CN209755968U - Automatic feeding ultrasonic water gap cutting and placing machine - Google Patents
Automatic feeding ultrasonic water gap cutting and placing machine Download PDFInfo
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- CN209755968U CN209755968U CN201920278633.7U CN201920278633U CN209755968U CN 209755968 U CN209755968 U CN 209755968U CN 201920278633 U CN201920278633 U CN 201920278633U CN 209755968 U CN209755968 U CN 209755968U
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Abstract
The utility model provides an automatic material loading ultrasonic wave cutting opening and closing machine, including first manipulator, fixed frock, vertical ultrasonic wave machine, second manipulator, empty dish elevating system, year charging tray elevating system, vertical ultrasonic wave machine lower extreme is equipped with the ultrasonic wave die head, fixed frock is located ultrasonic wave die head below, and empty dish elevating system, year charging tray elevating system are adjacent, the second manipulator is adjacent with vertical ultrasonic wave machine, year charging tray elevating system, first manipulator is installed in fixed frock one side. The injection molding is in accomplishing the solidification back, and the surface can produce the mouth of a river because of reasons such as mould gap, and the mouth of a river can influence the injection molding beautifully and normal use, need further promote the finished product quality through artifical balance and cut the mouth of a river. But artifical balance and cut the mouth of a river and lead to the manpower demand too high, cause the human cost to rise, the utility model discloses the balance machine can realize that injection molding balance, cut the mouth of a river are automatic, reduces the manpower demand, improves balance machine production efficiency and founds article yield effect.
Description
Technical Field
The utility model relates to a balance machine especially relates to an automatic mouth of a river balance machine is cut to material loading ultrasonic wave.
Background
The injection molding is in accomplishing the solidification back, and the surface can produce the mouth of a river because of reasons such as mould gap, and the mouth of a river can influence the pleasing to the eye and the normal use of injection molding, needs through artifical balance and cut the mouth of a river further promotion finished product quality. However, the manpower requirement is too high due to manual swinging and water cutting, so that the manpower cost is increased, and in the existing injection mould, 16 parts are provided with 4 injection molding holes, and manual feeding can only be performed by one plastic part at a time, so that the efficiency is low, and the working quality is reduced due to the fatigue problem. The manual ultrasonic vibration falling water cutting port can only process one rubber part at a time, so that the problem of low yield is also caused when the working efficiency is low.
Disclosure of Invention
The utility model provides an automatic mouth of a river balance machine is cut to material loading ultrasonic wave to at least, solve and reduce the manpower demand among the prior art, improve the production efficiency of balance machine and the problem of founding the article yield.
The utility model provides an automatic material loading ultrasonic wave cutting opening and closing machine, include first manipulator, fixed frock, vertical ultrasonic wave machine, second manipulator, empty dish elevating system, carry material tray elevating system, vertical ultrasonic wave machine lower extreme is equipped with the ultrasonic wave die head, fixed frock is located ultrasonic wave die head below, empty dish elevating system, carry material tray elevating system adjacent, the second manipulator is adjacent with vertical ultrasonic wave machine, carry material tray elevating system, one side at fixed frock is installed to first manipulator.
Further, the plate arranging machine comprises a frame, the fixed tool, the vertical ultrasonic machine and the second mechanical arm are installed on the upper surface of the frame, the empty plate lifting mechanism and the material carrying plate lifting mechanism are installed in the frame, and an empty plate lifting port and a material carrying plate lowering port are respectively arranged on the frame above the empty plate lifting mechanism and the material carrying plate lifting mechanism.
Further, the first manipulator is a six-axis manipulator.
Further, the second manipulator is a four-axis manipulator.
Furthermore, the plate placing machine further comprises a first linear motion module, the first linear motion module is installed on the upper surface of the frame, the fixed tool is installed on the first linear motion module, the first linear motion module drives the fixed tool to perform linear motion, one end of the first linear motion module is located below the ultrasonic die head, and the other end of the first linear motion module faces towards the first manipulator.
Furthermore, the plate arranging machine further comprises a blower, wherein a plurality of blowing openings are formed in the blower, the blower is installed above the first linear motion module, and the blowing openings face the first linear motion module.
Furthermore, the tray arranging machine further comprises a first static removing air nozzle and a second static removing air nozzle, wherein the first static removing air nozzle and the second static removing air nozzle are installed above the material carrying tray lifting mechanism, and the blowing directions of the first static removing air nozzle and the second static removing air nozzle face the material carrying tray lifting mechanism.
