CN209858451U - Full-automatic auxiliary material detection equipment - Google Patents
Full-automatic auxiliary material detection equipment Download PDFInfo
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- CN209858451U CN209858451U CN201920376791.6U CN201920376791U CN209858451U CN 209858451 U CN209858451 U CN 209858451U CN 201920376791 U CN201920376791 U CN 201920376791U CN 209858451 U CN209858451 U CN 209858451U
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Abstract
The utility model relates to the technical field of auxiliary material detection, and discloses full-automatic auxiliary material detection equipment, which comprises an equipment body, an auxiliary material conveying mechanism, an mechanical arm material taking mechanism, a turntable mechanism and a CCD detection mechanism; the auxiliary material conveying mechanism is used for conveying auxiliary materials, the mechanical arm material taking mechanism is used for grabbing the auxiliary materials conveyed by the auxiliary material conveying mechanism to the turntable mechanism, and the CCD detection mechanism is used for carrying out CCD detection on the auxiliary materials grabbed to the turntable mechanism; like this, the auxiliary material is placed on auxiliary material conveying mechanism, and auxiliary material conveying mechanism carries the auxiliary material, and arm feeding agencies snatchs the auxiliary material that auxiliary material conveying mechanism carried and come to carousel mechanism, and CCD detection mechanism carries out CCD to the auxiliary material of snatching to carousel mechanism 200 and detects, has realized the full automated inspection to the auxiliary material, and detection efficiency is high, and detection effect is good.
Description
Technical Field
The utility model belongs to the technical field of the technique that the auxiliary material detected and specifically relates to full-automatic auxiliary material check out test set.
Background
Along with the development of science and technology, the improvement of people's standard of living, electronic equipment becomes necessary articles for use in people's daily life gradually, all can use the electronic equipment auxiliary material in the electronic equipment production assembling process, and the quality of electronic equipment auxiliary material directly influences electronic equipment's quality.
With the development of technology, manufacturers and users have higher and higher quality requirements for electronic devices, so electronic device manufacturers usually perform strict detection on auxiliary materials of electronic devices.
In the prior art, the detection efficiency of auxiliary materials of electronic equipment is low, and the detection effect is poor.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at provides full-automatic auxiliary material check out test set, aim at solving among the prior art electronic equipment auxiliary material detection efficiency low, the poor problem of detection effect.
The utility model is realized in such a way that the full-automatic auxiliary material detection device comprises a device body, an auxiliary material conveying mechanism, a mechanical arm material taking mechanism, a turntable mechanism and a CCD detection mechanism; auxiliary material conveying mechanism is used for carrying the auxiliary material, arm feeding agencies is used for snatching the auxiliary material that auxiliary material conveying mechanism carried is arrived extremely carousel mechanism, CCD detection mechanism is used for to snatch extremely the auxiliary material of carousel mechanism carries out CCD and detects.
Furthermore, the material taking structure of the mechanical arm comprises a plurality of grabbing structures used for grabbing the auxiliary materials, a Y-axis module used for driving the grabbing structures to horizontally move and a Z-axis module used for driving the grabbing structures to longitudinally move.
Further, the gripping structure comprises a vacuum nozzle.
Furthermore, the Y-axis module comprises a horizontally arranged Y-axis guide rail, a first sliding block, a servo motor and a first transmission structure in transmission connection with the servo motor; the servo motor drives the first sliding block to linearly move along the Y-axis guide rail through the first transmission structure.
Furthermore, the Z-axis module comprises a Z-axis guide rail which is fixedly connected with the first sliding block and is vertically arranged, a second sliding block, a stepping motor and a second transmission structure which is in transmission connection with the stepping motor; the stepping motor drives the second sliding block to vertically move through the second transmission structure; the second sliding block is fixedly connected with the grabbing structure.
Furthermore, the second transmission structure comprises a driving wheel driven by the stepping motor to rotate, a synchronous wheel arranged opposite to the driving wheel in the longitudinal direction and a synchronous belt; the driving wheel is matched with the synchronous wheel to drive the synchronous belt to rotate, and the synchronous belt is fixedly connected with the second sliding block.
Further, the turntable mechanism comprises a rotatable turntable and a plurality of detection stations which are arranged on the turntable and used for placing auxiliary materials to be detected.
Further, the CCD detection mechanism comprises a plurality of CCD cameras, a side light source assembly for polishing the side surface of the auxiliary material to be detected, a bottom light source for polishing the bottom surface of the auxiliary material to be detected and a top light source for polishing the top of the auxiliary material to be detected; the plurality of cameras are respectively arranged below, above and obliquely above the turntable.
