, vice water course intercommunication first main water course and second main water course, the coolant liquid is followed the water inlet flows in first main water course, process vice water course flows in second main water course, then follows the delivery port flows. The utility model discloses a set up parallelly connected vice water course in the cooling water course, expanded cooling zone area, reduced the coolant liquid flow resistance, showing and improving the radiating effect.

Description

Water-cooled power supply cabinet
Technical Field
The utility model relates to a power field for the car, concretely relates to water-cooled power machine case.
Background
At present, the market share of electric vehicles is gradually increased, and in order to save the space occupation of vehicle bodies, power modules used by the electric vehicles are developed towards miniaturization and lightness, such as an alternating current to direct current power module and a direct current variable voltage power module, and a water-cooling heat dissipation mode is widely applied to such products. The design of the cross section of the cooling water channel generally selects regular shapes such as a circle, a square, a rectangle or an ellipse, and the like, and the design of the water channel also always adopts an S-shaped arrangement mode for a plurality of times. By now, although many manufacturers develop die-cast water-cooled cabinets, the design of cooling water channels still uses the traditional idea.
As shown in fig. 1, the existing water-cooled power supply case comprises a case 1, a cooling water channel 2 is arranged on the bottom surface of the case 1, a water inlet 3 and a water outlet 4 are arranged on the side surface of the case 1, the water inlet 3 and the water outlet 4 are respectively connected with the two ends of the cooling water channel 2, and each cooling area can be regarded as being connected in series, so that the cooling water channel 2 in the shape is narrow in width, long in length, large in flow resistance to cooling liquid, limited in design of a heat dissipation area, higher and higher in temperature of the cooling liquid, and poor in heat dissipation effect of the case.
SUMMERY OF THE UTILITY MODEL
In view of the above, an object of the present invention is to provide a water-cooled power supply cabinet, which is provided with a parallel branch water channel in the cooling water channel, and has the advantages of expanding the area of the cooling area, reducing the flow resistance, and ensuring the flow velocity of the cooling liquid, thereby significantly improving the heat dissipation effect.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a water-cooled power supply machine case, which comprises an outer shell, the bottom surface of shell is provided with the cooling water course, the side of shell is provided with water inlet and delivery port, the cooling water course includes first main water course, second main water course and a plurality of parallelly connected vice water course, first main water course with the water inlet intercommunication, second main water course with the delivery port intercommunication, vice water course intercommunication first main water course and second main water course, the coolant liquid is followed the water inlet flows in first main water course, process vice water course flows in second main water course, then follows the delivery port flows.
Optionally, a plurality of steps are arranged in the cooling water channel, the steps are gradually increased from the positions of the water inlet and the water outlet to the far end from the near end, and the height of the cooling water channel is gradually reduced so as to realize good flow distribution and ensure reasonable flow velocity.
Optionally, the width of the auxiliary water channel is not equal, and the width is designed according to the installation area and the heat generation amount of the part to be cooled in the case.
Optionally, the secondary flume has a mouth width less than an interior width to reduce coolant flow.
Optionally, a plurality of flow guide ribs are arranged in the auxiliary water channel, the flow guide ribs are bent according to the shape of the auxiliary water channel, and the flow guide ribs guide the cooling liquid to uniformly flow through the auxiliary water channel.
Optionally, a plurality of turbulence protrusions are arranged in the auxiliary water channel, and the turbulence protrusions reduce the flow velocity of cooling liquid in the auxiliary water channel, so that the cooling liquid and a heat source can perform sufficient heat exchange.
Optionally, the inlet and the outlet of the auxiliary water channel are provided with ribs, and the ribs reduce the area of the inlet and the outlet to ensure the flow rate of the cooling liquid.
Optionally, the first main flume, the second main flume and the auxiliary flume are integrally formed when the housing is die cast.
Optionally, the outer edge of the cooling water channel is provided with a step, and a bottom plate is placed in the cooling water channel and then welded and sealed along the outer edge to close the bottom opening of the cooling water channel.
Optionally, a separation wall is arranged between the auxiliary water channels, and the shape of the bottom plate is matched with that of the separation wall.
Optionally, a connecting column is arranged at the top end of the isolation wall, and the connecting column is connected with the bottom plate in a welding mode.
The utility model discloses an advantage and beneficial effect that water-cooled power machine case had are:
compare serial-type cooling water course, the utility model discloses parallel cooling water course greatly reduced to the flow resistance of coolant liquid to influence each other between the heat source has been reduced to a certain extent.
