CN113843964A - Injection molding LSR (polyurethane elastomer) integrated automatic production mechanism and working method thereof - Google Patents

Injection molding LSR (polyurethane elastomer) integrated automatic production mechanism and working method thereof Download PDF

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Publication number
CN113843964A
CN113843964A CN202111175142.8A CN202111175142A CN113843964A CN 113843964 A CN113843964 A CN 113843964A CN 202111175142 A CN202111175142 A CN 202111175142A CN 113843964 A CN113843964 A CN 113843964A
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China
Prior art keywords
product
injection
station
molded
injection molding
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Pending
Application number
CN202111175142.8A
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Chinese (zh)
Inventor
魏俊峰
刘琮
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Suzhou Synergy Hanil Rubber & Plastic Technology Co ltd
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Suzhou Synergy Hanil Rubber & Plastic Technology Co ltd
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Priority to CN202111175142.8A priority Critical patent/CN113843964A/en
Publication of CN113843964A publication Critical patent/CN113843964A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C45/4225Take-off members or carriers for the moulded articles, e.g. grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • B29C2045/177Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners stacking moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C2045/425Single device for unloading moulded articles and loading inserts into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C2045/4266Robot grippers movable along three orthogonal axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • B29K2083/005LSR, i.e. liquid silicone rubbers, or derivatives thereof

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention aims to provide an injection molding LSR integrated automatic production mechanism and a working method thereof, and the injection molding LSR integrated automatic production mechanism is characterized in that: comprises a feeding tool, a manipulator moving slide way frame, a manipulator, an injection molding machine and a fence bracket, wherein the feeding tool consists of a feeding platform, a feeding conveying line, a main control machine, a to-be-processed product placing station, a plurality of plastic suction trays, a turnover station, an interval adjusting station and a finished product collecting station, the manipulator is provided with a telescopic driving device and a telescopic rod, the trip shaft, upset drive arrangement, draw the support frame, treat that injection moulding product draws the board, the finished product draws board and vacuum generator, treat that injection moulding product draws the board, still be equipped with a plurality of sucking discs on the finished product draws the board respectively, wholly utilize the manipulator to accomplish and treat that the product clamp is got and the mediation conversion between the rubber coating finished product, realize the automatic control formula raw materials conveying of product, the turnover, interval adjustment and output are put, reduce the cost of labor, improve processing cycle stability and efficiency.

Description

Injection molding LSR (polyurethane elastomer) integrated automatic production mechanism and working method thereof
Technical Field
The invention relates to the field of machining, in particular to an injection molding LSR integrated automatic production mechanism and a working method thereof.
Background
Liquid silica gel, abbreviated as LSR in English, is a product which can be favored by consumers and manufacturers, is made of silica gel products, has good elasticity, water resistance and moisture resistance, and resists corrosion of various chemical substances such as acid, alkali and the like, so that the liquid silica gel is an irreplaceable material in the production design of health products, automobiles, baby products, medical products, diving products, kitchen utensils, sealing parts and the like; the rubber coating and injection molding of most sealing elements can achieve the advantages of one-step molding, no waste material, automation and the like in production and processing, and the rubber coating and injection molding method adopts an injection molding mode, a large amount of rapid vulcanization and repeated mechanical production, so that the product has good thermal stability, cold resistance and excellent electrical insulation performance, and toxic substances cannot be generated in the combustion process; according to the existing production process conditions, a product piece is manually taken and placed into a mold of injection molding equipment, then liquid silica gel is injected into a hot runner mold to manufacture a silica gel product, as LSR has a high expansion coefficient, the LSR expands during heating and slightly contracts during cooling, so that a part cannot keep an accurate side margin in the mold, the part needs to be manually placed, the workload is increased virtually, the accuracy of manually placing the product piece cannot be guaranteed, along with the production, if the number of products is large, the unprocessed product piece and the injection molding finished product piece are easily confused by manually taking the product piece for placing, and the production period and subsequent inspection are delayed; therefore, need develop and design one set of complete equipment mechanism to reduce the manual operation cost, make the operating cycle more steady, the product can stabilize the output, shorten operating time, raise the efficiency, replace artifical manual dress and get the defect that the piece brought, go to improve the quality of moulding plastics, solve and avoid the problem in the actual production.
Disclosure of Invention
The invention aims to provide an injection LSR integrated automatic production mechanism and a working method thereof, which can finish the encapsulation operation of a product through a feeding tool, a mechanical arm clamping device and an injection molding machine, finish the clamping of a product to be processed and the dredging conversion between encapsulated finished products by utilizing the mechanical arm, realize the automatic control type raw material conveying, turnover, interval adjustment and output placement of the product to be encapsulated, and avoid the confusion of the product which is not injected and the finished product which is injection molded, thereby reducing the labor cost, comprehensively improving the cycle stability of product output, shortening the working time by utilizing stroke planning and further improving the production and processing efficiency.
The technical scheme of the invention is as follows: the utility model provides an LSR integral type automated production mechanism moulds plastics which characterized in that: the automatic feeding device comprises a feeding tool, a manipulator moving slide rail frame, a manipulator, an injection molding machine and a baffle bracket, wherein the feeding tool consists of a feeding platform, a feeding conveying line, a main control machine, a to-be-processed product placing station, a plurality of plastic trays, a turnover station, an interval adjusting station and a finished product collecting station, the feeding platform is positioned on one side of the manipulator moving slide rail frame and is fixedly connected with the ground, the feeding conveying line is positioned on the upper part of the feeding platform and is fixedly connected with the feeding platform, the feeding conveying line is connected with the main control machine by a line, the main control machine is positioned on the upper part of the feeding platform, the main control machine is fixedly connected with the feeding platform, the to-be-processed product placing station is positioned on the upper part of one end of the feeding conveying line, and is fixedly connected with the feeding platform, the product placement station to be processed is also provided with two tray lowering devices and two tray clamping frames to be processed, the two tray lowering devices are respectively positioned at two sides of the feeding conveying line in a mirror image structure, the two tray lowering devices are both fixedly connected with the feeding platform and are connected with the main control machine by a line, the two tray clamping frames to be processed are respectively positioned at two sides of the feeding conveying line in a mirror image structure, the two tray clamping frames to be processed are both fixedly connected with the feeding platform, the plurality of plastic uptake trays are superposed at a position between the two tray clamping frames to be processed, the plurality of plastic uptake trays are detachably connected with the two tray clamping frames to be processed, the turnover station is positioned at the upper part of the feeding conveying line and is positioned at the lower level of the product placement station to be processed, the turnover station is fixedly connected with the feeding platform, the turnover station is also provided with two devices to be grabbed and clamped and positioning devices to be grabbed, the two devices to be grabbed and clamped are respectively positioned at two sides of the feeding conveying line in a mirror image structure, the two devices to be grabbed and clamped are both fixedly connected with the feeding platform, the two devices to be grabbed and clamped are connected with the main control machine by a circuit, the devices to be grabbed and positioned between the two devices to be grabbed and clamped are positioned in the feeding platform at the inner side of the feeding conveying line, the devices to be grabbed and positioned are fixedly connected with the feeding