CN209758325U - Automatic composite plate blank assembling system - Google Patents
Automatic composite plate blank assembling system Download PDFInfo
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- CN209758325U CN209758325U CN201822100660.3U CN201822100660U CN209758325U CN 209758325 U CN209758325 U CN 209758325U CN 201822100660 U CN201822100660 U CN 201822100660U CN 209758325 U CN209758325 U CN 209758325U
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Abstract
The utility model relates to a rolling technical field of composite sheet provides an automatic equipment system of composite slab, include: the device comprises a first assembly platform, a second assembly platform, an idle position, a transfer mechanism, a first lifter and a second lifter, wherein the first assembly platform, the second assembly platform and the idle position are all used for transferring plates; the first elevator is located first assembly platform department, the second elevator is located second assembly platform department, first assembly platform second assembly platform and the sky position is laid in proper order on same processing line, and the orbit that three control panel removed is on same straight line. The utility model discloses an automatic equipment system of composite slab, through the cooperation completion group blank of first equipment platform, second equipment platform, empty position, transfer mechanism, first lift and second lift, degree of automation is high, and production is stable, has promoted work efficiency.
Description
Technical Field
the utility model relates to a rolling technical field of composite sheet specifically is an automatic equipment system of composite slab.
Background
The assembly of the composite plate blank is made by hot rolling a plurality of plates, the conventional assembly usually adopts the manual work to use a crane to lift the base plate and the composite plate, the assembly is carried out layer by layer on a platform, and finally, the manual welding mode is adopted to seal and weld the periphery of the base layer. However, the manual assembly method has the disadvantages of low assembly precision, low efficiency, etc.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic equipment system of composite slab, the group base is accomplished through the cooperation of first equipment platform, second equipment platform, empty position, transfer mechanism, first lift and second lift, and degree of automation is high, and production is stable, has promoted work efficiency.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions: an automated composite slab assembly system comprising: the device comprises a first assembly platform, a second assembly platform, an idle position, a transfer mechanism, a first lifter and a second lifter, wherein the first assembly platform, the second assembly platform and the idle position are all used for transferring plates;
The first elevator is located first assembly platform department, the second elevator is located second assembly platform department, first assembly platform second assembly platform and the sky position is laid in proper order on same processing line, and the orbit that three control panel removed is on same straight line.
Further, the first assembly platform, the second assembly platform and the empty position are all provided with conveying roller ways, and the conveying roller ways of the first assembly platform, the second assembly platform and the empty position are communicated in sequence.
Further, the transfer mechanism comprises a steel moving machine, and the steel moving machine and the second lifter are arranged side by side.
Further, the steel moving machine comprises a first rail, a first platform for placing the plate materials and a first hydraulic cylinder for driving the first platform to move on the first rail.
Further, still include the tilting gear of locating the incoming material side.
Further, the tilting gear comprises a second rail, a second platform for placing the plate and a first hydraulic cylinder for driving the first platform to move on the first rail.
Further, the first lifter is a magnetic lifter, and the second lifter is a vacuum chuck lifter.
Further, the magnetic force lift includes a first work platform for placing the plate, an electromagnetic adsorption device for adsorbing the plate, and a first driving member for driving the electromagnetic adsorption device to lift.
Further, the vacuum chuck lifter comprises a second working platform for placing the plates, and a plurality of vacuum chucks for adsorbing the plates, wherein the second driving piece is used for driving each vacuum chuck to lift.
Compared with the prior art, the beneficial effects of the utility model are that: the assembly is completed through the cooperation of the first assembly platform, the second assembly platform, the idle position, the transfer mechanism, the first elevator and the second elevator, the automation degree is high, the production is stable, and the working efficiency is improved.