Further, auxiliary material conveying mechanism includes the conveyer belt structure, the conveyer belt structure includes the conveyer belt and drives the power component of conveyer belt motion, the conveyer belt has the terminal surface of placing that is used for placing the auxiliary material that awaits measuring, it has pan feeding end and discharge end to place the terminal surface.
Further, be provided with on the terminal surface of placing of conveyer belt and be used for to wait to detect the auxiliary material on the conveyer belt and carry out the guide structure that leads, guide structure includes that two intervals are just to the gib block of arranging, two be formed with the passing area that supplies to wait to detect the auxiliary material and pass through between the gib block, the gib block is provided with antifriction bearing, antifriction bearing butt the terminal surface of placing of conveyer belt.
Compared with the prior art, the full-automatic auxiliary material detection equipment provided by the utility model is provided with an equipment body, an auxiliary material conveying mechanism, an mechanical arm material taking mechanism, a turntable mechanism and a CCD detection mechanism; the auxiliary material conveying mechanism is used for conveying auxiliary materials, the mechanical arm material taking mechanism is used for grabbing the auxiliary materials conveyed by the auxiliary material conveying mechanism to the turntable mechanism, and the CCD detection mechanism is used for carrying out CCD detection on the auxiliary materials grabbed to the turntable mechanism; like this, the auxiliary material is placed on auxiliary material conveying mechanism, and auxiliary material conveying mechanism carries the auxiliary material, and arm feeding agencies snatchs the auxiliary material that auxiliary material conveying mechanism carried and come to carousel mechanism, and CCD detection mechanism carries out CCD to the auxiliary material of snatching to carousel mechanism 200 and detects, has realized the full automated inspection to the auxiliary material, and detection efficiency is high, and detection effect is good.
Drawings
Fig. 1 is a schematic view of an internal structure of a full-automatic auxiliary material detection device provided by an embodiment of the present invention;
fig. 2 is a schematic perspective view of the full-automatic auxiliary material detection device provided by the embodiment of the utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the terms according to specific situations.
The following describes the implementation of the present invention in detail with reference to specific embodiments.
Referring to fig. 1-2, preferred embodiments of the present invention are provided.
The full-automatic auxiliary material detection equipment comprises an equipment body, an auxiliary material conveying mechanism, a mechanical arm material taking mechanism 100, a turntable mechanism 200 and a CCD detection mechanism 300; auxiliary material conveying mechanism is used for carrying the auxiliary material, and arm feeding agencies 100 is used for snatching auxiliary material that auxiliary material conveying mechanism carried and comes to carousel mechanism 200, and CCD detection mechanism 300 is used for carrying out CCD to the auxiliary material of snatching to carousel mechanism 200 and detects.
The full-automatic auxiliary material detection equipment provided by the invention is provided with an equipment body, an auxiliary material conveying mechanism, a mechanical arm material taking mechanism 100, a turntable mechanism 200 and a CCD detection mechanism 300; the auxiliary material conveying mechanism is used for conveying auxiliary materials, the mechanical arm material taking mechanism 100 is used for grabbing the auxiliary materials conveyed by the auxiliary material conveying mechanism to the turntable mechanism 200, and the CCD detecting mechanism 300 is used for carrying out CCD detection on the auxiliary materials grabbed to the turntable mechanism 200; like this, the auxiliary material is placed on auxiliary material conveying mechanism, and auxiliary material conveying mechanism carries the auxiliary material, and arm feeding agencies 100 snatchs the auxiliary material that auxiliary material conveying mechanism carried and come to carousel mechanism 200, and CCD detection mechanism 300 carries out CCD to the auxiliary material of snatching to carousel mechanism 200 and detects, has realized the full automated inspection to the auxiliary material, and detection efficiency is high, and detection effect is good.
The utility model provides a full-automatic auxiliary material check out test set can be used for detecting the cell-phone auxiliary material, perhaps some other electronic equipment auxiliary materials, can also be used for detecting the auxiliary material in some other fields.
In this embodiment, the material taking structure of the mechanical arm includes a plurality of grabbing structures 110 for grabbing auxiliary materials, a Y-axis module 120 for driving the grabbing structures 110 to move horizontally, and a Z-axis module 130 for driving the grabbing structures 110 to move longitudinally; the grabbing structure 110 is used for grabbing the auxiliary material to be detected, the Y-axis module 120 drives the grabbing structure 110 to move horizontally, the Z-axis module 130 drives the grabbing structure 110 to move longitudinally, and the grabbing structure 110 can move to a proper position due to the matching of the Y-axis module 120 and the Z-axis module 130, so that grabbing of the auxiliary material to be detected is achieved.
