CN209795951U - Automatic zebra stripe packaging device - Google Patents
Automatic zebra stripe packaging device Download PDFInfo
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- CN209795951U CN209795951U CN201920356280.8U CN201920356280U CN209795951U CN 209795951 U CN209795951 U CN 209795951U CN 201920356280 U CN201920356280 U CN 201920356280U CN 209795951 U CN209795951 U CN 209795951U
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- 241000283070 Equus zebra Species 0.000 title claims abstract description 99
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 53
- 238000005303 weighing Methods 0.000 claims abstract description 129
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000009826 distribution Methods 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims description 15
- 206010044565 Tremor Diseases 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012856 packing Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 238000012858 packaging process Methods 0.000 description 7
- 230000036544 posture Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000000926 separation method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 235000013547 stew Nutrition 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
an automatic zebra stripe packaging device comprises three paths of cone-shaped feed dividers and three weighing and packaging units; the three paths of tapered material distribution devices comprise a turntable device and three-port blanking discs, wherein the turntable device and the three-port blanking discs are driven by a rotating motor; the weighing and rotating device comprises a belt type conveying device and a weighing and sorting hopper device, and the weighing and sorting hopper device is used for weighing and rotating; the core zebra stripe packaging device comprises a pushing device, a shaking device and a bundling device; tremble whole device and tremble whole board, left step motor and right step motor including the V-arrangement, tremble whole pole arm about through controlling step motor drive and tremble the zebra strip that whole board was trembled to the V-arrangement and tremble the whole, then push away to binding apparatus through ejecting device with the zebra strip after the arrangement and tie up, the utility model discloses reduce workman's intensity of labour, improved branch material packaging efficiency, practiced thrift manufacturing cost.
Description
Technical Field
The utility model belongs to the technical field of zebra stripe processing packing, concretely relates to zebra stripe automatic packing device.
Background
The zebra stripes are formed by alternately layering and superposing conductive silica gel and insulating silica gel and then vulcanizing. The zebra stripes have stable and reliable performance, are simple, convenient and efficient to produce and assemble, and are widely used for connecting liquid crystal displays of products such as game machines, telephones, electronic watches, calculators, instruments and the like with circuit boards.
at present, the production scale of the zebra stripes is gradually enlarged, however, a manual bagging mode is still adopted in the packaging process of the zebra stripes by manufacturers, the adhesive tapes are cut and separated into thin stripes by a cutter, and the thin stripes are in a disordered state and are not beneficial to automatic packaging of products; and the manual bagging mode must cause that work load is big, and is inefficient, is difficult to carry out accurate management and control to product quality and bagging-off quantity. Therefore, in the packaging process, on the premise of not damaging the surface quality and performance of the zebra stripes, in order to reduce the labor intensity of workers, improve the material distribution and packaging efficiency and save the production cost, it is necessary to design an automatic zebra stripe packaging device to solve the problems.
SUMMERY OF THE UTILITY MODEL
In order to improve the packaging efficiency of the zebra stripes and the enterprise income, the utility model provides an automatic zebra stripe packaging device, which can realize the processes of material distribution, weighing and packaging of the zebra stripes to be packaged; the technical scheme is as follows:
An automatic zebra stripe packaging device comprises three paths of cone-shaped feed dividers and three weighing and packaging units;
The three-way conical material distribution device comprises a rotary disc device, a three-port blanking disc and a support frame, the rotary disc device comprises three-way conical material distribution rotary discs and a rotary motor, the three-port blanking disc is fixedly assembled at the top of the support frame, the three-way conical material distribution rotary discs are rotatably assembled with the three-port blanking disc and coaxially arranged with the three-port blanking disc, a shell of the rotary motor is fixedly connected with the support frame, and an output shaft of the rotary motor is fixedly connected with the three-port blanking disc and coaxially arranged with the three-;
The three weighing and packaging units are respectively arranged at three blanking ends of the three-opening blanking disc and comprise a weighing and rotating device and a core zebra stripe packaging device;
The weighing and rotating device comprises a belt conveyor and a weighing and sorting hopper device, the belt conveyor is horizontally arranged, a plurality of weighing and sorting hopper devices are arranged at equal intervals along the outer side of a conveyor belt of the belt conveyor, each weighing and sorting hopper device comprises a weighing and sorting hopper, a weighing and sorting hopper support bottom, a rotating shaft, a control motor and a weighing module, the weighing and sorting hopper support bottom is fixedly assembled with the surface of the conveyor belt, the top of the weighing and sorting hopper support bottom is rotatably assembled with the rotating shaft, the rotating shaft is fixedly assembled with the weighing and sorting hopper, a torsional spring is sleeved outside the rotating shaft, one end of the torsional spring is fixed with the weighing and sorting hopper support bottom, the other end of the torsional spring is fixed with the weighing and sorting hopper, when zebra strips are not contained in the weighing and sorting hopper, the weighing and sorting hopper are kept in an upright state due to the torsion of the torsional spring, an output shaft of the control motor is fixedly connected with, the control motor is electrically connected with the weighing module;