drawings
Fig. 1 is a schematic structural diagram of an automatic assembly system for composite slabs according to an embodiment of the present invention;
In the reference symbols: 1-a first assembly platform; 2-a second assembly platform; 3-null bit; 4-moving the steel machine; 5-a tilting gear; 6-a first elevator; 7-second elevator.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention provides an automatic assembly system for composite slabs, including: the device comprises a first assembly platform 1, a second assembly platform 2 and an idle position 3 which are all used for transferring plates, a transfer mechanism used for transferring the plates to the second assembly platform 2, and a first lifter 6 and a second lifter 7 which are all used for grabbing the plates; the first lifter 6 is located at the first assembly platform 1, the second lifter 7 is located at the second assembly platform 2, the first assembly platform 1, the second assembly platform 2 and the empty position 3 are sequentially arranged on the same processing line, and the moving tracks of the control panels of the three devices are on the same straight line. In the present embodiment, the first assembly table 1, the second assembly table 2, and the empty station 3 function to transfer the plate materials, and the plate materials among the three can be freely transferred by them as needed. In addition, the vacant position 3 is a vacant area which can be used for temporarily storing the plates assembled in the assembling process in the intermediate process, so that the transfer of various plates in the whole assembling process can not be interfered. The free movement as required is a simple logical sequence, and in particular, the composite plate of the assembly of the present system is composed of four plates, which are defined as a first base plate, a second base plate, a first doubler plate and a second doubler plate. The logic sequence is an assembly sequence of the plurality of boards, specifically, a first compound board is placed on a second substrate to be assembled into a double-layer board, a second compound board is placed on the first compound board to be assembled into a three-layer board, finally the first substrate is placed on the second compound board to finish the assembly of the four boards, and finally the final composite board is manufactured after treatment, wherein the double-layer board can be temporarily stored in the empty position 3 to be used as a transfer. The assembly process at the second assembly station 2 includes the assembly of the double layer boards and the assembly of the three layer boards, the assembly of the last board (i.e. the first base board) being completed at the first assembly station 1, wherein the assembly is completed by a first elevator 6 and a second elevator 7, both of which can grab and put down the board, the first elevator 6 being located at the first assembly station 1 and the second elevator 7 being located at the second assembly station 2. The assembly is completed through the matching of the first assembly platform 1, the second assembly platform 2, the empty position 3, the transfer mechanism, the first lifter 6 and the second lifter 7, the degree of automation is high, the production is stable, and the working efficiency is improved.
The following are specific examples:
As an optimization scheme of the embodiment of the present invention, please refer to fig. 1, the first assembly platform 1, the second assembly platform 2 and the empty position 3 are all provided with transport roller tables, and the transport roller tables of the three are sequentially communicated. In this embodiment, the transfer functions of the first assembly platform 1, the second assembly platform 2 and the idle position 3 are realized by a transport roller table, the transport roller table includes a plurality of rotating rollers, the rotating rollers are combined to form the transport roller table, and the rotating rollers can be driven to rotate forward or backward, so that the plates can be freely transferred. Of course, it is also possible to transfer the sheet by using a conveyor belt, in addition to the conveying roller table.
as an optimized solution of the embodiment of the present invention, please refer to fig. 1, the transfer mechanism includes a steel moving machine 4, and the steel moving machine 4 and the second elevator 7 are arranged side by side. In this embodiment, if the empty position 3 temporarily stores the sheet material, the sheet material can be directly transferred to the second assembly platform 2 or the second elevator 7 by the steel transfer machine 4 if the sheet material needs to be fed again.
Further optimizing the scheme, the steel moving machine 4 comprises a first rail, a first platform for placing the plate, and a first hydraulic cylinder for driving the first platform to move on the first rail. In this embodiment, the first hydraulic cylinder may be driven by the first link in a matching manner, and the steel moving machine is an existing device, which is not described herein again.
As the embodiment of the utility model provides an optimization scheme, this system is still including locating the tilting gear 5 that comes the material side. In this embodiment, the arrow on the right in fig. 1 is a material incoming side, the arrow on the left is a material outgoing side, the upper surfaces of the first substrate and the first clad plate are both processed before assembly, and the turning performed by the tilting machine 5 is to attach the two processed surfaces, so as to improve the bonding strength of the clad plate. Of course, the upper surfaces of the second substrate and the second clad plate are also processed, and may be turned over and then transferred by the tilter 5 if necessary.
further optimizing the scheme, the tilting gear 5 comprises a second rail, a second platform for placing the plate and a second hydraulic cylinder for driving the second platform to move on the second rail. In this embodiment, the second hydraulic cylinder may be driven by the second connecting rod in a matching manner, and the steel moving machine is an existing device, which is not described herein again.
As the embodiment of the present invention provides an optimized solution, the first lifter and the second lifter all have a centering structure for aligning the plate. In this embodiment, the centering structure may be a structure of the first lifter and the second lifter, or may be a structure separately installed for centering, and the centering structure is prior art and will not be described in detail herein.
As the embodiment of the utility model provides an optimization scheme, first lift 6 is the magnetic force lift, second lift 7 is the vacuum chuck lift. In this embodiment, since the first substrate and the second substrate are made of steel plates with high hardness, they can be sucked and lifted by a magnetic lifter, but it is also possible to use a vacuum chuck lifter. And the first compound board and the second compound board are made of materials which usually do not adopt steel, so the adsorption effect of the vacuum chuck elevator is better.
