CN209832726U - Shearing type briquetting machine for biomass compact solid forming - Google Patents
Shearing type briquetting machine for biomass compact solid forming Download PDFInfo
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- CN209832726U CN209832726U CN201920029410.7U CN201920029410U CN209832726U CN 209832726 U CN209832726 U CN 209832726U CN 201920029410 U CN201920029410 U CN 201920029410U CN 209832726 U CN209832726 U CN 209832726U
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- upper die
- side wall
- plate
- shearing
- briquetting machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The utility model discloses a shearing type briquetting machine for biomass compact solid forming, which comprises a support frame, a driving oil cylinder, an intermediate transmission device, an upper shearing die assembly, a lower die turntable device and a driving motor, wherein the driving oil cylinder is connected with the upper shearing die assembly through the intermediate transmission device; the cutting upper die assembly comprises a cutting upper die, a cutting lower die, a cutting upper die and a cutting lower die, wherein the cutting upper die is arranged on the cutting upper die, the cutting upper die is arranged on the cutting upper die; the driving oil cylinder is mounted on the side wall of the top of the seat plate through a bolt, a round hole is formed in the seat plate, and an oil cylinder shaft clearance of the driving oil cylinder penetrates through the round hole; the utility model discloses the shaping is effectual, and is longe-lived, conveniently unloads and collects, is fit for promoting.
Description
Technical Field
The utility model relates to a fine and close shaping technical field of living beings solid fuel specifically is a fine and close solid shaping shear type briquetting machine of living beings.
Background
The biomass energy is energy provided by living plants in nature, wherein the biomass solid fuel is a product which is mainly manufactured by various large energy recycling enterprises at present, and the biomass solid fuel comprises the following components in percentage by weight: the biomass material is burnt to be used as fuel, and generally, the biomass material is mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice chaff and the like) which is crushed into powder and then is extruded and molded under high pressure, so that the biomass material is convenient to store, transport and use;
at present, a common biomass solid fuel is manufactured by adopting a continuous spiral extrusion method for powdery materials, and the materials are extruded and discharged through a forming disc after being pressed to form a cylindrical solid block, but the processing method has many defects, the biomass solids are extruded and discharged continuously, the forming disc is continuously in a high-temperature state due to huge pressure and friction, the high-temperature biomass solids crack after being cooled and are easy to crack after being cooled, and the high-temperature forming disc is easy to stick, so that the next extrusion and discharge are not thoroughly influenced by discharge; therefore, the utility model provides a shear type briquetting machine for biomass compact solid forming.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a fine and close solid forming shear type briquetting machine of living beings to solve the problem that proposes in the above-mentioned background art, the utility model discloses the shaping is effectual, and is longe-lived, conveniently unloads and collects, is fit for promoting. In order to achieve the above object, the utility model provides a following technical scheme:
a shear type briquetting machine for compact solid forming of biomass comprises a support frame, a driving oil cylinder, an intermediate transmission device, a shearing upper die assembly, a lower die turntable device and a driving motor, wherein the driving oil cylinder is connected with the shearing upper die assembly through the intermediate transmission device;
the cutting upper die assembly comprises a cutting upper die, a cutting lower die, a cutting upper die and a cutting lower die, wherein the cutting upper die is arranged on the cutting upper die, the cutting upper die is arranged on the cutting upper die;
the driving oil cylinder is mounted on the side wall of the top of the seat plate through a bolt, a round hole is formed in the seat plate, and an oil cylinder shaft clearance of the driving oil cylinder penetrates through the round hole;
the middle transmission device consists of a transmission shaft, a connecting sleeve and two movable rod groups which are symmetrically arranged, one end of each movable rod group is hinged with the outer side of the transmission shaft, the other end of each movable rod group is hinged with the outer side of the connecting sleeve, a control sleeve is arranged on the guide sleeve, and the middle transmission device can slide up and down in the control sleeve;
the shearing upper die assembly comprises an upper die body and staggered shearing knives capable of sliding up and down in the upper die body, an upper die cavity is formed in the side wall of the bottom of the upper die body, transverse cutting knife seams and longitudinal cutting knife seams which are vertically staggered and matched with the staggered shearing knives are uniformly distributed in the side wall of the bottom of the upper die cavity, connecting columns are welded at the middle positions on the side walls of the knife backs of the staggered shearing knives, and slideways matched with the connecting columns are formed at the middle positions on the side walls of the top of the upper die body;
the lower die turntable device is composed of a fixed plate and lower dies which are symmetrically welded on the side walls of two ends of the fixed plate, and a lower die cavity matched with the upper die body is formed in the side wall of the top of the lower die.