Furthermore, the plate arranging machine further comprises a plate changing mechanism, the plate changing mechanism comprises a second linear motion module, a fixed plate and a plate taking device, the second linear motion module is installed at the upper end of the machine frame, the fixed plate is installed on the second linear motion module, the plate taking device is installed on the lower surface of the fixed plate, and the empty plate lifting mechanism and the material carrying plate lifting mechanism are arranged on one side of the second linear motion module side by side.
Further, the disc taking device is a sucking disc.
Furthermore, the lower end of the vertical ultrasonic machine is also provided with an ultrasonic product protection device, the ultrasonic product protection device comprises a first protection piece and a second protection piece, and the first protection piece and the second protection piece are arranged on two sides of the ultrasonic die head in parallel.
Compared with the prior art, the utility model, adopt first manipulator, fixed frock, vertical ultrasonic wave machine, second manipulator to realize snatching, clearing up and balance to injection moulding product's automation, improved balance machine's degree of automation, reduced balance in-process's manpower demand, improve balance machine's production efficiency.
Detailed Description
Fig. 1 is a schematic view of the three-dimensional structure of the present invention.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
The embodiment of the utility model discloses automatic material loading ultrasonic wave cutting opening balance machine, as shown in fig. 1, including first manipulator 1, fixed frock 2, vertical ultrasonic machine 3, second manipulator 4, empty dish elevating system 5, carry material tray elevating system 6, 3 lower extremes of vertical ultrasonic machine are equipped with ultrasonic die head 31, fixed frock 2 is located ultrasonic die head 31 below, empty dish elevating system 5, carry material tray elevating system 6 adjacent, second manipulator 4 and vertical ultrasonic machine 3, carry material tray elevating system 6 adjacent, one side at fixed frock 2 is installed to first manipulator 1.
Optionally, as shown in fig. 1, the tray placing machine includes a frame 7, the fixed tool 2, the vertical ultrasonic machine 3, and the second manipulator 4 are installed on the upper surface of the frame 7, the empty tray lifting mechanism 5 and the material carrying tray lifting mechanism 6 are installed in the frame 7, and the frame 7 is provided with an empty tray ascending port and a material carrying tray descending port above the empty tray lifting mechanism 5 and the material carrying tray lifting mechanism 6, respectively.
Alternatively, as shown in fig. 1, the first robot 1 is a six-axis robot.
Optionally, as shown in fig. 1, the second manipulator 4 is a four-axis manipulator.
Wherein, as shown in fig. 1, the first manipulator is a six-axis manipulator, the second manipulator is a four-axis manipulator and is provided with an injection molding clamping structure, and 4 clamping devices are arranged on the clamping structure side by side, so that the effect of clamping 4 injection moldings at a time is realized. And the material loading disc and the fixing tool are provided with 16 mounting hole positions for injection molding parts. Empty set elevating system, year charging tray elevating system all have the elevating platform, place empty year charging tray on the empty set elevating system, and year charging tray elevating system then places the year charging tray that loads the injection molding, and in the course of the work, empty set elevating system drives empty set and promotes to frame upper surface department, conveniently carries out empty set and snatchs, carries the charging tray elevating system and descends after carrying the charging tray loading completion to it places to provide enough height to carry out new empty set.
Particularly, as shown in fig. 1, the plate arranging machine further includes a first linear motion module 8, the first linear motion module 8 is installed on the upper surface of the frame 7, the fixed tool 2 is installed on the first linear motion module 8, the first linear motion module 8 drives the fixed tool 2 to perform linear motion, one end of the first linear motion module 8 is located below the ultrasonic die head 31, and the other end of the first linear motion module 8 faces the first manipulator 1.
Particularly, as shown in fig. 1, the disc swinging machine further includes a blower 9, a plurality of blowing openings are provided on the blower 9, the blower 9 is installed above the first linear motion module 8, and the blowing openings face the first linear motion module 8.
Wherein, first linear motion module is lead screw linear motion motor, promotes fixed frock and carries out linear motion, and the one end that is close to first manipulator of first linear motion module is provided with material detector (laser detector), when detecting to have the injection molding on fixed frock, promotes fixed frock to vertical ultrasonic wave machine below by first linear motion module, and the heat dissipation of blowing is carried out through the hair dryer in the way, reduces the surface temperature of injection molding.