the core zebra stripe packaging device is arranged on one side of the weighing and rotating device and comprises a push-out device, a shaking and finishing device, a bundling device and a shaking and finishing workbench;
The shaking and finishing workbench is fixedly connected with one side of the belt type conveying device, the left side, the right side and the rear side of the top of the shaking and finishing workbench are respectively provided with a left side wall, a right side wall and a rear side wall, the left side wall and the right side wall are parallel to each other, and the rear side wall is perpendicular to the left side wall and the right side wall;
the push-out device comprises a worm wheel, a worm, a push-in block and a worm wheel motor, wherein the shell of the worm wheel motor is fixedly connected with the rear side wall, the output shaft of the worm wheel motor is fixedly connected with the worm wheel and coaxially arranged with the worm wheel and the worm wheel, the worm wheel is meshed with the worm, the worm is slidably connected with the rear side wall, and the push-in block is assembled at the end part of the worm;
the shaking and finishing device comprises a V-shaped shaking and finishing plate, a left shaking and finishing arm, a right shaking and finishing arm, a rod shaft, a left stepping motor and a right stepping motor, wherein the shells of the left stepping motor and the right stepping motor are fixedly assembled with the left side wall and the right side wall respectively;
the output shaft of the left stepping motor, the output shaft of the right stepping motor, the worm and the V-shaped groove port of the V-shaped shaking and adjusting plate are arranged in parallel, the shape of the bottom of the pushing block is matched with that of the bottom of the V-shaped groove port, when the worm pushes the V-shaped shaking and adjusting plate in a reset state, the bottom of the pushing block is contacted with the bottom of the V-shaped groove port, and the bundling device is assembled at the top of the shaking and adjusting workbench and positioned on the front side of the shaking and adjusting device;
the core zebra stripe packaging device further comprises a baffle mechanism and a finished product lower sliding plate, wherein the baffle mechanism is assembled at the top of the shaking whole workbench and located on the front side of the bundling device, and the finished product lower sliding plate is assembled at the top of the shaking whole workbench and located on the edge of the front side of the shaking whole workbench.
The three paths of conical material distribution rotating disks are conical, and three arc-shaped material distribution plates are distributed along the circumferential array from the top to the bottom of the outer conical surface of each conical material distribution rotating disk;
the three-opening blanking disc is cylindrical, three blanking funnels are assembled on the inner wall of the three-opening blanking disc in a circumferential array mode, and the three blanking funnels are located below the tail ends of the three arc-shaped material distributing plates respectively.
each weighing and rotating device is at least provided with four weighing and sorting hopper devices.
the inner cavity of the weighing and sorting hopper is in a triangular prism shape with a wide upper part and a narrow lower part, and the edge of the triangular prism is parallel to the conveying direction of the belt type conveying device.
the baffle mechanism includes left side stand, right side stand, left baffle and right baffle, left side stand and right side stand are fixed assembly respectively in trembling whole workstation top left and right sides, one side and the left stand of left side baffle rotate the assembly, one side and the right stand of right side baffle rotate the assembly, it is equipped with left torsional spring and right torsional spring to overlap respectively on left stand and the right stand, the one end and the left stand of left torsional spring are fixed, the other end is fixed with left baffle, the one end and the right stand of right torsional spring are fixed, the other end is fixed with right baffle, when no external force acts on, the opposite side of left torsional spring and right torsional spring drive left baffle contacts with the opposite side of right baffle.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a three routes taper feed divider accomplish the branch material process of waiting to pack the zebra stripe, in the scattered zebra stripe of waiting to pack of certain quantity divide the weighing separation hopper in the independent packing unit of weighing rapidly, utilize the method of weighing and counting, control the quantity of every packet of zebra stripe, empty the zebra stripe of waiting to pack to the core zebra stripe packing plant through the weighing separation hopper simultaneously, under the control of host computer, control step motor drive rod axle, control tremble whole lever arm and drive V-arrangement board sinusoidal horizontal hunting, make the gesture of the zebra stripe of waiting to pack of mixed and disorderly be parallel with propulsion triangle worm, and push away the zebra stripe of waiting to pack to binding apparatus through ejecting apparatus and tie up, after the binding work is accomplished, ejecting apparatus continues to push away the zebra stripe of having accomplished the packing, thrust is by opening the baffle mechanism, make the zebra stripe of having accomplished the packing drop to the finished product slide down, accomplish whole packaging process, the utility model discloses under the prerequisite that does not harm zebra stripe surface quality and performance, reduced workman's intensity of labour, improved branch material packing efficiency, practiced thrift manufacturing cost.