As a preferred embodiment of the utility model, transmission shaft top one end with driving cylinder's hydro-cylinder axle fixed connection, the one end of adapter sleeve with go up the top lateral wall of die body pass through bolted connection and with the slide is corresponding, the other end welding of transmission shaft has the power shaft, the one end clearance of power shaft runs through the uide bushing and with the spliced pole is connected.
As a preferred embodiment of the utility model, be provided with down annular platform in the uide bushing, the one end outside side of going up the die body is provided with annular platform, down the annular platform pass through the spring with go up annular bench and connect.
As an optimized embodiment of the utility model, the outside side of control cover runs through and has seted up the pressure release square hole, the pressure release square hole with the movable rod group cooperation is used, be provided with wear-resisting nylon in the pressure release square hole.
As a preferred embodiment of the present invention, the movable rod set is composed of two force rods hinged at two ends.
As a preferred embodiment of the present invention, the driving motor is installed through the bolt on the bottom side of the supporting plate, the through hole has been opened on the supporting plate, the driving shaft gap of the driving motor runs through the through hole and with the fixed plate bottom side wall middle part fixed position is connected.
As a preferred embodiment of the present invention, the inner side wall of the upper mold cavity is conical.
As a preferred embodiment of the present invention, the bottom side wall of the lower mold cavity is provided with a blade groove corresponding to the blade direction of the staggered shearing knife.
As an optimal implementation manner of the present invention, the discharge round hole has been opened on the top side wall of the supporting plate 13, the bottom side wall of the supporting plate 13 is welded with the discharge round hole corresponds to the material leakage conical cover 131, the material leakage conical cover 131 and the upper mold cavity 411 are corresponding.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the upper die body and the lower die plate are adopted to extrude the biomass powdery raw material in a matched mode, so that the extruded solid fuel is in a disc shape, and the disc-shaped solid fuel is cut and divided into a plurality of solid fuel blocks by adopting the built-in staggered cutting knives, so that the solid fuel is formed, the high-temperature state after the solid fuel is formed is avoided, and the solid fuel is prevented from being damaged by expansion with heat and contraction with cold;
2. the staggered shearing knives with certain thickness can horizontally extrude the compacted solid fuel, so that the firmness of the solid fuel can be increased, the staggered shearing knives can delay the movement of the upper die body when the oil cylinder is driven to return, and after the staggered shearing knives return, gaps exist among a plurality of solid block fuels, the solid block fuels can automatically fall off, and the phenomenon of material sticking cannot occur;
3. after the upper die body carries the solid fuel to move upwards, the lower die turntable device rotates to remove the unloaded lower die plate, meanwhile, a plurality of solid block fuels are dropped into the material leakage conical cover to be collected conveniently, and then the other lower die plate fully loaded with the materials is moved to a position corresponding to the upper die body, so that the circular production of the biomass solid fuel is facilitated;
4. the utility model discloses the shaping is effectual, and is longe-lived, conveniently unloads and collects, is fit for promoting.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the support frame of the present invention;
FIG. 3 is a schematic structural view of the combination and matching of the intermediate transmission device, the guide sleeve and the upper shearing die of the present invention;
FIG. 4 is a schematic structural view of the intermediate transmission device of the present invention;
FIG. 5 is a schematic structural view of a combined cross-section of the upper shearing die of the present invention;
fig. 6 is a schematic structural view of the upper mold body of the present invention viewed from the bottom;
fig. 7 is a schematic structural view of the staggered shearing knife of the present invention;
fig. 8 is a schematic structural view of a lower die turntable device of the present invention;
fig. 9 is a schematic structural view of the upper mold body and the lower mold plate of the present invention;
