CN209776621U - automatic glue-applying, bonding and assembling line for three-piece spoiler of automobile - Google Patents
automatic glue-applying, bonding and assembling line for three-piece spoiler of automobile Download PDFInfo
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- CN209776621U CN209776621U CN201920103775.XU CN201920103775U CN209776621U CN 209776621 U CN209776621 U CN 209776621U CN 201920103775 U CN201920103775 U CN 201920103775U CN 209776621 U CN209776621 U CN 209776621U
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- forming die
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Abstract
The utility model discloses an automatic glue-applying, bonding and assembling line for three-piece spoilers of automobiles, relating to the technical field of automobile accessory production lines; the robot comprises two symmetrically arranged assembly stations and a robot arranged between the two assembly stations; one side of the assembling station is provided with a glue machine with a glue injection pipe and a plasma flame treatment device with a flame spray gun; each assembling station comprises a first fixing frame provided with an inner plate forming die and a second fixing frame provided with an upper plate forming die and an outer plate forming die. Compared with the prior art, the utility model discloses can solve current three formula spoilers of car and beat to glue bonding assembly efficiency low to and the problem that the product percent of pass is low.
Description
Technical Field
The utility model belongs to the technical field of auto-parts production line technique and specifically relates to a car three-piece spoiler is beaten and is glued bonding assembly transfer machine.
Background
There is a three-piece spoiler for an automobile, which comprises an inner plate, an upper plate and an outer plate, and is assembled by six workers in a flow process at two stations at present; firstly, a worker A uses a manual glue gun to glue the gluing tracks of the front and rear adhesive surfaces of the two inner plates respectively, then a worker C and a worker D take the upper plates, a worker E and a worker F take the outer plates, the outer plates are tightly assembled on the two inner plates respectively through a tooling fixture, so that the three-piece spoiler assembly can meet the requirement of the designed assembly clearance surface difference, the worker B checks whether the clamped parts are assembled in place or not, if the glue overflows, the assembly is cleaned, and the fixture is opened to take the parts after the glue is solidified after fifteen minutes. However, the assembly production mode needs more manual workers, the manual glue filling method is high in glue filling cost and low in glue filling efficiency, subsequent glue overflowing cleaning is difficult, manual assembly among the upper plate, the outer plate and the inner plate and auxiliary pressing consistency are poor, and the product percent of pass is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a three formula spoilers of car are beaten and are glued assembly transfer machine, it can solve current three formula spoilers of car and beat to glue the bonding assembly inefficiency to and the problem that the product percent of pass is low.
In order to solve the above problem, the utility model discloses a technical scheme is: the automatic glue-spraying, bonding and assembling line for the three-piece spoiler of the automobile comprises two assembling stations which are symmetrically arranged and a robot arranged between the two assembling stations; one side of the assembling station is provided with a glue machine with a glue injection pipe and a plasma flame treatment device with a flame spray gun; each assembling station comprises a first fixing frame provided with an inner plate forming die and a second fixing frame provided with an upper plate forming die and an outer plate forming die.
in the above technical solution, a more specific technical solution may also be: and a pressing air cylinder is arranged on the first fixing frame.
furthermore, a turnover mechanism is arranged on the first fixing frame.
Furthermore, the front end of the robot is provided with a quick-change device.
Furthermore, limiting blocks are arranged on the first fixing frame and the second fixing frame and used for limiting the placing positions of the inner plate forming die, the upper plate forming die and the outer plate forming die.
Since the technical scheme is used, compared with the prior art, the utility model following beneficial effect has:
1. The utility model discloses a robot snatchs the accessory and carries out flame treatment, beats and glues, fixes a position the pressfitting, and the staff of two assembly stations is reduced to two people by six people, has greatly reduced the cost of labor to still improved the product percent of pass when having improved work piece assembly efficiency, assembly and supplementary pressfitting uniformity are better.
2. The plasma flame treatment device under the control of the control box can carry out automatic flame treatment on the workpiece at a set distance, so that the treatment efficiency is improved, and meanwhile, the phenomenon that the workpiece is not treated in place due to too long distance or the surface is burnt due to too close distance is avoided; the automatic gluing of the gluing machine improves the gluing efficiency, reduces the glue consumption, reduces the overflow phenomenon and facilitates subsequent cleaning.
Drawings
Fig. 1 is a schematic view of the application of the present invention in an embodiment.
Detailed Description
the invention will be described in more detail with reference to the following embodiments:
The automatic glue-spraying, bonding and assembling line for the three-piece spoiler of the automobile shown in FIG. 1 comprises a first assembling station 1-1, a second assembling station 1-2 and a robot 1 arranged between the two assembling stations, wherein the first assembling station 1-1 and the second assembling station 1-2 are symmetrically arranged; one side of the two assembly stations is provided with a glue machine 2 with a glue applying pipe 3 and a plasma flame treatment device 4 with a flame spray gun 5; each assembly station comprises a first fixing frame 7 provided with an inner plate moulding bed 6 and a second fixing frame 10 provided with an upper plate moulding bed 8 and an outer plate moulding bed 9.
Limiting blocks are arranged on the first fixing frame 7 and the second fixing frame 10 and used for limiting the placing positions of the inner plate moulding bed 6, the upper plate moulding bed 8 and the outer plate moulding bed 9; the first fixing frame 7 is provided with a pressing cylinder and a turnover mechanism; the front end of the robot 1 is provided with a quick-change device. The robot 1, the glue machine 2, the plasma flame treatment device 4, the pressing cylinder on the first fixing frame 7 and the turnover mechanism are electrically connected to an electric control unit of the control box 11.