drawings
fig. 1 is a front view schematically illustrating the present invention;
fig. 2 is a right-side schematic view of the present invention;
Fig. 3 is a schematic top view of the present invention;
Fig. 4 is a schematic bottom view of the present invention;
fig. 5 is an axial view of the present invention;
FIG. 6 is a schematic front view of the weighing and packaging unit of the present invention;
FIG. 7 is a schematic top view of the weighing and packaging unit of the present invention;
fig. 8 is a right-side schematic view of the weighing and packaging unit of the present invention;
fig. 9 is a schematic front view of the weighing and sorting hopper device of the present invention;
FIG. 10 is a schematic side view of the weighing and sorting hopper apparatus of the present invention;
Fig. 11 is a schematic top view of the weighing and sorting hopper device of the present invention;
fig. 12 is an axial view of the weighing and sorting hopper device of the present invention;
Fig. 13 is a rear view of the core zebra stripe packaging device of the present invention;
fig. 14 is a schematic front view of the core zebra stripe packaging device of the present invention;
fig. 15 is a schematic top view of the core zebra stripe packaging device of the present invention;
fig. 16 is a schematic top view of the shaking and finishing plate of the present invention;
Fig. 17 is a schematic top view of the shaking and finishing plate according to the present invention;
FIG. 18 is a schematic top view of the utility model from the completion of the shaking operation to the start of the binding operation;
Fig. 19 is a schematic top view of the bundled zebra stripes being pushed out after the bundling operation of the present invention is completed;
FIG. 20 is a schematic side view of the dumping process of the weighing and sorting hopper device to be dumped according to the present invention;
Fig. 21 is a schematic view of the posture 1 of the shaking device in the core zebra stripe packaging device of the present invention;
fig. 22 is a schematic view of the posture 2 of the shaking device in the core zebra stripe packaging device of the present invention;
wherein:
three paths of conical feed dividers 1;
A turntable device 11;
three paths of conical material-dividing rotating disks 111, rotating motors 112 and arc material-dividing plates 113;
Three-port blanking disc 12;
a blanking funnel 121;
a support frame 13;
a weighing and packaging unit 2;
a weighing slewing device 21;
the belt conveyor 211;
A conveyor 2111, a conveyor 2112, a conveyor shaft 2113, a conveyor support foot 2114 and a conveyor motor 2115;
A weigh hopper assembly 212;
A weighing and sorting hopper 2121, a weighing and sorting hopper support 2122, a rotating shaft 2123 and a control motor 2124;
a core zebra stripe wrapper 22;
a push-out device 221;
worm 2211, thrust block 2212, turbine motor 2213;
A dithering device 222;
a V-shaped shaking and finishing plate 2221, a left shaking and finishing rod arm 2222, a right shaking and finishing rod arm 2223, a left stepping motor 2224, and a right stepping motor 2225;
a strapping device 223;
a shaking table 224;
A left sidewall 2241, a right sidewall 2242, a rear sidewall 2243;
a shutter mechanism 225;
left column 2251, right column 2252, left baffle 2253, right baffle 2254;
finished lower slide plate 226.
Detailed Description
it should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
As shown in fig. 1 to 22, the utility model provides an automatic zebra stripe packaging device, which comprises a three-way cone-shaped material dividing device 1 and three weighing and packaging units 2.
it should be noted that, each motor of the present invention is electrically connected to the upper computer, and the upper computer controls the motor to complete the operation, which is the prior art and will not be described in detail herein.
the three-way conical material distribution device 1 comprises a rotary table device 11, a three-port blanking disc 12 and a support frame 13, the rotary table device 11 comprises a three-way conical material distribution rotary disc 111 and a rotary motor 112, the three-port blanking disc 12 is fixedly assembled at the top of the support frame 13, the three-way conical material distribution rotary disc 111 and the three-port blanking disc 12 are rotatably assembled and coaxially arranged, a shell of the rotary motor 112 is fixedly connected with the support frame 13, and an output shaft of the rotary motor 112 is fixedly connected with the three-port blanking disc 12 and coaxially arranged.