platform, the devices to be grabbed and positioned are connected with the main control machine by a circuit, the interval adjusting station is positioned at the upper part of the feeding conveying line, and the interval adjusting station is positioned at the lower stage of the turnover station, the interval adjusting station is fixedly connected with the feeding platform and is connected with the main control machine by a line, the finished product collecting station is positioned at the upper part of the feeding conveying line and is positioned at the next stage of the interval adjusting station, the finished product collecting station is fixedly connected with the feeding platform, two tray lifting devices and two finished product tray clamping frames are further arranged on the finished product collecting station, the two tray lifting devices are in mirror image structures and are respectively positioned at two sides of the feeding conveying line, the two tray lifting devices are both fixedly connected with the feeding platform and are connected with the main control machine by the line, the two finished product tray clamping frames are in mirror image structures and are respectively positioned at two sides of the feeding conveying line, and the two finished product tray clamping frames are both fixedly connected with the feeding platform, the mechanical arm moving slide way frame is positioned at a position between the feeding tool and the injection molding machine, the mechanical arm moving slide way frame is fixedly connected with the ground, the mechanical arm is positioned at one side of the mechanical arm moving slide way frame, the mechanical arm is movably connected with the mechanical arm moving slide way frame, the mechanical arm is connected with a main control machine by a circuit, the mechanical arm is also provided with a telescopic driving device, a telescopic rod, a turnover shaft, a turnover driving device, an extraction support frame, an extraction plate of a product to be injection molded, an extraction plate of an injection molded product, a finished product extraction plate and a vacuum generator, the telescopic driving device is positioned at the lower part of the mechanical arm, the telescopic driving device is fixedly connected with the mechanical arm, the telescopic driving device is connected with the main control machine by a circuit, the telescopic rod is positioned at the lower part of the telescopic driving device, and one end of the telescopic rod is fixedly connected with the telescopic driving device, the other end and the trip shaft of telescopic link are fixed connection, the trip shaft is located the lower part of telescopic link, the trip shaft is fixed connection with the telescopic link, upset drive arrangement is located one side of trip shaft, upset drive arrangement is fixed connection with the trip shaft, and upset drive arrangement utilizes the circuit to be connected with the main control computer, it is located the opposite side of trip shaft to draw the support frame, it is fixed connection with the trip shaft to draw the support frame, treat that injection moulding product draws the board, injection moulding product draws the board and is the both sides that the right angle structure is located and draws the support frame outside, treat that injection moulding product draws the board, injection moulding product draws the board and all be fixed connection with drawing the support frame, the finished product draws the board and is located and is close to one side that the injection moulding product draws the board, the finished product that draws the board and draw the support frame for fixed connection, treat that injection moulding product draws the board, Injection moulding product draws and still is equipped with a plurality of sucking discs on the board, the finished product draws the board respectively, a plurality of sucking discs all draw the board with treating injection moulding product, injection moulding product draws the board, the finished product draws the board and be fixed connection, and arbitrary the sucking disc utilizes the pipeline to be connected with vacuum generator, vacuum generator is located one side of trip shaft, vacuum generator is fixed connection with the trip shaft, and vacuum generator utilizes the circuit to be connected with the main control computer, the injection molding machine is located one side of feed frock, the injection molding machine is fixed connection with ground, and the injection molding machine utilizes the circuit to be connected with the main control computer, enclose the outside that keeps off the support and be located feed frock, manipulator removal slide frame, manipulator, injection molding machine, it is fixed connection with ground to enclose to keep off the support.
Further, the two tray lowering devices and the two tray lifting devices are servo-driven type horizontal clamping lifters.
Further, the two to-be-processed tray clamping frames and the two finished product tray clamping frames are right-angle L-shaped hard rubber plates.
Further, the two clamping devices to be grabbed are servo-driven horizontal retractors.
Further, the to-be-grabbed positioning device is a servo-driven turnover type clamping block.
Further, the spacing adjustment station is a servo drive numerical control spacing adjuster.
Further, the manipulator is a servo motor driven pulley moving mechanical grabbing device.
Furthermore, the telescopic driving device and the overturning driving device are servo motor drivers.
Furthermore, the sucking discs are all silica gel sucking discs.
The working method comprises the following steps:
step one, product conveying: firstly, an operator places product pieces to be subjected to injection molding and encapsulation into a blister tray, and places the blister tray loaded with the product pieces to be subjected to injection molding and encapsulation at a position of a to-be-processed product placing station in a feeding tool, two to-be-processed tray clamping frames at the position of the to-be-processed product placing station are used for clamping and placing the blister tray, the operator can stack and stack a plurality of blister trays loaded with the product pieces to be subjected to injection molding and encapsulation at one time at the inner sides of the two to-be-processed tray clamping frames, then, under the control of a main control machine, a feeding conveying line at the upper part of a feeding platform is driven to operate, tray lowering devices at two sides at the position of the to-be-processed product placing station are used for lowering the blister trays stacked and loaded with the product pieces to be subjected to injection molding and encapsulation, and lowering the blister tray at the bottommost of the blister trays stacked and loaded with the product pieces to be subjected to injection molding and encapsulation, the lowered blister tray loaded with the product to be injection-molded and encapsulated contacts the feeding conveying line and is conveyed to the position of the turnover station along with the conveying of the feeding conveying line;
step two, product turnover positioning: when the blister tray loaded with the product to be injection-molded and encapsulated is conveyed to the position of the turnover station by the feeding conveying line, the devices to be grabbed and clamped at the two sides of the turnover station can fix the two ends of the blister tray loaded with the product to be injection-molded and encapsulated, then the devices to be grabbed and positioned can be lifted to hook and clamp the blister tray loaded with the product to be injection-molded and encapsulated, so that the blister tray loaded with the product to be injection-molded and encapsulated is fixed at the position of the turnover station, the blister tray loaded with the product to be injection-molded and encapsulated is prevented from moving along with the operation of the feeding conveying line, and turnover positioning is used for the extraction of the product to be injection-molded and encapsulated by a manipulator and the placement of the finished product to be injection-molded and encapsulated;
step three, adjusting the distance between the products: when a blister tray loaded with products to be injection molded and encapsulated is clamped and fixed at the position of a turnover station by two clamping devices to be grabbed and positioning devices to be grabbed, a manipulator moves to the upper part of the turnover station along a manipulator moving slide way frame, the products to be injection molded and encapsulated in the blister tray are extracted by a product extracting plate to be injection molded on the manipulator, a plurality of suckers are arranged at the lower part of the product extracting plate to be injection molded, after the suckers at the lower part of the product extracting plate to be injection molded are contacted with the products to be injection molded and encapsulated through the suction control of a vacuum generator, the air in each sucker is pumped away to be in a vacuum state, so that the products to be injection molded and encapsulated are extracted, and then the products to be injection molded and encapsulated extracted in the blister tray are placed on an interval adjusting station by the product extracting plate to be injection molded on the manipulator, air is filled in each sucker through the deflation of the vacuum generator, so that the rubber-coated product to be injection-molded is placed on the spacing adjusting station, and the position of the rubber-coated product to be injection-molded is corrected before injection molding by using the spacing adjusting station, so that the distribution position of the adjusted rubber-coated product to be injection-molded and the position of a mold in the injection molding machine are mutually aligned, and the clamping and placing of a manipulator are facilitated;