in the figure: 1-supporting frame, 11-bottom plate, 12-vertical plate, 13-supporting plate, 131-material leakage conical cover, 14-base plate, 15-guide sleeve, 151-control sleeve, 2-driving oil cylinder, 3-intermediate transmission device, 31-transmission shaft, 311-power shaft, 32-connecting sleeve, 33-movable rod group, 331-force rod, 4-shearing upper die assembly, 41-upper die body, 411-upper die cavity, 4111-transverse cutter seam, 4112-longitudinal cutter seam, 42-staggered shearing knife, 421-connecting column, 5-lower die turntable device, 51-fixing plate, 52-lower die disc, 521-lower die cavity, 5211-edge groove, 6-driving motor and 7-spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution:
a shear type briquetting machine for biomass compact solid forming comprises a support frame 1, a driving oil cylinder 2, an intermediate transmission device 3, a shearing upper die assembly 4, a lower die turntable device 5 and a driving motor 6, wherein the driving oil cylinder 2 is connected with the shearing upper die assembly 4 through the intermediate transmission device 3;
a bottom plate 11, a vertical plate 12 and a supporting plate 13 are arranged on the supporting frame 1, one end of the supporting plate 13 is welded at the edge of one end of the side wall of the top of the bottom plate 11, one side of the supporting plate 13 is welded at one side of the vertical plate 12 and is positioned on the bottom plate 11, a seat plate 14 and a guide sleeve 15 are sequentially welded at one side of the vertical plate 12 from top to bottom, and the shearing upper die assembly 4 can slide up and down in the guide sleeve 15;
the driving oil cylinder 2 is mounted on the side wall of the top of the seat plate 14 through a bolt, a round hole is formed in the seat plate 14, and an oil cylinder shaft clearance of the driving oil cylinder 2 penetrates through the round hole;
the middle transmission device 3 is composed of a transmission shaft 31, a connecting sleeve 32 and two movable rod groups 33 which are symmetrically arranged, one end of each movable rod group 33 is hinged with the outer side of the transmission shaft 31, the other end of each movable rod group 33 is hinged with the outer side of the connecting sleeve 32, a control sleeve 151 is arranged on the guide sleeve 15, and the middle transmission device 3 can slide up and down in the control sleeve 151;
the shearing upper die assembly 4 comprises an upper die body 41 and staggered shearing knives 42 capable of sliding up and down in the upper die body 41, an upper die cavity 411 is formed in the side wall of the bottom of the upper die body 41, transverse cutting knife seams 4111 and longitudinal cutting knife seams 4112 which are uniformly distributed, vertically staggered and matched with the staggered shearing knives 42 are formed in the side wall of the bottom of the upper die cavity 411, connecting posts 421 are welded at the middle positions on the side walls of the knife backs of the staggered shearing knives 42, and slideways matched with the connecting posts 421 are formed at the middle positions on the side walls of the top of the upper die body 41;
the lower die turntable device 5 is composed of a fixed plate 51 and a lower die plate 52 symmetrically welded on the side walls of two ends of the fixed plate 51, and the side wall of the top of the lower die plate 52 is provided with a lower die cavity 521 matched with the upper die body 41.
As a preferred embodiment of the utility model, transmission shaft 31 top one end with actuating cylinder 2's hydro-cylinder axle fixed connection, the one end of adapter sleeve 32 with go up the top lateral wall of die body 41 through bolted connection and with the slide is corresponding, the other end welding of transmission shaft 31 has power shaft 311, power shaft 311's one end clearance runs through uide bushing 15 and with spliced pole 421 connects.
As a preferred embodiment of the utility model, be provided with down annular platform in the uide bushing 15, the one end outside side of going up the die body 41 is provided with annular platform, down the annular platform pass through spring 7 with go up annular platform and connect.
As a preferred embodiment of the present invention, the outside side of the control sleeve 151 has a pressure relief square hole, the pressure relief square hole and the movable rod set 33 are used in cooperation, and the pressure relief square hole is provided with wear-resistant nylon.
As a preferred embodiment of the present invention, the movable rod set 33 is composed of two force rods 331 hinged at two ends.
As a preferred embodiment of the present invention, the driving motor 6 is installed on the bottom side of the supporting plate 13 through a bolt, a through hole is opened on the supporting plate 13, the driving shaft gap of the driving motor 6 runs through the through hole and the middle position of the bottom side wall of the fixing plate 51 is fixedly connected.
As a preferred embodiment of the present invention, the inner sidewall of the upper mold cavity 411 is conical.