The three paths of conical material-dividing rotating disks 111 are conical, and three arc-shaped material-dividing plates 113 are distributed along the circumferential array from the top to the bottom of the outer conical surface of each conical material-dividing rotating disk.
three routes toper branch material rotary disk 111 is the sheet metal component, and its conical surface is the less smooth surface of coefficient of friction, and is concrete, can be the better stainless steel of smoothness, does benefit to the whereabouts of zebra strip, and three routes toper branch material rotary disk 111 rotates through gyro wheel and screw and assembles in the inside of three mouthful charging trays 12 that fall, provides power in order to realize rotating by rotating electrical machines 112 of its lower part, and carousel device 11's effect is: after the zebra stripes to be packaged which are scattered and have no seal are poured into the rotary tray 111 from the three paths of taper distribution, under the driving action of the rotary motor 112, the zebra stripes to be packaged are randomly distributed into the three same weighing and packaging units 2, so that the next-step distribution work is convenient to carry out, the main advantages of the zebra stripe distribution device are that the distribution speed is accelerated, the surface of the zebra stripes is not damaged, and the packaging device is divided into three independent working units, so that the packaging efficiency is accelerated.
the three-opening blanking disc 12 is cylindrical, three blanking funnels 121 are assembled on the circumferential array of the inner wall of the three-opening blanking disc, and the three blanking funnels 121 are respectively positioned below the tail ends of the three arc-shaped material distributing plates 113.
three-port blanking plate 12 passes through the fix with screw on support frame 13, for carousel device 11 stews, its major work part is that three circular-arc blanking funnel 121 constitutes, three blanking funnel 121 passes through welded fastening on three-port blanking plate 12's inner wall, three blanking funnel 121 trisection equipartition is inside three-port blanking plate 12, the shared radian of the last mouthful of blanking funnel 121 is 120, blanking funnel 121's end opening is unanimous rather than the weighing separation hopper 2121 width of below, three-port blanking plate 12's effect is: the zebra stripes to be packaged separated by the rotary disc device 11 are separated, so that the zebra stripes smoothly fall into the weighing and sorting hopper 2121 of the weighing and sorting hopper device 212 through the blanking hopper 121, the support frame 13 is provided with three support legs, the upper part of the support frame is fixedly connected with the three-opening blanking disc 12 through screws, and the lower part of the support frame is fixed with the working ground, so that a horizontally fixed platform is provided for the rotary disc device 11.
three packing unit 2 of weighing sets up respectively in three blanking end of three mouthful charging tray 12, the utility model discloses a weighing, the three packing unit 2 of weighing of packaging process go on simultaneously, and in the three packing of weighing, the device and the function that every unit is constituteed are all the same completely, and the structure, the position and the relation of connection of one of them packing unit 2 of weighing are described in detail below.
The weighing and packaging unit 2 comprises a weighing and rotating device 21 and a core zebra stripe packaging device 22.
The weighing and rotating device 21 comprises a belt conveyor 211 and weighing and sorting hopper devices 212, the belt conveyor 211 is horizontally arranged, four weighing and sorting hopper devices 212 are equidistantly arranged on the outer side of a conveyor belt 2111 of the belt conveyor 211, and the four weighing and sorting hopper devices 212 are matched with the rotation of the conveyor belt 2111 to finish a set work target on a set station. The weighing and sorting bucket device 212 comprises a weighing and sorting bucket 2121, a weighing and sorting bucket support base 2122, a rotating shaft 2123, a control motor 2124 and a weighing module, wherein the weighing and sorting bucket support base 2122 is fixedly assembled with the surface of a transmission belt through screws and moves along with the transmission belt 2111, the top of the weighing and sorting bucket support base 2122 is rotatably assembled with the rotating shaft 2123, the rotating shaft 2123 is fixedly assembled with the weighing and sorting bucket 2121, a torsion spring is sleeved outside the rotating shaft 2123, one end of the torsion spring is fixed with the weighing and sorting bucket support base 2122, the other end of the torsion spring is fixed with the weighing and sorting bucket 2121, when the weighing and sorting bucket 2121 does not contain zebra stripes, the torsion of the torsion spring keeps the weighing and sorting bucket 2121 in an upright state, an output shaft of the control motor 2124 is fixedly connected with one end of the rotating shaft 2123 through a screw and is coaxially arranged, a shell of the control motor 2124 is fixedly connected with the weighing separation hopper support 2122, and the control motor 2124 is electrically connected with a weighing module (not shown);
The belt conveyor 211 is mainly composed of a conveyor 2111, a conveyor 2112, a conveyor shaft 2113, a conveyor support foot 2114, and a conveyor motor 2115. The transmission belt 2111 is in frictional contact with the transmission belt wheel 2112 and is driven by a transmission belt motor 2115 to transmit; the belt pulley 2112 is connected to the belt supporting foot 2114 by the clearance fit of the belt shaft 2113, ensuring that the belt pulley 2112 can rotate as intended. The conveyor belt motor 2115 is fixed on the outer wall of the conveyor belt supporting foot 2114 through a screw, and provides a power source for the conveyor belt 2111 through interference fit with the conveyor belt shaft 2113; the conveyor motor 2115 is electrically connected to an upper unit for controlling the operation thereof.