step four, clamping the product: after the position of the to-be-injection-molded rubber-coated product piece is corrected by the spacing adjusting station, the manipulator moves to the upper part of the spacing adjusting station along the manipulator moving slide rail frame, the to-be-injection-molded rubber-coated product piece in the spacing adjusting station is clamped by a to-be-injection-molded product extracting plate on the manipulator, and the to-be-injection-molded rubber-coated product piece is grabbed by utilizing a vacuum generator to match with a sucker arranged at the lower part of the to-be-injection-molded product extracting plate;
step five, injection molding of the product: after the extraction plate of the product to be injection molded on the manipulator captures the product to be injection molded and encapsulated, the manipulator places the product to be injection molded and encapsulated grabbed at the lower part of the extraction plate of the product to be injection molded on a jig after the mold opening of a forming mold of an injection molding machine, and the product to be injection molded and encapsulated clamped at the lower part of the extraction plate of the product to be injection molded is dropped off by using the air release principle of a vacuum generator, and the injection molding machine is used for realizing the operation of injection molding and encapsulation of the product to be injection molded and encapsulated;
step six, extracting a finished product: after the injection molding machine finishes the injection molding and encapsulation of the to-be-injected and encapsulated product piece, extracting the injection molded and encapsulated finished product piece subjected to mold opening of the injection molding machine through an injection product extracting plate on a manipulator, wherein a plurality of suckers are also arranged on the injection product extracting plate, and the injection molded and encapsulated finished product piece is also extracted and transferred through the air suction and air release principle of a vacuum generator;
step seven, adjusting the distance between finished products: after the injection product extraction plate on the mechanical arm extracts the finished injection rubber coating piece in the injection molding machine, the mechanical arm moves to the upper part of the spacing adjustment station along the mechanical arm moving slide way frame, a vacuum generator is used for deflating a sucker at the lower part of the injection product extraction plate, the finished injection rubber coating piece falls on the spacing adjustment station to perform finished product spacing adjustment and position correction on the finished injection rubber coating piece, and the placement of the finished product piece before output is ensured, so that the finished injection rubber coating piece and the finished injection rubber coating piece are adjusted in the vertical position, in addition, the injection product extraction plate and the finished injection product extraction plate are in a right-angle placement structure and are connected and fixed into a whole by an extraction support frame which is arranged on a turnover shaft, when the injection product extraction plate extracts the finished injection rubber coating piece, the extraction support frame is rotated by 90 degrees under the driving of the turnover shaft, so that one surface of the extraction plate of the injection product is opposite to the spacing adjustment station, and the injection rubber coating finished product is conveniently placed down;
step eight, turnover placement of finished products: after the position of the finished injection molding and rubber coating piece passing through the spacing adjustment station is corrected, firstly, the manipulator moves the slide way frame along the manipulator to move to the position above the turnover station, then, the turnover shaft on the manipulator can drive the extraction support frame to turn to the side with the extraction plate of the product to be injection molded, one surface of the extraction plate of the product to be injection molded, which is provided with a plurality of suckers, faces the upper part of the turnover station to be injection molding and rubber coating piece to be injection molded, the suckers on the extraction plate of the product to be injection molded are sucked by using a vacuum generator, so that the product to be injection molding and rubber coating piece to be injection molded is clamped from the plastic suction tray of the turnover station, and then the manipulator moves the slide way frame along the manipulator to move to the position above the spacing adjustment station, because the finished product extraction plate and the extraction plate of the product to be injection molded are arranged on the same side of the extraction support frame, the turnover shaft cannot be turned, the finished product extraction plate can pass through the spacing adjustment station with one surface of the sucker facing the spacing adjustment station Placing the corrected finished injection-molded rubber-coated product, wherein a plurality of suckers are also arranged on a finished product extracting plate, a vacuum generator is used for sucking the suckers on the finished product extracting plate, so that the finished product extracting plate can clamp the finished injection-molded rubber-coated product, at the moment, the spacing adjusting stations are in a vacant state, the product to be injection-molded rubber-coated, clamped on the finished product extracting plate to be injection-molded is placed on the vacant spacing adjusting stations for position correction, then the finished injection-molded rubber-coated product on the finished product extracting plate is placed on a plastic-absorbing tray at the position of a turnover station, then the finished injection-molded rubber-coated product to be injection-molded, which is just subjected to position correction by the spacing adjusting stations, is extracted by a product extracting plate to be injection-molded on a manipulator and is sent to an injection molding machine for injection-molding rubber-coating operation, and the product extracting plate to be injection-molded, the injection-molded product extracting plate and the finished product extracting plate on the manipulator are mutually matched for use, the extracted objects have different attributes, so that mutual turnover between the injection molding and encapsulation finished product and the injection molding and encapsulation product to be injected is completed, the distance adjustment and injection molding and encapsulation of a new round of injection molding and encapsulation product cannot be delayed, and the efficiency of operation turnover conversion can be improved;
step nine, finished product transmission: after the plastic-injection encapsulated product pieces to be injected in the plastic-uptake tray at the position of the turnover station are replaced by the plastic-injection encapsulated finished product pieces and are completely filled, the feeding conveying line can be operated, the devices to be grabbed and clamped at one side of the turnover station can be automatically unlocked, and the devices to be grabbed and clamped at two sides of the turnover station can also be unlocked for the plastic-uptake tray, so that the plastic-uptake tray loaded with the plastic-injection encapsulated finished product pieces is conveyed to the position of the finished product collecting station under the conveying of the feeding conveying line;
step ten, stacking finished products: when the blister trays loaded with the injection molding and encapsulation finished products are conveyed to the position of the finished product collecting station by the feeding conveying line, the blister trays loaded with the injection molding and encapsulation finished products are clamped by the tray lifting devices on two sides of the finished product collecting station, the blister trays loaded with the injection molding and encapsulation finished products are lifted and placed on the two finished product tray clamping frames, and the blister trays loaded with the injection molding and encapsulation finished products are continuously conveyed, so that the tray lifting devices on two sides of the finished product collecting station sequentially stack and stack the blister trays loaded with the injection molding and encapsulation finished products from bottom to top and place the blister trays on the two finished product tray clamping frames, and the blister trays loaded with the injection molding and encapsulation finished products are stacked and placed so as to be uniformly taken.
The invention has the beneficial effects that: the complete equipment passes through the feed frock, device and injection moulding machine are got to the manipulator clamp, accomplish the rubber coating operation of product, utilize the manipulator to accomplish and treat that the product clamp is got and the mediation conversion between the rubber coating finished product spare is waited to process, the realization is waited the automatic control formula raw materials conveying of rubber coating product, the turnover, interval adjustment and output are put, avoid not obscuring of the product spare after moulding plastics and injection moulding, thereby reduce the cost of labor, promote the cycle stability of product output comprehensively, utilize the stroke planning to shorten operating time, and then improve production machining efficiency.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a schematic structural view of the feeding tool of the present invention.
Fig. 3 is a schematic structural diagram of the robot of the present invention.
Fig. 4 is a schematic view of the working state of the to-be-grabbed positioning device of the present invention.