Preferably, the grasping configuration 110 includes a vacuum nozzle; the vacuum suction nozzle absorbs the auxiliary materials firmly, and preferably, the position of the vacuum suction nozzle is adjustable, so that different auxiliary material absorption requirements can be met by adjusting the position of the suction nozzle according to actual production requirements.
Specifically, the Y-axis module 120 includes a horizontally arranged Y-axis guide rail 121, a first slider 122, a servo motor 123, and a first transmission structure in transmission connection with the servo motor 123; the servo motor 123 drives the first slider 122 to move linearly along the Y-axis guide rail 121 through the first transmission structure; of course, it is also feasible to replace the servo motor 123 with another motor, and preferably, the servo motor 123 is adopted, and the servo motor 123 has the advantages of high precision and good performance.
The Y-axis guide rail 121 is provided with an opposite end opposite to the auxiliary material conveying mechanism, a sensor used for sensing the conveying of the auxiliary material conveying mechanism is arranged at the bottom of the opposite end, when the sensor senses that the auxiliary material conveying mechanism conveys the auxiliary material, the sensed information is transmitted to the control circuit, and the control circuit controls the mechanical arm material taking mechanism 100 to grab the auxiliary material conveyed by the auxiliary material conveying mechanism; as to how the sensor transmits the sensed information to the control circuit board, and how the control circuit board controls the mechanical arm picking mechanism 100 to pick the auxiliary material according to the received information, these are well known technologies known to those skilled in the art, which are not the creation points of the present invention, and therefore, detailed descriptions thereof are omitted here.
Specifically, the Z-axis module 130 includes a Z-axis guide 131 fixedly connected with the first slider 122 and vertically arranged, a second slider 132, a stepping motor 133, and a second transmission structure in transmission connection with the stepping motor 133; the stepping motor 133 drives the second slider 132 to move vertically through the second transmission structure; the second sliding block 132 is fixedly connected with the grabbing structure 110; of course, it is also feasible that the servo motor 123 can be replaced by other motors, and preferably, the stepping motor 133 is adopted, and the stepping motor 133 has the advantages of high reliability, large torque and sensitive start-stop and reverse reaction.
Specifically, the second transmission structure includes a driving wheel driven by the stepping motor 133 to rotate, a synchronizing wheel arranged opposite to the driving wheel in the longitudinal direction, and a synchronizing belt; the driving wheel is matched with the synchronous wheel to drive the synchronous belt to rotate, and the synchronous belt is fixedly connected with the second sliding block 132; thus, the rotation of the timing belt causes the longitudinal movement of the second slider 132.
In this embodiment, the turntable mechanism 200 includes a rotatable turntable 210 and a plurality of detection stations 220 disposed on the turntable 210 for placing auxiliary materials to be detected.
Preferably, there are 4 inspection stations 220 spaced evenly around the turntable 210.
In this embodiment, the CCD detecting mechanism 300 includes a plurality of CCD cameras 310, a side light source assembly for polishing the side surface of the auxiliary material to be detected, a bottom light source for polishing the bottom surface of the auxiliary material to be detected, and a top light source 320 for polishing the top of the auxiliary material to be detected; the cameras are respectively arranged below, above and obliquely above the turntable 210; the CCD camera 310 has the advantages of small volume, light weight, no influence of a magnetic field and good vibration and impact resistance, the CCD camera 310 can effectively detect the defects of the auxiliary materials such as incomplete defect, defection, deviation and the like, and the detection effect is good; by arranging the bottom light source and the top light source 320 of the side light source component, the illumination effect during auxiliary material detection is improved, and the detection of the CCD camera 310 is facilitated; a plurality of CCD cameras 310 are arranged respectively in the below of carousel 210, top and oblique top and are favorable to detecting each position of auxiliary material, have realized the all-round detection to the auxiliary material, and detection effect is good.
In this embodiment, auxiliary material conveying mechanism includes the conveyer belt structure, and the conveyer belt structure includes conveyer belt and the power component of drive conveyer belt motion, and the conveyer belt has the terminal surface of placing that is used for placing the auxiliary material that waits to detect, and it has pan feeding end and discharge end to place the terminal surface.
