CN209774674U - Automatic unloader that goes up of manipulator - Google Patents
Automatic unloader that goes up of manipulator Download PDFInfo
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- CN209774674U CN209774674U CN201920576035.8U CN201920576035U CN209774674U CN 209774674 U CN209774674 U CN 209774674U CN 201920576035 U CN201920576035 U CN 201920576035U CN 209774674 U CN209774674 U CN 209774674U
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Abstract
本实用新型公开了一种机械手自动上下料装置,包括安装板和安装架,所述安装板顶面开设有齿条轨道。本实用新型中,第一气缸伸缩运动,带动齿条在齿条轨道中往复运动,进而齿条带动齿轮转动,齿轮转动的同时带动连动杆转动,连动杆端部开设有滑槽,在齿轮转动的同时,连接转轴在滑槽内移动,同时,连接转轴带动抽拉杆沿套筒往复运动,而抽拉杆则带动手指气缸往复运动,手指气缸夹取传送装置表面的物品,从而完成整个上下料过程,第一气缸和手指气缸动作迅速,能快速夹取物品并进行转移,提高了生产效率,减少了装夹不到位现象,降低了生产成本,同时消除了人工疲劳的不稳定因素,使用起来更加稳定可靠。
The utility model discloses an automatic loading and unloading device of a manipulator, which comprises a mounting plate and a mounting frame, and a rack rail is provided on the top surface of the mounting plate. In the utility model, the telescopic movement of the first cylinder drives the rack to reciprocate in the rack track, and then the rack drives the gear to rotate, and the gear rotates while driving the linkage rod to rotate, and the end of the linkage rod is provided with a chute. When the gear rotates, the connecting shaft moves in the chute. At the same time, the connecting shaft drives the pull rod to reciprocate along the sleeve, and the pull rod drives the finger cylinder to reciprocate. During the feeding process, the first cylinder and the finger cylinder move quickly, which can quickly pick up and transfer items, improve production efficiency, reduce the phenomenon of improper clamping, reduce production costs, and eliminate the unstable factors of manual fatigue at the same time. It is more stable and reliable.
Description
技术领域technical field
本实用新型涉及上下料转运设备技术领域,尤其涉及一种机械手自动上下料装置。The utility model relates to the technical field of loading and unloading transfer equipment, in particular to an automatic loading and unloading device of a manipulator.
背景技术Background technique
在工厂生产过程中,需要将加工的货物进行转运,俗称上下料,就是将货物从一个工位转运至另一个工位进行在加工,传统的上下料是由人工进行,少数工厂采用更为高端的机械手进行上下料工作。In the production process of the factory, the processed goods need to be transferred, commonly known as loading and unloading, which is to transfer the goods from one station to another for processing. The traditional loading and unloading is done manually, and a few factories use more high-end The manipulator performs loading and unloading work.
人工上下料的方法具有易装夹不到位、效率低等缺点,而且极其消耗人工,人力资源浪费严重,还容易出现人工疲劳等不稳定因素,容易造成残次品的产生,另外,虽然现在机械手功能较为齐全,但是,全自动化的机械手价格昂贵,且维护起来较为复杂,对于中小企业来说,增加了经济负担,并不实用,针对上述问题,特提出一种机械手自动上下料装置来解决上述问题。The method of manual loading and unloading has the disadvantages of easy clamping and low efficiency, and it is extremely labor-intensive, causing serious waste of human resources. It is also prone to unstable factors such as artificial fatigue, which is likely to cause defective products. In addition, although the current manipulator The functions are relatively complete, but the fully automated manipulator is expensive and the maintenance is more complicated. For small and medium-sized enterprises, it increases the economic burden and is not practical. question.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种机械手自动上下料装置。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a manipulator automatic loading and unloading device.