Wherein: 1. feeding tool 2, feeding platform 3 and feeding conveying line
4. Main control machine 5, to-be-processed product placing station 6 and tray lowering device
7. To-be-processed tray clamping frame 8, blister tray 9 and turnover station
10. Clamping device 11 to be grabbed, positioning device 12 to be grabbed and spacing adjusting station
13. Finished product collecting station 14, tray lifting device 15 and finished product tray clamping frame
16. Manipulator moving slide way frame 17, manipulator 18 and telescopic driving device
19. Telescopic rod 20, turnover shaft 21 and turnover driving device
22. Draw support frame 23, treat injection moulding product and draw board 24, injection moulding product and draw board
25. Finished product extraction plate 26, suction cup 27 and vacuum generator
28. Injection molding machine 29, enclose fender support
Detailed Description
The following provides a brief description of embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1, fig. 2, fig. 3, and fig. 4, an injection molding LSR integrated automatic production mechanism is characterized in that: the automatic feeding device comprises a feeding tool 1, a manipulator moving slide frame 16, a manipulator 17, an injection molding machine 28 and a baffle bracket 29, wherein the feeding tool 1 consists of a feeding platform 2, a feeding conveying line 3, a main control machine 4, a to-be-processed product placing station 5, a plurality of plastic trays 8, a turnover station 9, an interval adjusting station 12 and a finished product collecting station 13, the feeding platform 2 is positioned on one side of the manipulator moving slide frame 16, the feeding platform 2 is fixedly connected with the ground, the feeding conveying line 3 is positioned on the upper part of the feeding platform 2, the feeding conveying line 3 is fixedly connected with the feeding platform 2, the feeding conveying line 3 is connected with the main control machine 4 through a line, the main control machine 4 is positioned on the upper part of the feeding platform 2, the main control machine 4 is fixedly connected with the feeding platform 2, the to-be-processed product placing station 5 is positioned at the upper part of one end of the feeding conveying line 3, the product placing station 5 to be processed is fixedly connected with the feeding platform 2, the product placing station 5 to be processed is also provided with two tray lowering devices 6 and two tray clamping frames 7 to be processed, the two tray lowering devices 6 are in mirror image structures and are respectively positioned at two sides of the feeding conveying line 3, the two tray lowering devices 6 are both fixedly connected with the feeding platform 2, the two tray lowering devices 6 are connected with the main control machine 4 by lines, the two tray clamping frames 7 to be processed are in mirror image structures and are respectively positioned at two sides of the feeding conveying line 3, the two tray clamping frames 7 to be processed are both fixedly connected with the feeding platform 2, the plurality of blister trays 8 are stacked at the position between the two tray clamping frames 7 to be processed, the blister trays 8 are both detachably connected with the two tray clamping frames 7 to be processed, the turnover station 9 is positioned at the upper part of the feeding conveying line 3, the turnover station 9 is positioned at the next stage of the to-be-processed product placing station 5, the turnover station 9 is fixedly connected with the feeding platform 2, the turnover station 9 is also provided with two to-be-grabbed clamping devices 10 and to-be-grabbed positioning devices 11, the two to-be-grabbed clamping devices 10 are in mirror image structures and are respectively positioned at two sides of the feeding conveying line 3, the two to-be-grabbed clamping devices 10 are both fixedly connected with the feeding platform 2, the two to-be-grabbed clamping devices 10 are connected with the main control machine 4 by a line, the to-be-grabbed positioning device 11 is positioned at a position between the two to-be-grabbed clamping devices 10, the to-be-grabbed positioning device 11 is positioned inside the feeding platform 2 at the inner side of the feeding conveying line 3, and the to-be-grabbed positioning device 11 is fixedly connected with the feeding platform 2, the to-be-grabbed positioning device 11 is connected with the main control machine 4 through a line, the interval adjusting station 12 is located at the upper part of the feeding conveying line 3, the interval adjusting station 12 is located at the next stage of the turnover station 9, the interval adjusting station 12 is fixedly connected with the feeding platform 2, the interval adjusting station 12 is connected with the main control machine 4 through a line, the finished product collecting station 13 is located at the upper part of the feeding conveying line 3, the finished product collecting station 13 is located at the next stage of the interval adjusting station 12, the finished product collecting station 13 is fixedly connected with the feeding platform 2, the finished product collecting station 13 is further provided with two tray lifting devices 14 and two finished product tray clamping frames 15, the two tray lifting devices 14 are respectively located at two sides of the feeding conveying line 3 in a mirror image structure, and the two tray lifting devices 14 are both fixedly connected with the feeding platform 2, the two tray lifting devices 14 are connected with the main control machine 4 by a line, the two finished product tray clamping frames 15 are in mirror image structures and are respectively positioned at two sides of the feeding conveying line 3, the two finished product tray clamping frames 15 are both fixedly connected with the feeding platform 2, the manipulator moving slide way frame 16 is positioned at a position between the feeding tool 1 and the injection molding machine 28, the manipulator moving slide way frame 16 is fixedly connected with the ground, the manipulator 17 is positioned at one side of the manipulator moving slide way frame 16, the manipulator 17 is movably connected with the manipulator moving slide way frame 16, the manipulator 17 is connected with the main control machine 4 by a line, the manipulator 17 is further provided with a telescopic driving device 18, a telescopic rod 19, an overturning shaft 20, an overturning driving device 21, an extracting support frame 22, an extracting plate 23 of a product to be injection molded, an extracting plate 24 of an injection molded product, a finished product extracting plate 25 and a vacuum generator 27, the telescopic driving device 18 is located at the lower part of the manipulator 17, the telescopic driving device 18 is fixedly connected with the manipulator 17, the telescopic driving device 18 is connected with the main control machine 4 by a line, the telescopic rod 19 is located at the lower part of the telescopic driving device 18, one end of the telescopic rod 19 is fixedly connected with the telescopic driving device 18, the other end of the telescopic rod 19 is fixedly connected with the turnover shaft 20, the turnover shaft 20 is located at the lower part of the telescopic rod 19, the turnover shaft 20 is fixedly connected with the telescopic rod 19, the turnover driving device 21 is located at one side of the turnover shaft 20, the turnover driving device 21 is fixedly connected with the turnover shaft 20, the turnover driving device 21 is connected with the main control machine 4 by a line, the extraction support frame 22 is located at the other side of the turnover shaft 20, and the extraction support frame 22 is fixedly connected with the turnover shaft 20, treat that injection moulding product draws board 23, injection moulding product and draws board 24 and be the both sides that the right angle structure is located and draw the support frame 22 outside, treat that injection moulding product draws board 23, injection moulding product and draws board 24 and all be fixed connection with drawing support frame 22, finished product draws board 25 and is located and treat one side that injection moulding product draws board 23, finished product draws board 25 and draws support frame 22 and be fixed connection, treat that injection moulding product draws board 23, injection moulding product and draws board 24, finished product and draw and still be equipped with a plurality of sucking discs 26 on the board 25 respectively, a plurality of sucking discs 26 all draw board 23, injection moulding product and draw board 24, finished product and draw board 25 and be fixed connection with treating injection moulding product, and wantonly sucking disc 26 utilizes the pipeline to be connected with vacuum generator 27, vacuum generator 27 is located one side of trip shaft 20, vacuum generator 27 is fixed connection with trip shaft 20, the vacuum generator 27 is connected with the main control machine 4 through a line, the injection molding machine 28 is located on one side of the feeding tool 1, the injection molding machine 28 is fixedly connected with the ground, the injection molding machine 28 is connected with the main control machine 4 through a line, the enclosing and blocking support 29 is located outside the feeding tool 1, the manipulator moving slide rail frame 16, the manipulator 17 and the injection molding machine 28, and the enclosing and blocking support 29 is fixedly connected with the ground. The two tray lowering devices 6 and the two tray lifting devices 14 are servo-driven horizontal clamping lifters. The two to-be-processed tray clamping frames 7 and the two finished product tray clamping frames 15 are all right-angle L-shaped hard rubber plates. The two to-be-grabbed card-mounting devices 10 are servo-driven horizontal retractors. The to-be-grabbed positioning device 11 is a servo-driven turnover type clamping block. The spacing adjustment station 12 is a servo-driven numerical control spacing adjuster. The manipulator 17 is a servomotor-driven pulley-moving mechanical gripping device. The telescopic driving device 18 and the overturning driving device 21 are both servo motor drivers. The suction cups 26 are all silica gel suction cups.