For the realization to the accuracy of packing quantity the accuse, the utility model discloses a wait to pack the weighing of zebra stripe to every fill, come the quantity of every packet of zebra stripe of accurate control. The weighing and sorting hopper device 212 is used for weighing zebra stripes to be packaged (similar to a fruit sorting machine) and belongs to the prior art, and the weighing and sorting hopper device is not described in detail herein.
what the slewer 21 that weighs accomplished the utility model discloses a weigh and change the material process. The function is as follows: 1. controlling the number of zebra stripes in each package by using a weighing and counting method; 2. the weighing and sorting hopper 2121 is driven to rotate by controlling the motor 2124, and zebra strips to be packaged in the weighing and sorting hopper 2121 are poured into the shaking and adjusting device 222; the utility model relates to a linking material-separating and packaging process; four groups of weighing and sorting hopper devices 212 are adopted to alternately complete weighing and material transferring of the zebra stripes to be packaged; the completion speed of the process is accelerated.
the core zebra stripe packaging device 22 is arranged on one side of the weighing and rotating device 21 and comprises a pushing device 221, a shaking and finishing device 222, a bundling device 223 and a shaking and finishing workbench 224;
Tremble one side fixed connection of whole workstation 224 and belt conveyor 211, tremble whole workstation 224 top left side, right side and rear side and be provided with left side wall 2241, right side wall 2242 and back wall 2243 respectively, left side wall 2241 and right side wall 2242 are parallel to each other, and back wall 2243 is all perpendicular with left side wall 2241, right side wall 2242.
the push-out device 221 comprises a turbine (not shown), a worm 2211, a push-in block 2212 and a turbine motor 2213, wherein a shell of the turbine motor 2213 is fixedly connected with the rear side wall 2243, an output shaft of the turbine motor 2213 is fixedly connected with the turbine and coaxially arranged with the turbine, the turbine is meshed with the worm 2211, the worm 2211 is slidably connected with the rear side wall 2243, the push-in block 2212 is assembled at the end of the worm 2211, and specifically, the push-in block 2212 is in a triangular prism shape.
When the device works, the upper computer controls the turbine motor 2213 to rotate, the turbine motor 2213 drives the turbine to rotate, and therefore the worm 2211 meshed with the turbine is driven to slide relative to the rear side wall 2243, and pushing-out and retracting actions are completed.
the shaking and adjusting device 222 comprises a V-shaped shaking and adjusting plate 2221, a left shaking and adjusting lever arm 2222, a right shaking and adjusting lever arm 2223, a lever shaft (not shown), a left stepping motor 2224 and a right stepping motor 2225, wherein the shells of the left stepping motor 2224 and the right stepping motor 2225 are fixedly assembled with a left side wall 2241 and a right side wall 2242 respectively, the output shaft of the left stepping motor 2224 is fixedly connected (keyed) with one end of the left shaking and adjusting lever arm 2222, the output shaft of the right stepping motor 2225 is fixedly connected (keyed) with one end of the right shaking and adjusting lever arm 2223, and two ends of the V-shaped shaking and adjusting plate 2221 are hinged with the other end of the left shaking and adjusting lever arm 2222 and the other end of the right shaking and adjusting lever arm 2223 respectively through the lever shaft;
the upper computer drives a left stepping motor 2224 and a right stepping motor 2225 to synchronously act through a stepping motor driver, specifically, the model of the upper computer is stm32f407, the model of the stepping motor driver is ZHH-MC two-phase hybrid stepping motor driver, the model of the stepping motor is HST _884a, the input end of the stepping motor driver is electrically connected with the upper computer, the output end of the stepping motor driver is respectively and electrically connected with the left stepping motor 2224 and the right stepping motor 2225, the left stepping motor 2224 and the right stepping motor 2225 are controlled by a control chip of the upper computer to perform reciprocating rotation, the V-shaped shaking plate performs sinusoidal state motion once to form a cycle, in the embodiment, the reciprocating rotation angle of the left stepping motor 2224 and the right stepping motor 2225 is 35 degrees, the rotation angle and the rotation direction of the left stepping motor 2224 and the right stepping motor 2225 are consistent, specifically, the rotation angle of each cycle of the motors can be set according to the characteristics of various types of zebra stripes, so as to improve the shaking and adjusting effect by adjusting the shaking and adjusting amplitude of the V-shaped shaking and adjusting plate.