The working steps of the utility model are as follows:
A. an operator puts an inner plate workpiece, an upper plate workpiece and an outer plate workpiece on an inner plate moulding bed 6, an upper plate moulding bed 8 and an outer plate moulding bed 9 of two assembly stations respectively, and then starts each device through a control box 11;
B. The robot 1 grabs the inner plate moulding bed 6 of the first assembly station 1-1 through a quick change device and is close to the flame spray gun 5 and the front end of the glue applying pipe 3, so that the glue applying track of the inner plate workpiece is automatically applied with glue after being subjected to plasma flame treatment, and then the inner plate moulding bed 6 is placed back to the limit position of the first fixing frame 7;
C. After withdrawing the robot 1, grabbing an outer plate moulding bed 9 of a first assembly station 1-1 by a quick-changing device, enabling the outer plate moulding bed 9 to be close to the flame spray gun 5 and the front end of a glue applying pipe 3, enabling the glue applying track of an outer plate workpiece to be subjected to automatic glue applying after plasma flame treatment, then carrying out fine positioning and mould closing on the outer plate moulding bed 9 and an inner plate moulding bed 6 on a first fixing frame 7, and carrying out pressing and fixing through a pressing air cylinder;
D. After withdrawing the robot 1, grabbing an upper plate tire mold 8 of a first assembly station 1-1 by a quick replacing device, enabling the upper plate tire mold to be close to the flame spray gun 5 and the front end of a glue applying pipe 3, enabling the glue applying track of an upper plate workpiece to be subjected to automatic glue applying after plasma flame treatment, then carrying out fine positioning and mold closing on the upper plate tire mold 8 and an inner plate tire mold 6 on a first fixing frame 7, and carrying out pressing and fixing through a pressing air cylinder;
E. The robot 1 is transferred to a second assembly station 1-2 to repeat actions B to D, and then is transferred to the first assembly station 1-1;
F. opening a pressing cylinder of the first fixing frame 7, respectively grabbing an outer plate moulding bed 9 and an upper plate moulding bed 8 by the robot 1, putting the outer plate moulding bed and the upper plate moulding bed 8 back to the original position of the second fixing frame 10, and taking out the assembled spoiler workpiece assembly from the inner plate moulding bed 6 by an operator;
G. the robot 1 again moves to the second assembly station 1-2 and repeats action F.
In the embodiment, in view of improving the utilization rate of the glue machine and the plasma flame treatment device, two sets of assembly work and two robots are adopted for linkage production, and the glue machine and the plasma flame treatment device are arranged between the two sets of assembly work; the four assembly stations are in linkage production, twelve workers are reduced to four workers, the production efficiency is improved to 280 workers from 220 workers per shift, the product percent of pass is improved by more than 15%, and the glue amount is reduced by 16%.
Claims (5)
1. The utility model provides a three formula spoilers of car beat and glue bonding assembly transfer machine which characterized in that: comprises two symmetrically arranged assembly stations and a robot arranged between the two assembly stations; one side of the assembling station is provided with a glue machine with a glue injection pipe and a plasma flame treatment device with a flame spray gun; each assembling station comprises a first fixing frame provided with an inner plate forming die and a second fixing frame provided with an upper plate forming die and an outer plate forming die.
2. The automatic glue-beating, bonding and assembling line for the automobile three-piece spoiler according to claim 1, characterized in that: and a pressing air cylinder is arranged on the first fixing frame.
3. The automatic glue-gluing and assembling line for the automotive three-piece spoiler according to claim 1 or 2, characterized in that: and the first fixing frame is provided with a turnover mechanism.
4. The automatic glue-spraying, bonding and assembling line for the automobile three-piece spoiler according to claim 3, wherein: the front end of the robot is provided with a quick change device.
5. the automatic glue-spraying, bonding and assembling line for the automobile three-piece spoiler according to claim 4, wherein: and limiting blocks are arranged on the first fixing frame and the second fixing frame and used for limiting the placing positions of the inner plate moulding bed, the upper plate moulding bed and the outer plate moulding bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920103775.XU CN209776621U (en) | 2019-01-22 | 2019-01-22 | automatic glue-applying, bonding and assembling line for three-piece spoiler of automobile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920103775.XU CN209776621U (en) | 2019-01-22 | 2019-01-22 | automatic glue-applying, bonding and assembling line for three-piece spoiler of automobile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209776621U true CN209776621U (en) | 2019-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920103775.XU Active CN209776621U (en) | 2019-01-22 | 2019-01-22 | automatic glue-applying, bonding and assembling line for three-piece spoiler of automobile |
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| CN (1) | CN209776621U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109649534A (en) * | 2019-01-22 | 2019-04-19 | 浙江鑫沃特汽车工业有限公司 | Automobile three-chip type spoiler gluing adhesive asserably transfer matic |
-
2019
- 2019-01-22 CN CN201920103775.XU patent/CN209776621U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109649534A (en) * | 2019-01-22 | 2019-04-19 | 浙江鑫沃特汽车工业有限公司 | Automobile three-chip type spoiler gluing adhesive asserably transfer matic |
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