The working mode is as follows: the injection molding LSR integrated automatic production mechanism mainly comprises a feeding tool 1, a manipulator moving slide frame 16, a manipulator 17, an injection molding machine 28 and a baffle support 29, wherein the feeding tool 1 is used for placing and conveying products to be processed and stacking the finished products, the manipulator moving slide frame 16 and the manipulator 17 are used for clamping and converting the products to be processed and the finished products formed by the injection molding machine 28, in addition, the feeding tool 1 consists of a feeding platform 2, a feeding conveying line 3, a main control machine 4, a product placing station 5 to be processed, a plurality of plastic suction trays 8, a turnover station 9, an interval adjusting station 12 and a finished product collecting station 13, the feeding and the storage of the products to be processed and the plastic injection molding encapsulation finished products are realized, the feeding platform 2 is used for bearing the feeding conveying line 3, the main control machine 4, the product placing station 5 to be processed, the plastic suction trays 8, The manipulator 17 is also provided with a telescopic driving device 18, a telescopic rod 19, a turnover shaft 20, a turnover driving device 21, an extraction support frame 22, a product to be injection-molded extraction plate 23, an injection-molded product extraction plate 24, a finished product extraction plate 25 and a vacuum generator 27, the product to be injection-molded extraction plate 23, the injection-molded product extraction plate 24 and the finished product extraction plate 25 are respectively provided with a plurality of suckers 26 for switching the product piece and the finished product piece during clamping, the whole manipulator 17 enhances the functionality of taking and placing the piece, so that the taking and placing of the piece are more flexible, and further a series of automatic operations of feeding, injection molding and storage of the injection-molded and encapsulated product piece are realized, wherein the main control machine 4 is responsible for setting the driving part of the whole equipment to realize automatic operation management and control, the installation of protecting wire net or backplate can be carried out on enclosing fender support 29, convenient dismantlement and change simultaneously to protect whole equipment, avoid receiving external disturbance, the concrete operating procedure of whole mechanism is as follows:
step one, product conveying: firstly, an operator puts a product piece to be injection-molded and encapsulated into a blister tray 8, puts the blister tray 8 loaded with the product piece to be injection-molded and encapsulated into a position of a to-be-processed product placing station 5 in a feeding tool 1, and is provided with two tray lowering devices 6 and two to-be-processed tray clamping frames 7 on the to-be-processed product placing station 5, wherein the two tray lowering devices 6 are distributed on two sides of a feeding conveying line 3 in a mirror image structure, and the two tray lowering devices 6 are all servo-driven horizontal clamping lifters capable of being driven in a telescopic manner and used for lowering the blister tray 8 at the bottommost of the blister trays 8 loaded with the product piece to be injection-molded and encapsulated stacked, the blister tray 8 conveyed on the feeding conveying line 3 is clamped, and the two to-be-processed tray clamping frames 7 are all right-angle L-shaped hard rubber plates, the plastic tray bearing device is used for bearing stacked plastic trays 8 loaded with products to be injection-molded and encapsulated, two to-be-processed tray clamping frames 7 at the positions of the to-be-processed product placing stations 5 are used for clamping the plastic trays 8, an operator can stack and stack a plurality of plastic trays 8 loaded with the products to be injection-molded and encapsulated at one time at the inner sides of the two to-be-processed tray clamping frames 7, then a feeding conveying line 3 at the upper part of a feeding platform 2 is driven to operate under the control of a main control machine 4, tray lowering devices 6 at two sides of the positions of the to-be-processed product placing stations 5 are used for lowering the plastic trays 8 stacked and loaded with the products to be injection-molded and encapsulated, the plastic trays 8 stacked and loaded with the products to be injection-molded and encapsulated are lowered, the plastic trays 8 lowered and loaded with the products to be injection-molded and encapsulated can be contacted with the feeding conveying line, and is transferred to the position of the turnover station 9 along with the transfer of the feed conveyor line 3.
Step two, product turnover positioning: two devices to be grabbed and clamped 10 and a positioning device to be grabbed 11 are further arranged on the transfer station 9, wherein the two devices to be grabbed and clamped 10 are distributed on two sides of the feeding conveying line 3 in a mirror image structure, when the blister tray 8 loaded with the product to be injection-molded and encapsulated is conveyed to the position of the transfer station 9 by the feeding conveying line 3, the devices to be grabbed and clamped 10 on two sides of the transfer station 9 can fix two ends of the blister tray 8 loaded with the product to be injection-molded and encapsulated, the two devices to be grabbed and clamped 10 both adopt servo-driven horizontal retractors and can automatically extend and retract to clamp and fix the blister tray 8 at the position of the transfer station 9, then the positioning device to be grabbed 11 can be lifted, the positioning device to be grabbed 11 adopts a servo-driven turnover type clamping block, and 90-degree switching between a horizontal state and an upright state can be realized, come to load and wait to mould plastics blister tray 8 of rubber coating product spare and carry out the hook and clamp, let the blister tray 8 of loading the rubber coating product spare that waits to mould plastics be fixed in the position department of turnover station 9, prevent that the blister tray 8 of loading the rubber coating product spare that waits to mould plastics from moving along with the operation of feed transfer chain 3, the turnover location is used for the manipulator 17 to treat the drawing of the rubber coating product spare of moulding plastics and the putting of the rubber coating finished product spare of moulding plastics, this manipulator 17 adopts servo motor drive formula pulley to remove mechanical grabbing device, can remove slide frame 16 along the manipulator and carry out horizontal migration, under the order about of manipulator 17 servo motor, receive main control machine 4's settlement procedure influence, make the distance of marcing receive accurate control, so that get in the position of difference and put the operation to the product spare and the finished product spare of different states.
Step three, adjusting the distance between the products: when the blister tray 8 loaded with the product to be injection molded and encapsulated is clamped and fixed at the position of the turnover station 9 by using the two clamping devices 10 to be grabbed and the positioning devices 11 to be grabbed, the manipulator 17 moves to the upper part of the turnover station 9 along the manipulator moving slide rail frame 16, the product to be injection molded in the blister tray 8 is fetched by the product to be injection molded extracting plate 23 on the manipulator 17, a plurality of sucking discs 26 are arranged at the lower part of the product to be injection molded extracting plate 23, the sucking discs 26 are all silica gel sucking discs, have elasticity and tension, are convenient for deformation after air suction and discharge, after the sucking discs 26 at the lower part of the product to be injection molded extracting plate 23 are contacted with the product to be injection molded and encapsulated through the air suction control of the vacuum generator 27, the air in each sucking disc 26 is pumped away to be in a vacuum state, so as to fetch the product to be injection molded and encapsulated, then, the product to be injection-molded extracted from the blister tray 8 is placed on the spacing adjustment station 12 by using the product to be injection-molded extraction plate 23 on the manipulator 17, air is filled in each suction cup 26 through the air discharge of the vacuum generator 27, so that the product to be injection-molded is placed on the spacing adjustment station 12, the position of the product to be injection-molded before injection is corrected by using the spacing adjustment station 12, the spacing adjustment station 12 adopts a servo-driven numerical control spacing adjuster, the position relation of the product to be injection-molded before injection molding and encapsulation can be automatically adjusted, the distribution position of the product to be injection-molded after adjustment and the position of a mold in the injection molding machine 28 are mutually aligned, and the manipulator 17 is convenient to clamp and place.
Step four, clamping the product: after the position of the piece to be injection-molded and encapsulated product is corrected by the spacing adjusting station 12, the manipulator 17 moves to the upper part of the spacing adjusting station 12 along the manipulator moving slide rail frame 16, the piece to be injection-molded and encapsulated product in the spacing adjusting station 12 is clamped by the extraction plate 23 to be injection-molded and encapsulated product on the manipulator 17, and the piece to be injection-molded and encapsulated product is grabbed by utilizing the vacuum generator 27 to cooperate with the suction disc 26 arranged at the lower part of the extraction plate 23 to be injection-molded and encapsulated product.
Step five, injection molding of the product: after the to-be-injection-molded rubber-coated product piece is grabbed by the to-be-injection-molded product extracting plate 23 on the manipulator 17, the to-be-injection-molded rubber-coated product piece grabbed at the lower part of the to-be-injection-molded product extracting plate 23 is placed on a jig after a forming mold of the injection molding machine 28 is opened by the manipulator 17, the to-be-injection-molded rubber-coated product piece grabbed at the lower part of the to-be-injection-molded product extracting plate 23 is dropped by the aid of the air bleeding principle of the vacuum generator 27, and injection molding and rubber coating operations of the to-be-injection-molded rubber-coated product piece are achieved by the injection molding machine 28.
Step six, extracting a finished product: after the injection molding machine 28 finishes the injection molding and encapsulation of the parts of the product to be subjected to injection molding and encapsulation, the injection molding and encapsulation finished product after the mold opening of the injection molding machine 28 is extracted through the injection molding product extraction plate 24 on the manipulator 17, a plurality of suction cups 26 are also arranged on the injection molding product extraction plate 24, and the injection molding and encapsulation finished product is also extracted and placed through the air suction and air discharge principle of the vacuum generator 27.