As a preferred embodiment of the present invention, the bottom sidewall of the lower mold 521 is provided with a blade groove 5211 corresponding to the blade direction of the staggered shearing blade 42.
As an optimal implementation manner of the present invention, the discharge round hole has been opened on the top side wall of the supporting plate 13, the bottom side wall of the supporting plate 13 is welded with the discharge round hole corresponds to the material leakage conical cover 131, the material leakage conical cover 131 and the upper mold cavity 411 are corresponding.
The working principle is as follows: firstly, the driving motor 6 rotates to drive the lower die turntable device 5 to rotate, and a lower die disc 52 carrying powdery materials on the lower die turntable device is rotated to be above a discharging circular hole on the supporting plate 13 and coaxially corresponds to the upper die body 41, the supporting plate 13 plays a supporting role for the lower die disc 52, the driving oil cylinder 2 pushes the transmission shaft 31 on the intermediate transmission device 3 to move downwards in the control sleeve 151, and then the connecting sleeve 32 hinged to one end of the movable rod set 33 pushes the upper die body 41 to move downwards and to be matched with the lower die disc 52 to extrude the powdery materials, meanwhile, the spring 7 connecting the upper die body 41 and the lower die disc 52 stretches, after the extrusion is finished, the hinged part of the two force rods 331 on the movable rod set 33 moves to the pressure relief square hole position on the control sleeve 151, along with the continuous downward pressing of the transmission shaft 31, the hinged part of the two force rods 331 starts to extend out from the pressure relief square hole, and under the action of the wear-resistant nylon at, the upper die body 41 and the lower die plate 52 are always in a pressure maintaining state, meanwhile, the power shaft 311 at the lower part of the transmission shaft 31 pushes the staggered shearing knives 41 to move downwards, so that the cutting edge ends of the staggered shearing knives 41 extend out of the transverse cutting knife seams 4111 and the longitudinal cutting knife seams 4112, and the formed biomass solid is cut in a staggered manner, the staggered shearing knives 41 with certain thickness can extrude the cut solid in the horizontal direction, so that the solid fuel is more rapid and firm and is not easy to crack, the formed solid can be completely cut off after the cutting edges of the staggered shearing knives 41 are attached to the blade grooves 5211 in the lower die cavity 521, when the driving oil cylinder 2 returns, the spring 7 contracts, so that the upper die body 41 carrying the solid fuel moves upwards to be separated from the lower die plate 52, the driving motor 6 rotates to rotate the unloaded lower die plate 52 to be far away from the discharging circular hole, when the upper die body 41 moves upwards relative to the guide sleeve 15, along with, the power shaft 311 starts to drive the staggered shearing cutter 42 to move upwards relative to the upper die body 41, when the staggered shearing cutter 42 completely enters the staggered transverse cutting cutter gap 4111 and the longitudinal cutting cutter gap 4112, gaps exist between the solid fuels which are divided into a plurality of blocks, the solid fuels automatically fall into the discharging circular hole and are collected and discharged by the material leakage conical cover 131, meanwhile, the driving motor 6 drives the other fully-loaded lower die disc 52 to move to a position corresponding to the upper die body 41, and then the same operation is executed, so that the circular extrusion forming shearing blanking can be realized.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a dense solid shaping shear type briquetting machine of living beings which characterized in that: the shearing mechanism comprises a support frame (1), a driving oil cylinder (2), an intermediate transmission device (3), a shearing upper die assembly (4), a lower die turntable device (5) and a driving motor (6), wherein the driving oil cylinder (2) is connected with the shearing upper die assembly (4) through the intermediate transmission device (3);
a bottom plate (11), a vertical plate (12) and a supporting plate (13) are arranged on the supporting frame (1), one end of the supporting plate (13) is welded at the edge of one end of the side wall of the top of the bottom plate (11), one side of the supporting plate (13) is welded at one side of the vertical plate (12) and is positioned on the bottom plate (11), a seat plate (14) and a guide sleeve (15) are sequentially welded at one side of the vertical plate (12) from top to bottom, and the shearing upper die assembly (4) can slide up and down in the guide sleeve (15);
the driving oil cylinder (2) is mounted on the side wall of the top of the seat plate (14) through a bolt, a round hole is formed in the seat plate (14), and an oil cylinder shaft gap of the driving oil cylinder (2) penetrates through the round hole;