The V-shaped shaking and conditioning plate 2221 is a rigid acrylic plate having a smooth inner surface and a small surface friction coefficient.
the output shaft of the left stepping motor 2224, the output shaft of the right stepping motor 2225, the worm 2211 and the V-shaped notch of the V-shaped shaking plate 2221 are arranged in parallel, the shape of the bottom of the push block 2212 is matched with that of the bottom of the V-shaped notch, when the worm 2211 pushes the V-shaped shaking plate 2221 in the reset state, the bottom of the push block 2212 is in contact with the bottom of the V-shaped notch, and the bundling device 223 is assembled at the top of the shaking table 224 by screws and is positioned at the front side of the shaking device 222.
The bundling device 223 is a bundling machine, and is used for orderly bundling and packaging the zebra stripes according to a predetermined number, so as to complete the purpose of packaging the zebra stripes. The working principle of the binding machine belongs to the prior art, and the detailed description is omitted here.
The inner cavity of the weighing and sorting bucket 2121 is in a triangular prism shape with a wide top and a narrow bottom, and the edges of the triangular prism are parallel to the conveying direction of the belt conveyor 211, so that zebra strips to be packaged falling from the three paths of conical feed dividers 1 can completely fall into the weighing and sorting bucket 2121.
the core zebra stripe packaging device 22 further comprises a baffle mechanism 225 and a finished product lower sliding plate 226, wherein the baffle mechanism 225 is assembled on the top of the shaking and finishing workbench 224 and is positioned on the front side of the binding device 223, the structure of the baffle mechanism is similar to that of a cowboy door, the baffle mechanism comprises a left side upright post 2251, a right side upright post 2252, a left baffle 2253 and a right baffle 2254, the left side upright post 2251 and the right side upright post 2252 are respectively and fixedly assembled on the left side and the right side of the top of the shaking and finishing workbench 224, one side of the left baffle 2253 is rotatably assembled with the left upright post, one side of the right baffle 2254 is rotatably assembled with the right upright post, the left upright post and the right upright post are respectively sleeved with a left torsion spring 225and a right torsion spring, one end of the left torsion spring 225is fixed with the left upright post, the other end of the right torsion spring 2253 is fixed with the right baffle 2253, the other end of the right torsion spring is, the finished product lower sliding plate 226 is assembled on the top of the shaking and finishing table 224 and located at the edge of the front side of the shaking and finishing table 224, after the bundling operation is completed, the pushing device 221 continues to push out the packaged zebra stripes, and the baffle mechanism 225 is opened by pushing force, so that the packaged zebra stripes fall to the finished product lower sliding plate 226, and the whole packaging process is completed.
the working principle of the utility model is as follows:
feeding the zebra stripes to be packaged from the upper part of the three-way conical material distribution device 1, and enabling the zebra stripes to fall on the surface of the three-way conical material distribution rotating disc 111. At this time, the three conical material-separating rotating discs 111 rotate under the driving of the rotating motor 112. The zebra stripes to be packaged randomly enter three blanking funnels 121 in the three-opening blanking disc 12 under the action of self gravity and centrifugal force provided by the three-way conical material-distributing rotating disc 111.
And dropping the zebra stripes to be packaged to the weighing and transferring device 21 after the materials are distributed by the three conical material distributing devices 1, and weighing and transferring. The manufacturer can estimate the number of strip-shaped zebra stripes required approximately according to the total weight of the front-piece-shaped zebra stripes and the production experience, and the weighing module of the weighing and sorting bucket device 212 sets the weight of the zebra stripes to be transferred in each bucket. When the zebra stripes to be packaged fall into the weighing and sorting hopper 2121, the weighing module starts to work, when the weight of the zebra stripes to be packaged reaches the preset weight, the weighing module feeds back information to the upper computer, the upper computer controls the conveyor belt motor 2115 to work, the conveyor belt motor 2115 drives the conveyor belt 2111, the weighing and sorting hopper device 212 with the preset weight is sent out, the empty weighing and sorting hopper device 212 is rapidly conveyed to the lower swinging opening lower part of the blanking hopper 121 of the three-opening blanking tray 12, and the continuity of material receiving of the weighing and sorting hopper device 212 is guaranteed. The weighing and sorting bucket device 212 with the preset weight is conveyed to the position above the station of the core zebra stripe packaging device 22 by the conveyor 2111, the upper computer controls the control motor 2124 on the weighing and sorting bucket device 212 to work, the control motor 2124 drives the weighing and sorting bucket 2121 to rotate, and zebra stripes to be packaged in the weighing and sorting bucket 2121 are poured into the V-shaped shaking and sorting plate 2221 of the core zebra stripe packaging device 22 in the lower part, as shown in fig. 20.