Step seven, adjusting the distance between finished products: after the injection product extraction plate 24 on the manipulator 17 finishes extracting the injection molding and encapsulation finished product in the injection molding machine 28, the manipulator 17 moves to the upper part of the spacing adjustment station 12 along the manipulator moving slide rail frame 16, and uses the vacuum generator 27 to deflate the suction disc 26 at the lower part of the injection product extraction plate 24, so that the injection molding and encapsulation finished product falls on the spacing adjustment station 12 to perform spacing adjustment and position correction on the injection molding and encapsulation finished product and ensure the placement of the finished product before output, thereby performing vertical position adjustment on the injection molding and encapsulation finished product, furthermore, the injection product extraction plate 24 and the injection molding and encapsulation product extraction plate 23 are in a right-angle placement structure and are connected and fixed into a whole by using the extraction support frame 22, the extraction support frame 22 is installed on the turnover shaft 20, when the injection molding product extraction plate 24 extracts the injection molding and encapsulation finished product, under the drive of upset drive arrangement 21, order about trip shaft 20 and overturn, this upset drive arrangement 21 adopts the servo motor driver, can control the upset orbit of trip shaft 20, make and draw support frame 22 rotatory 90, thereby let the injection moulding product draw the one side of board 24 just to interval adjustment station 12, so that transfer of the encapsulation finished product of moulding plastics, and flexible drive arrangement 18 and telescopic link 19 on the manipulator 17 all are connected with trip shaft 20, and use mutually supporting, this flexible drive arrangement 18 adopts the servo motor driver, can order about the lift that telescopic link 19 alleviated, the nimble of the manipulator 17 up-and-down floating regulation of being convenient for is controlled.
Step eight, turnover placement of finished products: after the position of the finished injection-molded and rubber-coated product is corrected by the spacing adjusting station 12, firstly, the manipulator 17 moves to the position above the transferring station 9 along the manipulator moving slide rail frame 16, then the turning shaft 20 on the manipulator 17 drives the extracting support frame 22 to turn to the side with the extracting plate 23 of the product to be injection-molded, the side of the extracting plate 23 of the product to be injection-molded, which is provided with a plurality of suckers 26, faces to the part of the product to be injection-molded, which is above the transferring station 9, the suckers 26 on the extracting plate 23 of the product to be injection-molded are sucked by the vacuum generator 27 so as to clamp the part of the product to be injection-molded from the blister tray 8 of the transferring station 9, then, the manipulator 17 moves to the position above the spacing adjusting station 12 along the manipulator moving slide rail frame 16, because the finished product extracting plate 25 and the extracting plate 23 of the product to be injection-molded are installed on the same side of the extracting support frame 22, therefore, the overturning shaft 20 can not be overturned, so that the surface of the finished product extracting plate 25 with the plurality of sucking discs 26 faces the injection molding encapsulation finished product after the position correction on the spacing adjusting station 12, the finished product extracting plate 25 is also provided with the plurality of sucking discs 26, the sucking discs 26 on the finished product extracting plate 25 are sucked by the vacuum generator 27, the finished product extracting plate 25 clamps the injection molding encapsulation finished product, at the moment, the spacing adjusting station 12 is in an empty state, the to-be-injection molding encapsulation product clamped on the to-be-injection molding product extracting plate 23 is firstly placed on the empty spacing adjusting station 12 for the position correction, the injection molding encapsulation finished product on the finished product extracting plate 25 is then placed in the plastic uptake tray 8 at the position of the turnover station 9, and then the to-be-injection molding product extracting plate 23 on the manipulator 17 extracts the to-be-injection molding encapsulation finished product after the position correction of the spacing adjusting station 12, and the product to be injection-molded, the extraction plate 23, the extraction plate 24 and the finished product extraction plate 25 on the manipulator 17 are matched with each other for use, and the extracted objects have different attributes, so that the mutual turnover between the finished injection-molded and encapsulated product and the finished injection-molded and encapsulated product is completed, the gap adjustment and the injection encapsulation of a new round of the finished injection-molded and encapsulated product can not be delayed, and the efficiency of the turnover conversion of operation can be improved.
Step nine, finished product transmission: after the plastic-injection-molded and rubber-coated product pieces to be arranged in the plastic-injection-molded tray 8 at the position of the turnover station 9 are replaced by the plastic-injection-molded and rubber-coated finished product pieces and are completely filled, the feeding conveying line 3 operates, the to-be-grabbed clamping device 10 on one side of the turnover station 9 is automatically unlocked, and the to-be-grabbed clamping devices 10 on two sides of the turnover station 9 are also unlocked for the plastic-injection-molded tray 8, so that the plastic-injection-molded and rubber-coated finished product pieces loaded on the plastic-injection-molded tray 8 are conveyed to the position of the finished product collecting station 13 under the conveying of the feeding conveying line 3.
Step ten, stacking finished products: two tray lifting devices 14 and two finished product tray clamping frames 15 are further arranged on the finished product collecting station 13, when the blister trays 8 loaded with the injection molding and encapsulation finished products are conveyed to the position of the finished product collecting station 13 by the feeding conveying line 3, the blister trays 8 loaded with the injection molding and encapsulation finished products can be clamped by the tray lifting devices 14 on two sides of the finished product collecting station 13, the two tray lifting devices 14 both adopt servo-driven horizontal clamping lifters and can be driven in a telescopic mode, the blister trays 8 can be clamped and lifted at the same time, the blister trays 8 loaded with the injection molding and encapsulation finished products are placed on the two finished product tray clamping frames 15, the two finished product tray clamping frames 15 both adopt right-angle L-shaped hard rubber plates for placing the blister trays 8, and the blister trays 8 loaded with the injection molding and encapsulation finished products are conveyed continuously, the tray lifting devices 14 at the positions on the two sides of the finished product collecting station 13 sequentially stack, stack and clamp the blister trays 8 loaded with the injection molding and encapsulation finished products from bottom to top on the two finished product tray clamping frames 15, so that the blister trays 8 of the injection molding and encapsulation finished products are stacked and placed, and the plastic trays can be taken out uniformly.
The complete equipment passes through the feed frock, device and injection moulding machine are got to the manipulator clamp, accomplish the rubber coating operation of product, utilize the manipulator to accomplish and treat that the product clamp is got and the mediation conversion between the rubber coating finished product spare is waited to process, the realization is waited the automatic control formula raw materials conveying of rubber coating product, the turnover, interval adjustment and output are put, avoid not obscuring of the product spare after moulding plastics and injection moulding, thereby reduce the cost of labor, promote the cycle stability of product output comprehensively, utilize the stroke planning to shorten operating time, and then improve production machining efficiency.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", "end", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.