In particular, as shown in fig. 1, the tray placing machine further includes a first static elimination air nozzle 101 and a second static elimination air nozzle 102, the first static elimination air nozzle 101 and the second static elimination air nozzle 102 are installed above the tray lifting mechanism 6, and the blowing directions of the first static elimination air nozzle 101 and the second static elimination air nozzle 102 face the tray lifting mechanism 6.
As shown in fig. 1, the first static-removing blast nozzle and the second static-removing blast nozzle are vertically installed above the material-carrying tray lifting mechanism, and negative ions are blown to the injection molding piece in the material-carrying tray to remove static electricity on the surface of the injection molding piece and prevent dust from being adsorbed to the surface of the injection molding piece.
Particularly, as shown in fig. 1, the tray placing machine further includes a tray changing mechanism 11, the tray changing mechanism 11 includes a second linear motion module, a fixing plate and a tray taking device, the second linear motion module is installed at the upper end of the frame 7, the fixing plate is installed on the second linear motion module, the tray taking device is installed on the lower surface of the fixing plate, and the empty tray lifting mechanism 5 and the material loading tray lifting mechanism 6 are placed side by side on one side of the second linear motion module.
In particular, the disk taking device is a sucking disk.
The second linear motion module is a linear motor and can drive the fixed plate to perform linear motion, the second linear motion module drives the fixed plate to be above the empty tray lifting mechanism in the tray changing process, the suction disc sucks and grabs the empty tray, the second linear motion module drives the fixed plate to be above the material carrying tray lifting mechanism and recovers air pressure in the suction disc, the empty tray is placed, and the tray changing process is completed.
Specifically, as shown in fig. 1, the lower end of the vertical ultrasonic machine 3 is further provided with an ultrasonic product protection device 32, and the ultrasonic product protection device 32 includes a first protection member and a second protection member, and the first protection member and the second protection member are installed on two sides of the ultrasonic die head 31 in parallel.
As shown in fig. 1, the first protective member and the second protective member of the ultrasonic product protection device are vertically installed in a square frame structure. The tray placing machine is also provided with a control device, and the control device is respectively connected with the first mechanical arm, the fixed tool, the vertical ultrasonic machine, the second mechanical arm, the empty tray lifting mechanism and the material carrying tray lifting mechanism, so that the automatic control of the tray placing machine is realized.
In the working process, a six-axis manipulator transfers an injection-molded product to a fixed tool, a first linear module drives the fixed tool to move forwards, air blowing cooling and ultrasonic wave vibration water falling openings are sequentially performed, dust is absorbed simultaneously, a four-axis manipulator grabs an injection molding piece and transfers the injection molding piece to a no-load tray on a tray carrying lifting mechanism to carry out discharging and tray placing, a first static removing air nozzle and a second static removing air nozzle are used for carrying out static removing, and the full-load tray carrying mechanism is driven by the tray carrying lifting mechanism to descend after completing the discharging and the manual collecting and discharging of the tray.
The embodiment of the utility model provides an adopt first manipulator, fixed frock, vertical ultrasonic wave machine, second manipulator to realize snatching, clearance and balance to injection moulding product's automation, improved the degree of automation of balance machine, reduced the manpower demand of balance in-process, improve the production efficiency of balance machine. And simultaneously, the embodiment of the utility model provides a carry out the material loading through adopting six manipulators as first manipulator, utilize the characteristics that six manipulators can the multi-angle snatch, effectively realize the material loading position diversified, make the manipulator can carry out the injection molding from a plurality of positions and snatch. Furthermore, the embodiment of the utility model provides a through adopting the dish mechanism that trades, realize that empty year dish shifts to the characteristics of carrying charging tray elevating system from empty dish elevating system to realize carrying the recycling of dish, avoid the manual work to carry the dish and shift the replacement.
The utility model discloses ultrasonic wave protects product device can protect a piece and carry out the centre gripping to fixed frock with first, the second that protects, reduces the damage of ultrasonic vibration in-process to fixed frock.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.
Claims (10)
1. The utility model provides an automatic mouth of a river balance machine is cut to material loading ultrasonic wave, a serial communication port, the balance machine includes first manipulator, fixed frock, vertical ultrasonic wave machine, second manipulator, empty dish elevating system, carries charging tray elevating system, vertical ultrasonic wave machine lower extreme is equipped with the ultrasonic wave die head, fixed frock is located ultrasonic wave die head below, empty dish elevating system, carry charging tray elevating system adjacent, the second manipulator is adjacent with vertical ultrasonic wave machine, carries charging tray elevating system, one side at fixed frock is installed to first manipulator.