Specifically, a guide structure for guiding the auxiliary material to be detected on the conveyor belt is arranged on the placing end face of the conveyor belt, the guide structure comprises two guide strips which are arranged oppositely at intervals, a passing area for the auxiliary material to be detected to pass through is formed between the two guide strips, the guide strips are provided with rolling bearings, and the rolling bearings are abutted against the placing end face of the conveyor belt; the arrangement of the rolling bearing plays a role in protecting the conveyor belt.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The full-automatic auxiliary material detection equipment is characterized by comprising an equipment body, an auxiliary material conveying mechanism, a mechanical arm material taking mechanism, a turntable mechanism and a CCD detection mechanism; auxiliary material conveying mechanism is used for carrying the auxiliary material, arm feeding agencies is used for snatching the auxiliary material that auxiliary material conveying mechanism carried is arrived extremely carousel mechanism, CCD detection mechanism is used for to snatch extremely the auxiliary material of carousel mechanism carries out CCD and detects.
2. The full-automatic auxiliary material detection equipment of claim 1, wherein the mechanical arm material taking structure comprises a plurality of grabbing structures for grabbing the auxiliary material, a Y-axis module for driving the grabbing structures to move horizontally, and a Z-axis module for driving the grabbing structures to move longitudinally.
3. The fully automatic auxiliary material detection apparatus of claim 2, wherein the grasping structure comprises a vacuum nozzle.
4. The full-automatic auxiliary material detection device according to claim 2, wherein the Y-axis module comprises a horizontally arranged Y-axis guide rail, a first slider, a servo motor and a first transmission structure in transmission connection with the servo motor; the servo motor drives the first sliding block to linearly move along the Y-axis guide rail through the first transmission structure.
5. The full-automatic auxiliary material detection device according to claim 4, wherein the Z-axis module comprises a Z-axis guide rail fixedly connected with the first slide block and vertically arranged, a second slide block, a stepping motor and a second transmission structure in transmission connection with the stepping motor; the stepping motor drives the second sliding block to vertically move through the second transmission structure; the second sliding block is fixedly connected with the grabbing structure.
6. The full-automatic auxiliary material detection device according to claim 5, wherein the second transmission structure comprises a driving wheel driven by the stepping motor to rotate, a synchronous wheel arranged opposite to the driving wheel in the longitudinal direction, and a synchronous belt; the driving wheel is matched with the synchronous wheel to drive the synchronous belt to rotate, and the synchronous belt is fixedly connected with the second sliding block.
7. The fully automatic auxiliary material detection apparatus according to any one of claims 1 to 6, wherein the turntable mechanism comprises a rotatable turntable and a plurality of detection stations disposed on the turntable for placing auxiliary materials to be detected.
8. The full-automatic auxiliary material detection device according to any one of claims 1 to 6, wherein the CCD detection mechanism comprises a plurality of CCD cameras, a side light source assembly for polishing the side surface of the auxiliary material to be detected, a bottom light source for polishing the bottom surface of the auxiliary material to be detected, and a top light source for polishing the top of the auxiliary material to be detected; the plurality of cameras are respectively arranged below, above and obliquely above the turntable.
9. The full-automatic auxiliary material detection device according to any one of claims 1 to 6, wherein the auxiliary material conveying mechanism comprises a conveyor belt structure, the conveyor belt structure comprises a conveyor belt and a power element for driving the conveyor belt to move, the conveyor belt has a placement end face for placing the auxiliary material to be detected, and the placement end face has a feeding end and a discharging end.
10. The full-automatic auxiliary material detection device according to claim 9, wherein a guide structure for guiding the auxiliary material to be detected on the conveyor belt is arranged on the placement end face of the conveyor belt, the guide structure comprises two guide strips which are arranged oppositely at intervals, a passing area for the auxiliary material to be detected to pass through is formed between the two guide strips, and the guide strips are provided with rolling bearings which abut against the placement end face of the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920376791.6U CN209858451U (en) | 2019-03-22 | 2019-03-22 | Full-automatic auxiliary material detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920376791.6U CN209858451U (en) | 2019-03-22 | 2019-03-22 | Full-automatic auxiliary material detection equipment |
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| CN209858451U true CN209858451U (en) | 2019-12-27 |
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| CN201920376791.6U Active CN209858451U (en) | 2019-03-22 | 2019-03-22 | Full-automatic auxiliary material detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111123897A (en) * | 2020-01-19 | 2020-05-08 | 斯比泰电子（嘉兴）有限公司 | Quick testing arrangement of car ECU |
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2019
- 2019-03-22 CN CN201920376791.6U patent/CN209858451U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111123897A (en) * | 2020-01-19 | 2020-05-08 | 斯比泰电子（嘉兴）有限公司 | Quick testing arrangement of car ECU |
| CN111123897B (en) * | 2020-01-19 | 2023-03-03 | 斯比泰电子（嘉兴）有限公司 | Quick testing arrangement of car ECU |
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