the middle transmission device (3) is composed of a transmission shaft (31), a connecting sleeve (32) and two movable rod groups (33) which are symmetrically arranged, one end of each movable rod group (33) is hinged to the outer side of the transmission shaft (31), the other end of each movable rod group (33) is hinged to the outer side of the connecting sleeve (32), a control sleeve (151) is arranged on the guide sleeve (15), and the middle transmission device (3) can slide up and down in the control sleeve (151);
the shearing upper die assembly (4) is composed of an upper die body (41) and staggered shearing knives (42) capable of sliding up and down in the upper die body (41), an upper die cavity (411) is formed in the side wall of the bottom of the upper die body (41), transverse cutting knife seams (4111) and longitudinal cutting knife seams (4112) which are uniformly distributed, vertically staggered and matched with the staggered shearing knives (42) are formed in the side wall of the bottom of the upper die cavity (411), connecting columns (421) are welded in the middle positions on the side wall of the knife back of the staggered shearing knives (42), and slideways matched with the connecting columns (421) are formed in the middle positions on the side wall of the top of the upper die body (41);
the lower die turntable device (5) is composed of a fixed plate (51) and lower die plates (52) symmetrically welded on the side walls of two ends of the fixed plate (51), and a lower die cavity (521) matched with the upper die body (41) is formed in the side wall of the top of each lower die plate (52).
2. The biomass compact solid forming shear briquetting machine of claim 1, wherein: transmission shaft (31) top one end with the hydro-cylinder axle fixed connection of driving cylinder (2), the one end of adapter sleeve (32) with the top lateral wall of last die body (41) pass through bolted connection and with the slide is corresponding, the other end welding of transmission shaft (31) has power shaft (311), the one end clearance of power shaft (311) runs through uide bushing (15) and with spliced pole (421) are connected.
3. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the die is characterized in that a lower annular table is arranged in the guide sleeve (15), an upper annular table is arranged on the outer side of one end of the upper die body (41), and the lower annular table is connected with the upper annular table through a spring (7).
4. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the outside side of control cover (151) is run through and is seted up the pressure release square hole, the pressure release square hole with movable rod group (33) cooperation is used, be provided with wear-resisting nylon in the pressure release square hole.
5. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the movable rod group (33) is composed of two force rods (331) with two hinged ends.
6. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the driving motor (6) is installed on the bottom side of the supporting plate (13) through a bolt, a through hole is formed in the supporting plate (13), and a driving shaft gap of the driving motor (6) penetrates through the through hole and is fixedly connected with the middle position of the bottom side wall of the fixing plate (51).
7. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the inner side wall of the upper die cavity (411) is conical.
8. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the side wall of the bottom of the lower die cavity (521) is provided with a blade groove (5211) corresponding to the blade direction of the staggered shearing blade (42).
9. The biomass compact solid forming shear briquetting machine of claim 1, wherein: the material-discharging device is characterized in that a discharging round hole is formed in the side wall of the top of the supporting plate (13), a material-leaking conical cover (131) corresponding to the discharging round hole is welded to the side wall of the bottom of the supporting plate (13), and the material-leaking conical cover (131) corresponds to the upper die cavity (411).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920029410.7U CN209832726U (en) | 2019-01-09 | 2019-01-09 | Shearing type briquetting machine for biomass compact solid forming |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920029410.7U CN209832726U (en) | 2019-01-09 | 2019-01-09 | Shearing type briquetting machine for biomass compact solid forming |
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| Publication Number | Publication Date |
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| CN209832726U true CN209832726U (en) | 2019-12-24 |
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| CN201920029410.7U Active CN209832726U (en) | 2019-01-09 | 2019-01-09 | Shearing type briquetting machine for biomass compact solid forming |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116713528A (en) * | 2023-08-11 | 2023-09-08 | 成都莒纳新材料科技有限公司 | Electrode slice cutting device and cutting method |
-
2019
- 2019-01-09 CN CN201920029410.7U patent/CN209832726U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116713528A (en) * | 2023-08-11 | 2023-09-08 | 成都莒纳新材料科技有限公司 | Electrode slice cutting device and cutting method |
| CN116713528B (en) * | 2023-08-11 | 2023-12-05 | 成都莒纳新材料科技有限公司 | Electrode slice cutting device and cutting method |
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