2. The automatic feeding ultrasonic water gap cutting and disc arranging machine according to claim 1, wherein the disc arranging machine comprises a frame, the fixed tool, the vertical ultrasonic machine and the second mechanical arm are mounted on the upper surface of the frame, the empty disc lifting mechanism and the material carrying disc lifting mechanism are mounted in the frame, and the frame is respectively provided with an empty disc lifting port and a material carrying disc descending port above the empty disc lifting mechanism and the material carrying disc lifting mechanism.
3. The automatic loading ultrasonic water gap cutting and disc arranging machine according to claim 1, wherein the first manipulator is a six-axis manipulator.
4. The automatic feeding ultrasonic water gap disc oscillating machine according to claim 1, wherein the second manipulator is a four-shaft manipulator.
5. The automatic feeding ultrasonic water cutting opening plate arranging machine according to claim 2, further comprising a first linear motion module, wherein the first linear motion module is installed on the upper surface of the frame, the fixed tool is installed on the first linear motion module, the first linear motion module drives the fixed tool to perform linear motion, one end of the first linear motion module is located below the ultrasonic die head, and the other end of the first linear motion module faces the first manipulator.
6. The automatic feeding ultrasonic water cutting opening tilting disk machine according to claim 5, characterized in that the tilting disk machine further comprises a blower, a plurality of air blowing openings are arranged on the blower, the blower is installed above the first linear motion module, and the air blowing openings face the first linear motion module.
7. The automatic feeding ultrasonic water cutting opening plate arranging machine according to claim 2, further comprising a first static removing air nozzle and a second static removing air nozzle, wherein the first static removing air nozzle and the second static removing air nozzle are installed above the material carrying plate lifting mechanism, and the blowing directions of the first static removing air nozzle and the second static removing air nozzle face the material carrying plate lifting mechanism.
8. The automatic feeding ultrasonic water gap cutting and disc arranging machine according to claim 2, further comprising a disc changing mechanism, wherein the disc changing mechanism comprises a second linear motion module, a fixing plate and a disc taking device, the second linear motion module is mounted at the upper end of the rack, the fixing plate is mounted on the second linear motion module, the disc taking device is mounted on the lower surface of the fixing plate, and the empty disc lifting mechanism and the material carrying disc lifting mechanism are arranged on one side of the second linear motion module side by side.
9. The automatic feeding ultrasonic water gap disc-swinging machine according to claim 8, wherein the disc-taking device is a suction disc.
10. The automatic feeding ultrasonic water gap cutting and disc arranging machine according to claim 5, wherein an ultrasonic product protecting device is further arranged at the lower end of the vertical ultrasonic machine and comprises a first protecting piece and a second protecting piece, and the first protecting piece and the second protecting piece are arranged on two sides of an ultrasonic die head in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920278633.7U CN209755968U (en) | 2019-03-06 | 2019-03-06 | Automatic feeding ultrasonic water gap cutting and placing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920278633.7U CN209755968U (en) | 2019-03-06 | 2019-03-06 | Automatic feeding ultrasonic water gap cutting and placing machine |
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| CN209755968U true CN209755968U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920278633.7U Active CN209755968U (en) | 2019-03-06 | 2019-03-06 | Automatic feeding ultrasonic water gap cutting and placing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113443447A (en) * | 2021-06-30 | 2021-09-28 | 广东安达智能装备股份有限公司 | Material supply control method and system, computer equipment and readable storage medium |
| CN113799214A (en) * | 2021-09-16 | 2021-12-17 | 深圳市鸿盛瑞科技有限公司 | Automatic device of putting of cross cutting |
-
2019
- 2019-03-06 CN CN201920278633.7U patent/CN209755968U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113443447A (en) * | 2021-06-30 | 2021-09-28 | 广东安达智能装备股份有限公司 | Material supply control method and system, computer equipment and readable storage medium |
| CN113443447B (en) * | 2021-06-30 | 2023-02-07 | 广东安达智能装备股份有限公司 | Material supply control method and system, computer equipment and readable storage medium |
| CN113799214A (en) * | 2021-09-16 | 2021-12-17 | 深圳市鸿盛瑞科技有限公司 | Automatic device of putting of cross cutting |
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