The empty weighing and sorting hopper device 212 for receiving the zebra stripes to be tested in the weighing and sorting hopper device 212 and the weighing and sorting hopper device 212 carrying the zebra stripes to be tested with the preset weight are mutually linked during working, and the processes of material receiving and material pouring can be completed at the same time. The four weighing and sorting hopper devices 212 exchange stations, so that the continuity of the material receiving process can be ensured. And a weighing and sorting hopper device 212 completes a conveying period from receiving the zebra stripes to be packaged with the preset weight to pouring the zebra stripes to be packaged, and the weighing and sorting hopper device 212 rotates and reciprocates according to the same period to convey the zebra stripes to be packaged.
when a group of weighing and sorting hopper devices 212 reaches a station above the shaking and sorting device 222, the weighing and sorting hopper devices 212 pour the zebra stripes to be packaged into the V-shaped shaking and sorting plate 2221. Under the control of the upper computer, the left and right stepping motors 2225 drive the rod shafts, the left and right shaking rod arms 2223 drive the V-shaped shaking plate 2221 to swing left and right in a sine shape, and the postures 1 and 2 are switched repeatedly as shown in fig. 21 and 22, so that the postures of the disordered zebra stripes to be packaged are parallel to the pushing triangular worm 2211, and as shown in fig. 16, the orderly packaging of the bundling device 223 is facilitated. When the zebra stripes to be packaged are completely shaken inside the V-shaped shaking and finishing plate 2221, the V-shaped shaking and finishing plate 2221 is reset to the flat state, as shown in fig. 17. The worm gear 2213 drives the worm gear 2211 to slowly push out the push block 2212 and contact the inside of the V-shaped shaking plate 2221, and as shown in fig. 18, the zebra stripes are gradually pushed forward. In the process, the pushing block 2212 moves forward, so that the head side of the zebra stripes of the packaging batch is flush, and the packaging requirement is met. When the zebra stripes are flush and the other side of the zebra stripes contacts the baffle mechanism 225, the bundling device 223 starts to work to bundle and package the zebra stripes, the bundling work is completed, the pushing block 2212 continues to push out the packaged zebra stripes, the left baffle 2254 and the right baffle 2254 change the normally closed state of the baffle mechanism 225 into the open state after being subjected to the pushing force limit, as shown in fig. 19, the packaged zebra stripes fall to the finished product lower sliding plate 226, and the whole packaging process is completed.
the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the embodiments of the invention without departing from the spirit and scope of the invention, which is intended to be covered by the claims.
Claims (5)
1. An automatic zebra stripe packaging device is characterized by comprising three paths of cone-shaped distribution devices and three weighing and packaging units;
The three-way conical material distribution device comprises a rotary disc device, a three-port blanking disc and a support frame, the rotary disc device comprises three-way conical material distribution rotary discs and a rotary motor, the three-port blanking disc is fixedly assembled at the top of the support frame, the three-way conical material distribution rotary discs are rotatably assembled with the three-port blanking disc and coaxially arranged with the three-port blanking disc, a shell of the rotary motor is fixedly connected with the support frame, and an output shaft of the rotary motor is fixedly connected with the three-port blanking disc and coaxially arranged with the three-;
The three weighing and packaging units are respectively arranged at three blanking ends of the three-opening blanking disc and comprise a weighing and rotating device and a core zebra stripe packaging device;
the weighing and rotating device comprises a belt conveyor and a weighing and sorting hopper device, the belt conveyor is horizontally arranged, a plurality of weighing and sorting hopper devices are arranged at equal intervals along the outer side of a conveyor belt of the belt conveyor, each weighing and sorting hopper device comprises a weighing and sorting hopper, a weighing and sorting hopper support bottom, a rotating shaft, a control motor and a weighing module, the weighing and sorting hopper support bottom is fixedly assembled with the surface of the conveyor belt, the top of the weighing and sorting hopper support bottom is rotatably assembled with the rotating shaft, the rotating shaft is fixedly assembled with the weighing and sorting hopper, a torsional spring is sleeved outside the rotating shaft, one end of the torsional spring is fixed with the weighing and sorting hopper support bottom, the other end of the torsional spring is fixed with the weighing and sorting hopper, when zebra strips are not contained in the weighing and sorting hopper, the weighing and sorting hopper are kept in an upright state due to the torsion of the torsional spring, an output shaft of the control motor is fixedly connected with, the control motor is electrically connected with the weighing module;
the core zebra stripe packaging device is arranged on one side of the weighing and rotating device and comprises a push-out device, a shaking and finishing device, a bundling device and a shaking and finishing workbench;