Because the heat source of power module is the modularized design to the area is great, the utility model discloses a cooling water course is the flattening design, has increased the direct contact area of cooling water course with the heat source, has improved the radiating efficiency.
Drawings
FIG. 1 is a bottom view of a water-cooled power supply cabinet in the prior art;
fig. 2 is a perspective view (top surface up) of the water-cooled power supply case of the present invention;
fig. 3 is a bottom view of the water-cooled power supply case of the present invention;
fig. 4 is a perspective view (bottom surface up) of the water-cooled power supply case of the present invention;
fig. 5 is a perspective view of a bottom plate of the water-cooled power supply cabinet of the present invention;
fig. 6 is a perspective view of the combination state of the housing and the bottom plate of the water-cooled power supply case of the present invention.
In the figure: 1. a housing; 2. a cooling water channel; 3. a water inlet; 4. a water outlet; 5. a top plate; 6. a first primary flume; 7. a first secondary flume; 8. a second secondary flume; 9. a third secondary flume; 10. a fourth secondary flume; 11. a fifth secondary flume; 12. a flow guiding rib; 13. a partition wall; 14. a step; 15. a second main flume; 16. a turbulent flow bulge; 17. a flow guiding rib; 18. connecting columns; 19. an outer edge; 20. a base plate; 20-1, through holes; 20-2, through holes; 20-3, grooves.
Detailed Description
The design concept of the utility model is that:
big, the not good enough defect of radiating effect of cooling liquid flow resistance of water-cooled power supply machine case among the prior art, the utility model provides a water-cooled power supply machine case is provided with parallelly connected branch's water course in the cooling water course, has expanded cooling zone area, has reduced the cooling liquid flow resistance, is showing and has improved the radiating effect.
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Example 1
As shown in fig. 2, fig. 3, and fig. 4, embodiment 1 of the present invention provides a water-cooled power supply cabinet, which includes a housing 1, wherein circuits for rectifying and regulating voltage need to be installed inside the housing 1, and these circuits release heat during operation, so that heat dissipation is needed.
The housing 1 shown in fig. 2 is directed upwards on its top side, provided with a top plate 5, on the front side of which housing 1 a water inlet 3 and a water outlet 4 are mounted. The water inlet 3 and the water outlet 4 are connected with an external water pump assembly, and cooling liquid can enter the water inlet 3 and flow back from the water outlet 4 under the action of pressure.
As shown in fig. 3 and 4, the bottom surface of the housing 1 is provided with cooling water channels, which include a first main water channel 6, a second main water channel 15 and a plurality of parallel auxiliary water channels, as shown in fig. 3, in this embodiment, five parallel auxiliary water channels, namely a first auxiliary water channel 7, a second auxiliary water channel 8, a third auxiliary water channel 9, a fourth auxiliary water channel 10 and a fifth auxiliary water channel 11 are included.
The first main water channel 6 and the second main water channel 15 are respectively positioned at two sides of the auxiliary water channel and are arranged in parallel. The first auxiliary water channel 7, the second auxiliary water channel 8, the third auxiliary water channel 9, the fourth auxiliary water channel 10 and the fifth auxiliary water channel 11 are arranged in parallel and are vertical to the first main water channel 6 and the second main water channel 15.
First main water course 6 communicates with water inlet 3, and second main water course 15 communicates with delivery port 4, and five vice water courses communicate first main water course 6 and second main water course 15, and the coolant liquid flows into first main water course 6 from water inlet 3, flows into second main water course 15 through five vice water courses, then flows out from delivery port 4.
The case in this embodiment adopts the design of parallelly connected vice water course, has expanded cooling zone area, has reduced the flow resistance to the coolant liquid, and the coolant liquid reposition of redundant personnel absorbs the heat, can also reduce the interact between the heat source, has improved the radiating efficiency.
Because the parallel auxiliary water channels are provided with a plurality of auxiliary water channels, if the parallel auxiliary water channels are not adjusted, the cooling liquid can firstly flow away from the adjacent auxiliary water channels, and the flow rate of the cooling liquid in the farther auxiliary water channels cannot be ensured, so that a plurality of steps 14 are arranged in the cooling water channel, the steps 14 are gradually increased from the near end to the far end of the positions of the water inlet 3 and the water outlet 4, the height of the cooling water channel is gradually reduced to ensure the flow rate of the cooling liquid, the flow rate of the cooling liquid in the auxiliary water channel at the far end is kept normal, the heat dissipation effect is not influenced, and good flow division.