为了实现上述目的,本实用新型采用了如下技术方案:一种机械手自动上下料装置,包括安装板和安装架,所述安装板顶面开设有齿条轨道,且齿条轨道内部滑动连接有齿条,所述齿条一端位于安装板顶面固定连接有第一气缸,且齿条表面啮合有齿轮,所述齿轮底面通过转动连接盘连接有支撑杆,且支撑杆底面与安装板固定连接,所述齿轮顶面固定连接有连动杆,且连动杆表面开设有滑槽,并且滑槽内部滑动连接有连接转轴,所述滑槽通过连接转轴与抽拉杆转动连接,且抽拉杆表面套接有套筒,并且套筒通过固定杆与安装板顶面固定连接,所述抽拉杆另一端固定连接有手指气缸,所述安装板底面通过第二气缸连接有从动齿轮,且从动齿轮底面通过转动盘连接有安装架,并且安装架一侧表面固定连接有固定板,所述固定板底面固定连接有伺服电机,所述从动齿轮一侧表面啮合有主动齿轮,所述伺服电机输出端贯穿固定板与主动齿轮底面连接。In order to achieve the above purpose, the utility model adopts the following technical scheme: a manipulator automatic loading and unloading device, including a mounting plate and a mounting frame, the top surface of the mounting plate is provided with a rack track, and the inside of the rack track is slidingly connected with teeth One end of the rack is fixedly connected to the first cylinder on the top surface of the mounting plate, and the surface of the rack is meshed with a gear, the bottom surface of the gear is connected to a support rod through a rotating connection plate, and the bottom surface of the support rod is fixedly connected to the mounting plate, The top surface of the gear is fixedly connected with a linkage rod, and the surface of the linkage rod is provided with a chute, and the inside of the chute is slidably connected with a connecting shaft. A sleeve is connected, and the sleeve is fixedly connected to the top surface of the mounting plate through a fixed rod. The other end of the pull rod is fixedly connected to a finger cylinder, and the bottom surface of the mounting plate is connected to a driven gear through a second cylinder, and the driven gear The bottom surface is connected with a mounting frame through a rotating disk, and a fixed plate is fixedly connected to the surface of one side of the mounting frame. The end passes through the fixed plate and is connected with the bottom surface of the driving gear.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述连接转轴由上工字轮和下工字轮组成,且下工字轮顶面中心位置固定连接有上工字轮,所述下工字轮卡接在滑槽内部,所述上工字轮与抽拉杆转动连接。The connecting shaft is composed of an upper I-shaped wheel and a lower I-shaped wheel, and the upper I-shaped wheel is fixedly connected to the center of the top surface of the lower I-shaped wheel. The lower I-shaped wheel is clamped inside the chute, and the upper I-shaped wheel The character wheel is rotatably connected with the pull rod.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述安装板为圆形结构,且安装板底面面积略小于从动齿轮顶面面积。The mounting plate has a circular structure, and the area of the bottom surface of the mounting plate is slightly smaller than the area of the top surface of the driven gear.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第二气缸设置有多个,且第二气缸关于安装板圆心等角度分布。There are multiple second cylinders, and the second cylinders are equiangularly distributed with respect to the center of the mounting plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第一气缸和第二气缸配合使用有气泵,且气泵输入端与远程控制终端输出端电性连接。An air pump is used in conjunction with the first cylinder and the second cylinder, and the input end of the air pump is electrically connected to the output end of the remote control terminal.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述伺服电机输入端与远程控制终端输出端电性连接。The input end of the servo motor is electrically connected with the output end of the remote control terminal.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
1、本实用新型中,采用了手指气缸、抽拉杆、连接转轴、连动杆、齿轮、齿条和第一气缸,第一气缸伸缩运动,带动齿条在齿条轨道中往复运动,进而齿条带动齿轮转动,齿轮转动的同时带动连动杆转动,连动杆端部开设有滑槽,在齿轮转动的同时,连接转轴在滑槽内移动,同时,连接转轴带动抽拉杆沿套筒往复运动,而抽拉杆则带动手指气缸往复运动,手指气缸夹取传送装置表面的物品,从而完成整个上下料过程,第一气缸和手指气缸动作迅速,能快速夹取物品并进行转移,提高了生产效率,减少了装夹不到位现象,降低了生产成本,同时消除了人工疲劳的不稳定因素,使用起来更加稳定可靠。1. In the utility model, a finger cylinder, a pull rod, a connecting shaft, a linkage rod, a gear, a rack and the first cylinder are adopted. The telescopic movement of the first cylinder drives the rack to reciprocate in the rack track, and then the gear The bar drives the gear to rotate. When the gear rotates, it drives the linkage rod to rotate. There is a chute at the end of the linkage rod. When the gear rotates, the connecting shaft moves in the chute. At the same time, the connecting shaft drives the pull rod to reciprocate along the sleeve. movement, while the pull rod drives the finger cylinder to reciprocate, and the finger cylinder clamps the items on the surface of the conveying device to complete the entire loading and unloading process. Efficiency reduces the phenomenon of improper clamping, reduces production costs, and eliminates the unstable factors of artificial fatigue, making it more stable and reliable to use.