the shaking and finishing workbench is fixedly connected with one side of the belt type conveying device, the left side, the right side and the rear side of the top of the shaking and finishing workbench are respectively provided with a left side wall, a right side wall and a rear side wall, the left side wall and the right side wall are parallel to each other, and the rear side wall is perpendicular to the left side wall and the right side wall;
the push-out device comprises a worm wheel, a worm, a push-in block and a worm wheel motor, wherein the shell of the worm wheel motor is fixedly connected with the rear side wall, the output shaft of the worm wheel motor is fixedly connected with the worm wheel and coaxially arranged with the worm wheel and the worm wheel, the worm wheel is meshed with the worm, the worm is slidably connected with the rear side wall, and the push-in block is assembled at the end part of the worm;
The shaking and finishing device comprises a V-shaped shaking and finishing plate, a left shaking and finishing arm, a right shaking and finishing arm, a rod shaft, a left stepping motor and a right stepping motor, wherein the shells of the left stepping motor and the right stepping motor are fixedly assembled with the left side wall and the right side wall respectively;
The output shaft of the left stepping motor, the output shaft of the right stepping motor, the worm and the V-shaped groove port of the V-shaped shaking and adjusting plate are arranged in parallel, the shape of the bottom of the pushing block is matched with that of the bottom of the V-shaped groove port, when the worm pushes the V-shaped shaking and adjusting plate in a reset state, the bottom of the pushing block is contacted with the bottom of the V-shaped groove port, and the bundling device is assembled at the top of the shaking and adjusting workbench and positioned on the front side of the shaking and adjusting device;
the core zebra stripe packaging device further comprises a baffle mechanism and a finished product lower sliding plate, wherein the baffle mechanism is assembled at the top of the shaking whole workbench and located on the front side of the bundling device, and the finished product lower sliding plate is assembled at the top of the shaking whole workbench and located on the edge of the front side of the shaking whole workbench.
2. The automatic zebra stripe packaging device according to claim 1, wherein the three paths of conical material distribution rotating discs are conical, and three arc material distribution plates are distributed along the circumferential array from the top to the bottom of the outer conical surface of each conical material distribution rotating disc;
the three-opening blanking disc is cylindrical, three blanking funnels are assembled on the inner wall of the three-opening blanking disc in a circumferential array mode, and the three blanking funnels are located below the tail ends of the three arc-shaped material distributing plates respectively.
3. The automatic zebra stripe packaging device of claim 1, wherein each weighing rotary device is provided with at least four weighing sorting hopper devices.
4. the automatic zebra stripe packaging device according to claim 1, wherein the inner cavity of the weighing and sorting hopper is in a triangular prism shape with a wide top and a narrow bottom, and the edge of the triangular prism is parallel to the conveying direction of the belt conveyor.
5. the automatic zebra stripe packaging device of claim 1, wherein the baffle mechanism comprises a left side column, a right side column, a left baffle and a right baffle, the left side column and the right side column are respectively and fixedly assembled on the left side and the right side of the top of the shaking and finishing workbench, one side of the left baffle is rotatably assembled with the left column, one side of the right baffle is rotatably assembled with the right column, the left column and the right column are respectively sleeved with a left torsion spring and a right torsion spring, one end of the left torsion spring is fixed with the left column, the other end of the left torsion spring is fixed with the left baffle, one end of the right torsion spring is fixed with the right column, the other end of the right torsion spring is fixed with the right baffle, and when no external force is applied, the other side of the left torsion spring and the.
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| CN201920356280.8U CN209795951U (en) | 2019-03-20 | 2019-03-20 | Automatic zebra stripe packaging device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920356280.8U CN209795951U (en) | 2019-03-20 | 2019-03-20 | Automatic zebra stripe packaging device |
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| CN209795951U true CN209795951U (en) | 2019-12-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027747A (en) * | 2019-03-20 | 2019-07-19 | 桂林电子科技大学 | A kind of zebra automatic packing apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027747A (en) * | 2019-03-20 | 2019-07-19 | 桂林电子科技大学 | A kind of zebra automatic packing apparatus |
| CN110027747B (en) * | 2019-03-20 | 2023-12-12 | 桂林电子科技大学 | Automatic packing device for zebra stripes |
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Assignee: GUILIN YOULIAN ELECTRONICS Co.,Ltd. Assignor: GUILIN University OF ELECTRONIC TECHNOLOGY Contract record no.: X2022450000465 Denomination of utility model: An automatic packaging device for zebra stripes Granted publication date: 20191217 License type: Common License Record date: 20221230 |
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