As shown in fig. 3 and 4, the widths of the plurality of auxiliary water channels are different, and the widths are designed according to the installation area and the heat generation amount of the components to be cooled in the chassis. The width of the first auxiliary water channel 7 is the largest, and the heat productivity of the circuit elements arranged in the case is relatively large, so that more cooling liquid is needed to participate in heat dissipation to ensure the heat dissipation effect.
However, the first and second sub water passages 7 and 8 are closest to the water inlet 3, and the width of the mouth portions of the first and second sub water passages 7 and 8 is smaller than the inner width to reduce the flow rate of the coolant in order to prevent the coolant from flowing out first from the adjacent sub water passages.
When the width of the auxiliary water channel is wide, the cooling liquid may be uneven in the auxiliary water channel, so that a plurality of flow guide ribs 17 are arranged in the first auxiliary water channel 7, a plurality of flow guide ribs 12 are arranged in the fifth auxiliary water channel 11, the flow guide ribs are bent according to the shape of the auxiliary water channel, and the flow guide ribs guide the cooling liquid to uniformly flow through the auxiliary water channel.
In particular, in the fifth auxiliary water channel 11, both ends of the flow guiding rib 12 respectively extend out from the inlet and the outlet of the fifth auxiliary water channel 11, and are bent in the first main water channel 6 and the second main water channel 15, so that the cooling liquid can be guided better.
As shown in fig. 3 and 4, the inlet and the outlet of the secondary water channel are provided with convex ribs, and the convex ribs reduce the area of the inlet and the outlet, so that the flow rate of the cooling liquid can be further ensured.
The first main water channel 6, the second main water channel 15 and the plurality of auxiliary water channels are integrally formed when the shell 1 is die-cast, and the shell 1 can be made of aluminum. Due to the fact that heat sources inside the case are distributed in a diversified mode, the cooling water channels are irregular in distribution and complex in shape, and the problem of complex manufacturing of the cooling water channels is solved just by means of die-casting forming.
As shown in fig. 4 and 6, the outer edge of the cooling water channel is provided with a step 14, a bottom plate 20 is placed in the cooling water channel, and then the bottom plate is welded and sealed along the outer edge 19 to close the bottom opening of the cooling water channel.
The welding mode can adopt friction welding, and the welding seam that forms like this is more regular, and welding speed is fast, and the leakproofness is good.
As shown in fig. 3 and 4, partition walls 13 are disposed between the plurality of secondary waterways, the partition walls 13 are convex, and the shape of the bottom plate 20 needs to be matched with the partition walls 13, as shown in fig. 5, for example, a groove 20-3 needs to be formed on the bottom plate 20 corresponding to the partition walls 13, and after the bottom plate 20 is installed, the secondary waterways can be enclosed with the partition walls 13.
The bottom plate 20 can be further provided with through holes corresponding to the partition wall 13, for example, through holes 20-1 are provided corresponding to the partition wall 13 beside the first secondary water channel 7, the through holes 20-1 and the partition wall 13 need to be welded, and the welding mode can adopt friction welding, so that the formed welding line is regular, the welding speed is high, and the sealing performance is good.
The stepped design of the cooling water channels in the aspect of thickness and the special shape design of each parallel auxiliary water channel at the inlet and the outlet enable the cooling liquid to form more reasonable shunting, provide sufficient flow and flow speed of the cooling liquid for the heat source on the path of each auxiliary water channel, and guarantee reliable heat dissipation of each heat source.
Example 2
Different from embodiment 1, in this embodiment, a plurality of turbulence protrusions 16 are further disposed in the secondary water channel, as shown in fig. 3 and 4, a plurality of turbulence protrusions 16 are disposed in the first secondary water channel 7, and the turbulence protrusions 16 can reduce the flow velocity of the cooling liquid in the secondary water channel, and also can function as heat dissipation fins, thereby improving the heat exchange efficiency and enabling the cooling liquid and the heat source to perform sufficient heat exchange.
These turbulator protrusions 16 are also integrally formed when the housing 1 is die-cast.
Other structures of the water-cooled power supply cabinet in this embodiment are the same as those in embodiment 1, and a description thereof will not be repeated.
Example 3
Unlike embodiment 1, as shown in fig. 3, 4 and 6, in this embodiment, a connection column 18 is provided at the top end of the isolation wall 13, and the connection column 18 is connected to the bottom plate 20 by welding. The welding mode can adopt friction welding, so that the formed welding seam is regular, the welding speed is high, the sealing performance is good, and the bottom plate 20 is required to be matched with the connecting column 18 to be provided with the through hole 20-2.