2、本实用新型中,采用了第二气缸和伺服电机,第二气缸可带动安装板上下移动,方便将夹取的物品进行上下移动,可以将物品从横向运输变为竖向运输,增加了转运方式,同时,伺服电机带动主动齿轮转动,主动齿轮带动从动齿轮转动,从动齿轮即可带动安装板进行转动,可将手指气缸夹住的物品进行旋转,方便将物品摆放至其他工位上,第二气缸、第一气缸和伺服电机配合使用可将物品摆放至范围内的任意工位上,提高了上下料效率,同时结构简单,维护方便,避免了传统机械手臂造价昂贵,维护复杂的问题,值得推广使用。2. In the utility model, the second cylinder and the servo motor are adopted, and the second cylinder can drive the mounting plate to move up and down, which is convenient to move the clamped items up and down, and can change the items from horizontal transportation to vertical transportation, increasing the At the same time, the servo motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear can drive the mounting plate to rotate, and the items clamped by the finger cylinder can be rotated to facilitate placing the items in other work At the position, the second cylinder, the first cylinder and the servo motor can be used together to place the item on any station within the range, which improves the efficiency of loading and unloading. At the same time, the structure is simple and the maintenance is convenient, avoiding the expensive cost of traditional mechanical arms. Maintaining complex problems is worth promoting.
附图说明Description of drawings
图1为本实用新型提出的一种机械手自动上下料装置的俯视图;Fig. 1 is the plan view of a kind of manipulator automatic loading and unloading device that the utility model proposes;
图2为本实用新型提出的一种机械手自动上下料装置的侧视图;Fig. 2 is the side view of a kind of manipulator automatic loading and unloading device proposed by the utility model;
图3为本实用新型连接转轴的结构示意图。Fig. 3 is a structural schematic diagram of the connecting shaft of the present invention.
图例说明:illustration:
1、安装板;2、连动杆;3、滑槽;4、连接转轴;5、套筒;6、抽拉杆;7、手指气缸;8、第一气缸;9、齿条轨道;10、齿轮;11、齿条;12、固定板;13、主动齿轮;14、转动连接盘;15、固定杆;16、第二气缸;17、从动齿轮;18、转动盘;19、安装架;20、伺服电机;21、支撑杆;22、上工字轮;23、下工字轮。1. Mounting plate; 2. Linkage rod; 3. Chute; 4. Connecting shaft; 5. Sleeve; 6. Pull rod; 7. Finger cylinder; 8. First cylinder; 9. Rack track; 10. Gear; 11, rack; 12, fixed plate; 13, driving gear; 14, rotating connecting disc; 15, fixed rod; 16, second cylinder; 17, driven gear; 18, rotating disc; 19, mounting frame; 20, servo motor; 21, support rod; 22, upper I-shaped wheel; 23, lower I-shaped wheel.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3,一种机械手自动上下料装置,包括安装板1和安装架19,安装板1顶面开设有齿条轨道9,且齿条轨道9内部滑动连接有齿条11,齿条11一端位于安装板1顶面固定连接有第一气缸8,且齿条11表面啮合有齿轮10,齿轮10底面通过转动连接盘14连接有支撑杆21,且支撑杆21底面与安装板1固定连接,齿轮10顶面固定连接有连动杆2,且连动杆2表面开设有滑槽3,并且滑槽3内部滑动连接有连接转轴4,滑槽3通过连接转轴4与抽拉杆6转动连接,且抽拉杆6表面套接有套筒5,并且套筒5通过固定杆15与安装板1顶面固定连接,抽拉杆6另一端固定连接有手指气缸7,安装板1底面通过第二气缸16连接有从动齿轮17,且从动齿轮17底面通过转动盘18连接有安装架19,并且安装架19一侧表面固定连接有固定板12,固定板12底面固定连接有伺服电机20,从动齿轮17一侧表面啮合有主动齿轮13,伺服电机20输出端贯穿固定板12与主动齿轮13底面连接。