Claims (10)

1. The utility model provides an LSR integral type automated production mechanism moulds plastics which characterized in that: the automatic feeding device comprises a feeding tool, a manipulator moving slide rail frame, a manipulator, an injection molding machine and a baffle bracket, wherein the feeding tool consists of a feeding platform, a feeding conveying line, a main control machine, a to-be-processed product placing station, a plurality of plastic trays, a turnover station, an interval adjusting station and a finished product collecting station, the feeding platform is positioned on one side of the manipulator moving slide rail frame and is fixedly connected with the ground, the feeding conveying line is positioned on the upper part of the feeding platform and is fixedly connected with the feeding platform, the feeding conveying line is connected with the main control machine by a line, the main control machine is positioned on the upper part of the feeding platform, the main control machine is fixedly connected with the feeding platform, the to-be-processed product placing station is positioned on the upper part of one end of the feeding conveying line, and is fixedly connected with the feeding platform, the product placement station to be processed is also provided with two tray lowering devices and two tray clamping frames to be processed, the two tray lowering devices are respectively positioned at two sides of the feeding conveying line in a mirror image structure, the two tray lowering devices are both fixedly connected with the feeding platform and are connected with the main control machine by a line, the two tray clamping frames to be processed are respectively positioned at two sides of the feeding conveying line in a mirror image structure, the two tray clamping frames to be processed are both fixedly connected with the feeding platform, the plurality of plastic uptake trays are superposed at a position between the two tray clamping frames to be processed, the plurality of plastic uptake trays are detachably connected with the two tray clamping frames to be processed, the turnover station is positioned at the upper part of the feeding conveying line and is positioned at the lower level of the product placement station to be processed, the turnover station is fixedly connected with the feeding platform, the turnover station is also provided with two devices to be grabbed and clamped and positioning devices to be grabbed, the two devices to be grabbed and clamped are respectively positioned at two sides of the feeding conveying line in a mirror image structure, the two devices to be grabbed and clamped are both fixedly connected with the feeding platform, the two devices to be grabbed and clamped are connected with the main control machine by a circuit, the devices to be grabbed and positioned between the two devices to be grabbed and clamped are positioned in the feeding platform at the inner side of the feeding conveying line, the devices to be grabbed and positioned are fixedly connected with the feeding platform, the devices to be grabbed and positioned are connected with the main control machine by a circuit, the interval adjusting station is positioned at the upper part of the feeding conveying line, and the interval adjusting station is positioned at the lower stage of the turnover station, the interval adjusting station is fixedly connected with the feeding platform and is connected with the main control machine by a line, the finished product collecting station is positioned at the upper part of the feeding conveying line and is positioned at the next stage of the interval adjusting station, the finished product collecting station is fixedly connected with the feeding platform, two tray lifting devices and two finished product tray clamping frames are further arranged on the finished product collecting station, the two tray lifting devices are in mirror image structures and are respectively positioned at two sides of the feeding conveying line, the two tray lifting devices are both fixedly connected with the feeding platform and are connected with the main control machine by the line, the two finished product tray clamping frames are in mirror image structures and are respectively positioned at two sides of the feeding conveying line, and the two finished product tray clamping frames are both fixedly connected with the feeding platform, the mechanical arm moving slide way frame is positioned at a position between the feeding tool and the injection molding machine, the mechanical arm moving slide way frame is fixedly connected with the ground, the mechanical arm is positioned at one side of the mechanical arm moving slide way frame, the mechanical arm is movably connected with the mechanical arm moving slide way frame, the mechanical arm is connected with a main control machine by a circuit, the mechanical arm is also provided with a telescopic driving device, a telescopic rod, a turnover shaft, a turnover driving device, an extraction support frame, an extraction plate of a product to be injection molded, an extraction plate of an injection molded product, a finished product extraction plate and a vacuum generator, the telescopic driving device is positioned at the lower part of the mechanical arm, the telescopic driving device is fixedly connected with the mechanical arm, the telescopic driving device is connected with the main control machine by a circuit, the telescopic rod is positioned at the lower part of the telescopic driving device, and one end of the telescopic rod is fixedly connected with the telescopic driving device, the other end and the trip shaft of telescopic link are fixed connection, the trip shaft is located the lower part of telescopic link, the trip shaft is fixed connection with the telescopic link, upset drive arrangement is located one side of trip shaft, upset drive arrangement is fixed connection with the trip shaft, and upset drive arrangement utilizes the circuit to be connected with the main control computer, it is located the opposite side of trip shaft to draw the support frame, it is fixed connection with the trip shaft to draw the support frame, treat that injection moulding product draws the board, injection moulding product draws the board and is the both sides that the right angle structure is located and draws the support frame outside, treat that injection moulding product draws the board, injection moulding product draws the board and all be fixed connection with drawing the support frame, the finished product draws the board and is located and is close to one side that the injection moulding product draws the board, the finished product that draws the board and draw the support frame for fixed connection, treat that injection moulding product draws the board, Injection moulding product draws and still is equipped with a plurality of sucking discs on the board, the finished product draws the board respectively, a plurality of sucking discs all draw the board with treating injection moulding product, injection moulding product draws the board, the finished product draws the board and be fixed connection, and arbitrary the sucking disc utilizes the pipeline to be connected with vacuum generator, vacuum generator is located one side of trip shaft, vacuum generator is fixed connection with the trip shaft, and vacuum generator utilizes the circuit to be connected with the main control computer, the injection molding machine is located one side of feed frock, the injection molding machine is fixed connection with ground, and the injection molding machine utilizes the circuit to be connected with the main control computer, enclose the outside that keeps off the support and be located feed frock, manipulator removal slide frame, manipulator, injection molding machine, it is fixed connection with ground to enclose to keep off the support.
2. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the two tray lowering devices and the two tray lifting devices are servo-driven type horizontal clamping lifters.
3. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the two to-be-processed tray clamping frames and the two finished product tray clamping frames are right-angle L-shaped hard rubber plate pieces.
4. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the two clamping devices to be grabbed are servo-driven horizontal retractors.
5. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the to-be-grabbed positioning device is a servo-driven turnover type clamping block.
6. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the spacing adjusting station is a servo drive numerical control spacing adjuster.
7. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the manipulator is a servo motor driven pulley moving mechanical grabbing device.
8. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the telescopic driving device and the overturning driving device are both servo motor drivers.
9. The integrated automatic production mechanism for injection molding LSR according to claim 1, characterized in that: the sucking discs are all silica gel sucking discs.