The top end of the partition wall 13 is connected with the bottom plate 20 through the connecting column 18 in a welding mode, so that the combination strength of the bottom plate 20 and the shell 1 can be improved, and the situation that cooling liquid leaks never occurs is guaranteed.
Other structures of the water-cooled power supply cabinet in this embodiment are the same as those in embodiment 1, and a description thereof will not be repeated.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a water-cooled power supply case, includes the shell, the bottom surface of shell is provided with the cooling water course, the side of shell is provided with water inlet and delivery port, its characterized in that, the cooling water course includes first main water course, second main water course and a plurality of parallelly connected vice water course, first main water course with the water inlet intercommunication, second main water course with the delivery port intercommunication, vice water course intercommunication first main water course and second main water course, the coolant liquid is followed the water inlet flows in first main water course, process vice water course flows in second main water course, then follow the delivery port flows.
2. The water-cooled power cabinet according to claim 1, wherein the cooling water channel has a plurality of steps formed therein, the steps are gradually increased from the proximal end to the distal end of the positions of the water inlet and the water outlet, and the height of the cooling water channel is gradually decreased to ensure the flow rate of the cooling liquid.
3. The water-cooled power supply cabinet according to claim 1, wherein the auxiliary water channels have different widths, and the widths are designed according to an installation area and a heat generation amount of components to be cooled in the cabinet.
4. The water-cooled power supply cabinet according to claim 1, wherein a mouth width of the auxiliary water channel is smaller than an inner width to reduce a flow rate of the cooling liquid.
5. The water-cooled power cabinet according to claim 1, wherein a plurality of flow guiding ribs are disposed in the auxiliary water channel, the flow guiding ribs are bent according to the shape of the auxiliary water channel, and the flow guiding ribs guide the coolant to uniformly flow through the auxiliary water channel.
6. The water-cooled power supply cabinet according to claim 1, wherein a plurality of turbulence protrusions are provided in the auxiliary water channel, and the turbulence protrusions reduce the flow velocity of the cooling fluid in the auxiliary water channel, so that the cooling fluid and the heat source perform sufficient heat exchange.
7. The water-cooled power cabinet according to claim 1, wherein ribs are provided at both the inlet and the outlet of the secondary water channel, and the ribs reduce the area of the inlet and the outlet to ensure the flow rate of the cooling liquid.
8. The water-cooled power cabinet according to any one of claims 1 to 7, wherein the first main water channel, the second main water channel and the auxiliary water channel are integrally formed at the time of die casting of the housing.
9. The water-cooled power supply cabinet according to claim 8, wherein the outer edge of the cooling water channel is provided with a step, and a bottom plate is placed in the cooling water channel and then welded and sealed along the outer edge to close the bottom opening of the cooling water channel.
10. The water-cooled power cabinet according to claim 9, wherein a partition wall is provided between the auxiliary water channels, and the shape of the bottom plate is matched with the partition wall;
the top of partition wall is provided with the spliced pole, the spliced pole with bottom plate welded connection.
CN201822256753.5U 2018-12-29 2018-12-29 Water-cooled power supply cabinet Active CN209861414U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112423569A (en) * 2020-12-04 2021-02-26 上海法雷奥汽车电器系统有限公司 Cooling device of power converter and power converter
TWI750636B (en) * 2020-04-17 2021-12-21 建準電機工業股份有限公司 Liquid cooling module and electronic device including the same
CN114531825A (en) * 2022-01-28 2022-05-24 苏州浪潮智能科技有限公司 Power supply auxiliary heat dissipation design method, server power supply and data center
WO2022117095A1 (en) * 2020-12-04 2022-06-09 上海法雷奥汽车电器系统有限公司 Cooling device of power converter and power converter

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI750636B (en) * 2020-04-17 2021-12-21 建準電機工業股份有限公司 Liquid cooling module and electronic device including the same
CN112423569A (en) * 2020-12-04 2021-02-26 上海法雷奥汽车电器系统有限公司 Cooling device of power converter and power converter
WO2022117095A1 (en) * 2020-12-04 2022-06-09 上海法雷奥汽车电器系统有限公司 Cooling device of power converter and power converter
CN114531825A (en) * 2022-01-28 2022-05-24 苏州浪潮智能科技有限公司 Power supply auxiliary heat dissipation design method, server power supply and data center
CN114531825B (en) * 2022-01-28 2024-01-12 苏州浪潮智能科技有限公司 Power auxiliary heat dissipation design method, server power supply and data center

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