Referring to Figures 1-3, a manipulator automatic loading and unloading device includes a mounting plate 1 and a mounting frame 19. A rack track 9 is provided on the top surface of the mounting plate 1, and a rack 11 is slidably connected to the inside of the rack track 9. The rack One end of 11 is fixedly connected to the first cylinder 8 on the top surface of the mounting plate 1, and the surface of the rack 11 is meshed with a gear 10, and the bottom surface of the gear 10 is connected to a support rod 21 by rotating the connection plate 14, and the bottom surface of the support rod 21 is fixed to the mounting plate 1 Connection, the top surface of the gear 10 is fixedly connected with the connecting rod 2, and the surface of the connecting rod 2 is provided with a chute 3, and the inside of the chute 3 is slidably connected with the connecting shaft 4, and the chute 3 rotates through the connecting shaft 4 and the pull rod 6 connected, and the sleeve 5 is sleeved on the surface of the drawing rod 6, and the sleeve 5 is fixedly connected with the top surface of the mounting plate 1 through the fixed rod 15, the other end of the drawing rod 6 is fixedly connected with the finger cylinder 7, and the bottom surface of the mounting plate 1 passes through the second The cylinder 16 is connected with a driven gear 17, and the bottom surface of the driven gear 17 is connected with a mounting frame 19 through a rotating disc 18, and the surface of one side of the mounting frame 19 is fixedly connected with a fixed plate 12, and the bottom surface of the fixed plate 12 is fixedly connected with a servo motor 20, One side surface of the driven gear 17 is meshed with the driving gear 13 , and the output end of the servo motor 20 passes through the fixed plate 12 and is connected to the bottom surface of the driving gear 13 .
连接转轴4由上工字轮22和下工字轮23组成,且下工字轮23顶面中心位置固定连接有上工字轮22,下工字轮23卡接在滑槽3内部,上工字轮22与抽拉杆6转动连接,安装板1为圆形结构,且安装板1底面面积略小于从动齿轮17顶面面积,第二气缸16设置有多个,且第二气缸16关于安装板1圆心等角度分布,第一气缸8和第二气缸16配合使用有气泵,且气泵输入端与远程控制终端输出端电性连接,伺服电机20输入端与远程控制终端输出端电性连接,远程控制终端为PLC控制器,图中未示出,手指气缸7为常用结构,在此不做过多赘述。The connecting shaft 4 is composed of an upper I-shaped wheel 22 and a lower I-shaped wheel 23, and the center position of the top surface of the lower I-shaped wheel 23 is fixedly connected with the upper I-shaped wheel 22, and the lower I-shaped wheel 23 is clamped inside the chute 3. The I-shaped wheel 22 is rotationally connected with the pull rod 6, the mounting plate 1 is a circular structure, and the area of the bottom surface of the mounting plate 1 is slightly smaller than the area of the top surface of the driven gear 17, and there are multiple second cylinders 16, and the second cylinder 16 is about The center of the mounting plate 1 is equiangularly distributed, the first cylinder 8 and the second cylinder 16 are used together with an air pump, and the input end of the air pump is electrically connected to the output end of the remote control terminal, and the input end of the servo motor 20 is electrically connected to the output end of the remote control terminal , the remote control terminal is a PLC controller, which is not shown in the figure, and the finger cylinder 7 is a common structure, so it will not be repeated here.