10. The working method of the injection molding LSR integrated automatic production mechanism of claims 1-9 comprises the following steps:
step one, product conveying: firstly, an operator places product pieces to be subjected to injection molding and encapsulation into a blister tray, and places the blister tray loaded with the product pieces to be subjected to injection molding and encapsulation at a position of a to-be-processed product placing station in a feeding tool, two to-be-processed tray clamping frames at the position of the to-be-processed product placing station are used for clamping and placing the blister tray, the operator can stack and stack a plurality of blister trays loaded with the product pieces to be subjected to injection molding and encapsulation at one time at the inner sides of the two to-be-processed tray clamping frames, then, under the control of a main control machine, a feeding conveying line at the upper part of a feeding platform is driven to operate, tray lowering devices at two sides at the position of the to-be-processed product placing station are used for lowering the blister trays stacked and loaded with the product pieces to be subjected to injection molding and encapsulation, and lowering the blister tray at the bottommost of the blister trays stacked and loaded with the product pieces to be subjected to injection molding and encapsulation, the lowered blister tray loaded with the product to be injection-molded and encapsulated contacts the feeding conveying line and is conveyed to the position of the turnover station along with the conveying of the feeding conveying line;
step two, product turnover positioning: when the blister tray loaded with the product to be injection-molded and encapsulated is conveyed to the position of the turnover station by the feeding conveying line, the devices to be grabbed and clamped at the two sides of the turnover station can fix the two ends of the blister tray loaded with the product to be injection-molded and encapsulated, then the devices to be grabbed and positioned can be lifted to hook and clamp the blister tray loaded with the product to be injection-molded and encapsulated, so that the blister tray loaded with the product to be injection-molded and encapsulated is fixed at the position of the turnover station, the blister tray loaded with the product to be injection-molded and encapsulated is prevented from moving along with the operation of the feeding conveying line, and turnover positioning is used for the extraction of the product to be injection-molded and encapsulated by a manipulator and the placement of the finished product to be injection-molded and encapsulated;
step three, adjusting the distance between the products: when a blister tray loaded with products to be injection molded and encapsulated is clamped and fixed at the position of a turnover station by two clamping devices to be grabbed and positioning devices to be grabbed, a manipulator moves to the upper part of the turnover station along a manipulator moving slide way frame, the products to be injection molded and encapsulated in the blister tray are extracted by a product extracting plate to be injection molded on the manipulator, a plurality of suckers are arranged at the lower part of the product extracting plate to be injection molded, after the suckers at the lower part of the product extracting plate to be injection molded are contacted with the products to be injection molded and encapsulated through the suction control of a vacuum generator, the air in each sucker is pumped away to be in a vacuum state, so that the products to be injection molded and encapsulated are extracted, and then the products to be injection molded and encapsulated extracted in the blister tray are placed on an interval adjusting station by the product extracting plate to be injection molded on the manipulator, air is filled in each sucker through the deflation of the vacuum generator, so that the rubber-coated product to be injection-molded is placed on the spacing adjusting station, and the position of the rubber-coated product to be injection-molded is corrected before injection molding by using the spacing adjusting station, so that the distribution position of the adjusted rubber-coated product to be injection-molded and the position of a mold in the injection molding machine are mutually aligned, and the clamping and placing of a manipulator are facilitated;
step four, clamping the product: after the position of the to-be-injection-molded rubber-coated product piece is corrected by the spacing adjusting station, the manipulator moves to the upper part of the spacing adjusting station along the manipulator moving slide rail frame, the to-be-injection-molded rubber-coated product piece in the spacing adjusting station is clamped by a to-be-injection-molded product extracting plate on the manipulator, and the to-be-injection-molded rubber-coated product piece is grabbed by utilizing a vacuum generator to match with a sucker arranged at the lower part of the to-be-injection-molded product extracting plate;
step five, injection molding of the product: after the extraction plate of the product to be injection molded on the manipulator captures the product to be injection molded and encapsulated, the manipulator places the product to be injection molded and encapsulated grabbed at the lower part of the extraction plate of the product to be injection molded on a jig after the mold opening of a forming mold of an injection molding machine, and the product to be injection molded and encapsulated clamped at the lower part of the extraction plate of the product to be injection molded is dropped off by using the air release principle of a vacuum generator, and the injection molding machine is used for realizing the operation of injection molding and encapsulation of the product to be injection molded and encapsulated;
step six, extracting a finished product: after the injection molding machine finishes the injection molding and encapsulation of the to-be-injected and encapsulated product piece, extracting the injection molded and encapsulated finished product piece subjected to mold opening of the injection molding machine through an injection product extracting plate on a manipulator, wherein a plurality of suckers are also arranged on the injection product extracting plate, and the injection molded and encapsulated finished product piece is also extracted and transferred through the air suction and air release principle of a vacuum generator;
step seven, adjusting the distance between finished products: after the injection product extraction plate on the mechanical arm extracts the finished injection rubber coating piece in the injection molding machine, the mechanical arm moves to the upper part of the spacing adjustment station along the mechanical arm moving slide way frame, a vacuum generator is used for deflating a sucker at the lower part of the injection product extraction plate, the finished injection rubber coating piece falls on the spacing adjustment station to perform finished product spacing adjustment and position correction on the finished injection rubber coating piece, and the placement of the finished product piece before output is ensured, so that the finished injection rubber coating piece and the finished injection rubber coating piece are adjusted in the vertical position, in addition, the injection product extraction plate and the finished injection product extraction plate are in a right-angle placement structure and are connected and fixed into a whole by an extraction support frame which is arranged on a turnover shaft, when the injection product extraction plate extracts the finished injection rubber coating piece, the extraction support frame is rotated by 90 degrees under the driving of the turnover shaft, so that one surface of the extraction plate of the injection product is opposite to the spacing adjustment station, and the injection rubber coating finished product is conveniently placed down;
step eight, turnover placement of finished products: after the position of the finished injection molding and rubber coating piece passing through the spacing adjustment station is corrected, firstly, the manipulator moves the slide way frame along the manipulator to move to the position above the turnover station, then, the turnover shaft on the manipulator can drive the extraction support frame to turn to the side with the extraction plate of the product to be injection molded, one surface of the extraction plate of the product to be injection molded, which is provided with a plurality of suckers, faces the upper part of the turnover station to be injection molding and rubber coating piece to be injection molded, the suckers on the extraction plate of the product to be injection molded are sucked by using a vacuum generator, so that the product to be injection molding and rubber coating piece to be injection molded is clamped from the plastic suction tray of the turnover station, and then the manipulator moves the slide way frame along the manipulator to move to the position above the spacing adjustment station, because the finished product extraction plate and the extraction plate of the product to be injection molded are arranged on the same side of the extraction support frame, the turnover shaft cannot be turned, the finished product extraction plate can pass through the spacing adjustment station with one surface of the sucker facing the spacing adjustment station Placing the corrected finished injection-molded rubber-coated product, wherein a plurality of suckers are also arranged on a finished product extracting plate, a vacuum generator is used for sucking the suckers on the finished product extracting plate, so that the finished product extracting plate can clamp the finished injection-molded rubber-coated product, at the moment, the spacing adjusting stations are in a vacant state, the product to be injection-molded rubber-coated, clamped on the finished product extracting plate to be injection-molded is placed on the vacant spacing adjusting stations for position correction, then the finished injection-molded rubber-coated product on the finished product extracting plate is placed on a plastic-absorbing tray at the position of a turnover station, then the finished injection-molded rubber-coated product to be injection-molded, which is just subjected to position correction by the spacing adjusting stations, is extracted by a product extracting plate to be injection-molded on a manipulator and is sent to an injection molding machine for injection-molding rubber-coating operation, and the product extracting plate to be injection-molded, the injection-molded product extracting plate and the finished product extracting plate on the manipulator are mutually matched for use, the extracted objects have different attributes, so that mutual turnover between the injection molding and encapsulation finished product and the injection molding and encapsulation product to be injected is completed, the distance adjustment and injection molding and encapsulation of a new round of injection molding and encapsulation product cannot be delayed, and the efficiency of operation turnover conversion can be improved;
step nine, finished product transmission: after the plastic-injection encapsulated product pieces to be injected in the plastic-uptake tray at the position of the turnover station are replaced by the plastic-injection encapsulated finished product pieces and are completely filled, the feeding conveying line can be operated, the devices to be grabbed and clamped at one side of the turnover station can be automatically unlocked, and the devices to be grabbed and clamped at two sides of the turnover station can also be unlocked for the plastic-uptake tray, so that the plastic-uptake tray loaded with the plastic-injection encapsulated finished product pieces is conveyed to the position of the finished product collecting station under the conveying of the feeding conveying line;
step ten, stacking finished products: when the blister trays loaded with the injection molding and encapsulation finished products are conveyed to the position of the finished product collecting station by the feeding conveying line, the blister trays loaded with the injection molding and encapsulation finished products are clamped by the tray lifting devices on two sides of the finished product collecting station, the blister trays loaded with the injection molding and encapsulation finished products are lifted and placed on the two finished product tray clamping frames, and the blister trays loaded with the injection molding and encapsulation finished products are continuously conveyed, so that the tray lifting devices on two sides of the finished product collecting station sequentially stack and stack the blister trays loaded with the injection molding and encapsulation finished products from bottom to top and place the blister trays on the two finished product tray clamping frames, and the blister trays loaded with the injection molding and encapsulation finished products are stacked and placed so as to be uniformly taken.
CN202111175142.8A 2021-10-09 2021-10-09 Injection molding LSR (polyurethane elastomer) integrated automatic production mechanism and working method thereof Pending CN113843964A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116723636A (en) * 2023-06-20 2023-09-08 迅得科技(广东)有限公司 Conveying and centering equipment for circuit board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116723636A (en) * 2023-06-20 2023-09-08 迅得科技(广东)有限公司 Conveying and centering equipment for circuit board
CN116723636B (en) * 2023-06-20 2024-01-02 迅得科技(广东)有限公司 Conveying and centering equipment for circuit board

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