The magnetic lifter further optimizes the scheme and comprises a first working platform for placing the plate, an electromagnetic adsorption device for adsorbing the plate and a first driving piece for driving the electromagnetic adsorption device to lift; the vacuum chuck lifter comprises a second working platform for placing the plates, and a plurality of vacuum chucks for adsorbing the plates, wherein the second driving piece is used for driving each vacuum chuck to lift. In this embodiment, the first lifter 6 and the second lifter 7 each have a working platform so that they can simultaneously receive two boards to be transferred by the transfer mechanism in operation, and the working platform can place one board and then pick up the other board. The electromagnetic adsorption device in the magnetic elevator can control the grabbing and putting down through power-on or power-off, and the vacuum chucks in the vacuum chuck elevator can complete the grabbing through vacuum manufacturing, otherwise, the vacuum chuck elevator is put down. The first driving piece and the second driving piece can be lifted by adopting a hydraulic cylinder, and can be lifted by adopting a screw rod transmission mode.
The specific work flow of the system comprises five steps:
S1, transferring the first substrate to the first lifter 6 and lifting it, and transferring the first doubling plate to the second lifter 7 and lifting it, wherein the first substrate and the second doubling plate are to be assembled; s2, transferring a second substrate to the second lifter 7, wherein the second lifter 7 places the first doubling plate lifted by the second lifter on the second substrate, and transfers the second substrate to the empty position 3 for further assembly; s3, transferring a second doubling plate to the second lifter 7 to be lifted, and waiting for assembly; s4, transferring the double-layer board obtained in the step S2 back to the second lifter 7, and the second lifter 7 placing the second doubling board lifted by the second lifter onto the first doubling board; and S5, transferring the three-layer board obtained in the step S4 to the first lifter 6, placing the first substrate lifted by the first lifter 6 on the second doubling plate, and finishing assembly after final treatment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An automatic composite slab assembly system, comprising: the device comprises a first assembly platform, a second assembly platform, an idle position, a transfer mechanism, a first lifter and a second lifter, wherein the first assembly platform, the second assembly platform and the idle position are all used for transferring plates;
The first elevator is located first assembly platform department, the second elevator is located second assembly platform department, first assembly platform second assembly platform and the sky position is laid in proper order on same processing line, and the orbit that three control panel removed is on same straight line.
2. The automatic composite slab assembly system of claim 1, wherein: the first assembly platform, the second assembly platform and the empty position are all provided with conveying roller ways which are communicated in sequence.
3. The automatic composite slab assembly system of claim 1, wherein: the transfer mechanism comprises a steel moving machine, and the steel moving machine and the second lifter are arranged side by side.
4. The automatic composite slab assembly system of claim 3, wherein: the steel moving machine comprises a first rail, a first platform used for placing plates and a first hydraulic cylinder used for driving the first platform to move on the first rail.
5. The automatic composite slab assembly system of claim 4, wherein: the steel turnover machine is arranged on the feeding side.
6. The automatic composite slab assembly system of claim 5, wherein: the tilting gear comprises a second rail, a second platform for placing plates and a first hydraulic cylinder for driving the first platform to move on the first rail.
7. The automatic composite slab assembly system of claim 1, wherein: the first elevator and the second elevator each have a centering structure for aligning the sheet material.
8. The automatic composite slab assembly system of claim 1, wherein: the first lifter is a magnetic lifter, and the second lifter is a vacuum chuck lifter.
9. The automated composite slab assembly system of claim 8, wherein: the magnetic force lifter comprises a first working platform for placing the plate, an electromagnetic adsorption device for adsorbing the plate and a first driving piece for driving the electromagnetic adsorption device to lift.
10. The automated composite slab assembly system of claim 8, wherein: the vacuum chuck lifter comprises a second working platform for placing the plates, and a plurality of vacuum chucks for adsorbing the plates, wherein the second driving piece is used for driving each vacuum chuck to lift.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822100660.3U CN209758325U (en) | 2018-12-14 | 2018-12-14 | Automatic composite plate blank assembling system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822100660.3U CN209758325U (en) | 2018-12-14 | 2018-12-14 | Automatic composite plate blank assembling system |
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| CN209758325U true CN209758325U (en) | 2019-12-10 |
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| CN201822100660.3U Active CN209758325U (en) | 2018-12-14 | 2018-12-14 | Automatic composite plate blank assembling system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114248320A (en) * | 2021-11-10 | 2022-03-29 | 福建和其昌竹业股份有限公司 | Bamboo-wood composite board paving and assembling equipment and production method |
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2018
- 2018-12-14 CN CN201822100660.3U patent/CN209758325U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114248320A (en) * | 2021-11-10 | 2022-03-29 | 福建和其昌竹业股份有限公司 | Bamboo-wood composite board paving and assembling equipment and production method |
| CN114248320B (en) * | 2021-11-10 | 2023-08-15 | 福建和其昌竹业股份有限公司 | Bamboo-wood composite board paving and assembling equipment and production method |
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