工作原理:使用时,将本装置移动至合适位置,为本装置接通电源和气泵,为本装置接通远程控制终端,并设定好伺服电机20转动圈数与第一气缸8和第二气缸16伸缩频率,第一气缸8伸缩运动,带动齿条11在齿条轨道9中往复运动,进而齿条11带动齿轮10转动,齿轮10转动的同时带动连动杆2转动,连动杆2端部开设有滑槽3,在齿轮10转动的同时,连接转轴4在滑槽3内移动,同时,连接转轴4带动抽拉杆6沿套筒5往复运动,而抽拉杆6则带动手指气缸7往复运动,手指气缸7夹取传送装置表面的物品,从而完成整个上下料过程,第一气缸8和手指气缸7动作迅速,能快速夹取物品并进行转移,提高了生产效率,减少了装夹不到位现象,降低了生产成本,同时消除了人工疲劳的不稳定因素,使用起来更加稳定可靠,在夹取物品后,第二气缸16可带动安装板1上下移动,方便将夹取的物品进行上下移动,可以将物品从横向运输变为竖向运输,增加了转运方式,同时,伺服电机20带动主动齿轮13转动,主动齿轮13带动从动齿轮17转动,从动齿轮17即可带动安装板1进行转动,可将手指气缸7夹住的物品进行旋转,方便将物品摆放至其他工位上,第二气缸16、第一气缸8和伺服电机20配合使用可将物品摆放至范围内的任意工位上,提高了上下料效率,同时结构简单,维护方便,避免了传统机械手臂造价昂贵,维护复杂的问题,值得推广使用。Working principle: When in use, move the device to a suitable position, connect the power supply and the air pump for the device, connect the remote control terminal for the device, and set the number of rotations of the servo motor 20 and the first cylinder 8 and the second The telescopic frequency of the cylinder 16, the telescopic movement of the first cylinder 8, drives the rack 11 to reciprocate in the rack track 9, and then the rack 11 drives the gear 10 to rotate, and the gear 10 rotates while driving the linkage rod 2 to rotate, and the linkage rod 2 There is a chute 3 at the end. When the gear 10 rotates, the connecting shaft 4 moves in the chute 3. At the same time, the connecting shaft 4 drives the pull rod 6 to reciprocate along the sleeve 5, and the pull rod 6 drives the finger cylinder 7. Reciprocating motion, the finger cylinder 7 clamps the items on the surface of the conveying device, thereby completing the entire loading and unloading process, the first cylinder 8 and the finger cylinder 7 move quickly, can quickly pick up and transfer the items, improve production efficiency, and reduce clamping The phenomenon of not being in place reduces the production cost, and at the same time eliminates the unstable factors of manual fatigue, making it more stable and reliable to use. After the item is picked up, the second cylinder 16 can drive the mounting plate 1 to move up and down, which is convenient for the item to be picked up. Moving up and down can change the items from horizontal transportation to vertical transportation, increasing the transfer mode. At the same time, the servo motor 20 drives the driving gear 13 to rotate, the driving gear 13 drives the driven gear 17 to rotate, and the driven gear 17 can drive the mounting plate 1 to rotate, the item clamped by the finger cylinder 7 can be rotated to facilitate placing the item on other stations, the second cylinder 16, the first cylinder 8 and the servo motor 20 can be used together to place the item within the range It improves the efficiency of loading and unloading at any station, and at the same time has a simple structure and is easy to maintain, avoiding the problems of high cost and complicated maintenance of traditional mechanical arms. It is worth popularizing and using.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920576035.8U CN209774674U (en) | 2019-04-25 | 2019-04-25 | Automatic unloader that goes up of manipulator |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920576035.8U CN209774674U (en) | 2019-04-25 | 2019-04-25 | Automatic unloader that goes up of manipulator |
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| CN209774674U true CN209774674U (en) | 2019-12-13 |
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| CN201920576035.8U Active CN209774674U (en) | 2019-04-25 | 2019-04-25 | Automatic unloader that goes up of manipulator |
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| CN (1) | CN209774674U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116946948A (en) * | 2023-09-21 | 2023-10-27 | 山东佳博耀集食品有限公司 | Packaged food handling mechanism |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116946948A (en) * | 2023-09-21 | 2023-10-27 | 山东佳博耀集食品有限公司 | Packaged food handling mechanism |
| CN116946948B (en) * | 2023-09-21 | 2023-12-05 | 山东佳博耀集食品有限公司 | Packaged food handling mechanism |
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| GR01 | Patent grant | ||
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A mechanical arm automatic loading and unloading device Granted publication date: 20191213 Pledgee: Bank of Communications Ltd. Jiangxi branch Pledgor: JIANGXI SUNLEAD PRECISION INDUSTRY Co.,Ltd. Registration number: Y2025980037727 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |