CN209745879U - Device for automatically detecting forging circle by ultrasonic wave - Google Patents
Device for automatically detecting forging circle by ultrasonic wave Download PDFInfo
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- CN209745879U CN209745879U CN201920442853.9U CN201920442853U CN209745879U CN 209745879 U CN209745879 U CN 209745879U CN 201920442853 U CN201920442853 U CN 201920442853U CN 209745879 U CN209745879 U CN 209745879U
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Abstract
the utility model discloses a device to forging circle ultrasonic wave automated inspection relates to forging piece check out test set technical field. The utility model comprises a first conveying groove and a second conveying groove, a protective cover cylinder is communicated between the opposite surfaces of the first conveying groove and the second conveying groove; an ultrasonic probe is fixed on the peripheral side surface of the protective cover cylinder; the inner surface of the second conveying groove is rotatably connected with a conversion plate through a rotating shaft; a connecting plate is fixed at the bottom of the second conveying groove; the surface of the connecting plate is fixed with a cylinder; one end of the cylinder is hinged with a sleeve; the inner surface of the sleeve is in sliding fit with the guide rod. The utility model discloses a first conveyer trough and second conveyer trough are carried the circle of forging, and ultrasonic detector detects the circle of forging through the ultrasonic probe, has improved the efficiency of forging the nondestructive test of circle, has reduced artificial working strength, and the circle substandard product of forging after detecting simultaneously drives the sleeve through the cylinder and rotates the change-over plate, screens the circle substandard product of forging, has realized forging the circle automated inspection and has selected separately, has improved the practicality of this device.
Description
Technical Field
The utility model belongs to the technical field of the forging check out test set, especially, relate to a device to forging circle ultrasonic wave automated inspection.
Background
The round forging refers to round steel which is forged by process requirements. The round steel is divided into hot rolling, forging and cold drawing. The specification of the hot-rolled round steel is 5.5-250 mm. Wherein, the small round steel of 5.5-25 mm is mostly supplied in a straight strip bundle and is commonly used as reinforcing steel bars, bolts and various mechanical parts; the round steel with the diameter larger than 25 mm is mainly used for manufacturing mechanical parts or seamless steel pipe blanks and the like.
The nondestructive testing is used as an essential link in the production of the forged circle, and plays an important role in timely finding defects in the production process of the forged circle and ensuring the production quality of the forged circle. For a long time, in the domestic related forging production industry, the nondestructive testing of the forging circle basically adopts a manual operation mode for testing, so that the process is complicated, the workload is high, the testing efficiency is low, and certain misjudgment is caused on timely detection defects, so that a device for automatically testing the forging circle by ultrasonic waves is very necessary to be developed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a to forging circle ultrasonic wave automated inspection's device, solved current round nondestructive test process of forging loaded down with trivial details, the problem that the manual strength is high, detection efficiency is low.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
The utility model relates to a device for automatically detecting a forged circle by ultrasonic waves, which comprises a first conveying groove and a second conveying groove, wherein a protective cover cylinder is communicated between opposite surfaces of the first conveying groove and the second conveying groove; the side surface of the circumference of the protective cover cylinder is fixed with an ultrasonic probe through a bolt; a defective product discharge chute is obliquely arranged at the bottom of the second conveying chute; a conversion plate is rotatably connected between the inner surface of the second conveying groove and the defective product discharge groove through a rotating shaft; a guide rod is fixed at the bottom of the conversion plate;
Supporting legs are fixed at the bottoms of the first conveying groove and the second conveying groove; a connecting plate is fixed at the bottom of the second conveying groove and between the supporting legs; the surface of the connecting plate is fixed with a cylinder; one end of the cylinder is hinged with a sleeve; the inner surface of the sleeve is in sliding fit with the guide rod.
further, the inner surfaces of the first conveying groove and the second conveying groove are rotatably connected with conveying rollers through ball bearings; the circumferential side surface of the conveying roller is provided with an annular groove; a servo motor is fixed on one side of the second conveying groove; and the servo motor is in transmission connection with the conveying roller through a transmission belt.
furthermore, a feeding chute is arranged on the side face of one end of the first conveying groove.
Furthermore, a supporting plate is fixed on one side of the first conveying groove; an ultrasonic detector is fixed on the surface of the supporting plate; the ultrasonic detector is connected with the ultrasonic probe.
Furthermore, a power supply is fixed on the surface of the supporting plate; the power supply is respectively and electrically connected with the ultrasonic detector, the air cylinder and the servo motor.
The utility model discloses following beneficial effect has:
The utility model discloses first conveyer trough and second conveyer trough are carried the circle of forging, and ultrasonic detector detects the circle of forging through the ultrasonic probe, has improved the efficiency of forging the nondestructive test of circle, has reduced artificial working strength, and the circle substandard product of forging after detecting simultaneously drives the sleeve through the cylinder and rotates the change-over plate, screens the circle substandard product of forging, has realized forging the circle automated inspection and has selected separately, has improved the practicality of this device.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an apparatus for ultrasonic automatic detection of a forged circle according to the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a cross-sectional view of an apparatus for ultrasonic automatic detection of a forged circle;
FIG. 4 is an enlarged view of FIG. 3 at B;
FIG. 5 is a side view of an apparatus for ultrasonic automatic detection of a forged circle;
In the drawings, the components represented by the respective reference numerals are listed below:
1-a first conveying groove, 2-a second conveying groove, 3-a protective cover cylinder, 4-bolts, 5-an ultrasonic probe, 6-a defective product discharging groove, 7-a rotating shaft, 8-a conversion plate, 9-a guide rod, 10-a supporting leg, 11-a connecting plate, 12-an air cylinder, 13-a sleeve, 14-a conveying roller, 15-a servo motor, 16-a feeding chute, 17-a supporting plate, 18-an ultrasonic detector and 19-a power supply.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention relates to a device for ultrasonic automatic detection of a forged circle, which comprises a first conveying trough 1 and a second conveying trough 2, wherein a protective cover cylinder 3 is communicated between opposite surfaces of the first conveying trough 1 and the second conveying trough 2; an ultrasonic probe 5 is fixed on the peripheral side surface of the protective cover cylinder 3 through a bolt 4; a defective product discharge chute 6 is obliquely arranged at the bottom of the second conveying chute 2; a conversion plate 8 is rotatably connected between the inner surface of the second conveying groove 2 and the defective product discharging groove 6 through a rotating shaft 7; the bottom of the conversion plate 8 is fixed with a guide rod 9;
The bottoms of the first conveying groove 1 and the second conveying groove 2 are respectively fixed with a supporting leg 10; a connecting plate 11 is fixed at the bottom of the second conveying groove 2 and between the supporting legs 10; the surface of the connecting plate 11 is fixed with a cylinder 12; one end of the cylinder 12 is hinged with a sleeve 13; the inner surface of the sleeve 13 is in sliding engagement with the guide rod 9.
As shown in fig. 3 and 5, the inner surfaces of the first conveying groove 1 and the second conveying groove 2 are rotatably connected with conveying rollers 14 through ball bearings; the circumferential side surface of the conveying roller 14 is provided with an annular groove; a servo motor 15 is fixed on one side of the second conveying groove 2; the servo motor 15 is in transmission connection with the conveying roller 14 through a transmission belt.
As shown in fig. 1 and 3, a feeding chute 16 is arranged on one side surface of the first conveying chute 1; the feed chute 16 is arranged obliquely with respect to the first conveyor 1.
as shown in fig. 1, a supporting plate 17 is fixed on one side of the first conveying trough 1; an ultrasonic detector 18 is fixed on the surface of the supporting plate 17; the ultrasonic probe 5 is connected to the ultrasonic meter 18.
Wherein, as shown in fig. 1, a power supply 19 is fixed on the surface of the supporting plate 17; the power supply 19 is electrically connected with the ultrasonic detector 18, the air cylinder 12 and the servo motor 15 respectively.
One specific application of this embodiment is: the round forging piece is continuously fed from a feeding chute 16, the round forging piece rolls between conveying rollers 14, a servo motor 15 drives the conveying rollers through a transmission belt to convey the round forging piece, when the round forging piece passes through a protective cover barrel 3, an ultrasonic detector 18 conducts nondestructive detection on the round forging piece through an ultrasonic probe 5, when the round forging piece is detected to be qualified, an air cylinder 12 pushes a sleeve 13 to enable a conversion plate 8 to be parallel to a second conveying groove 2, the conveying rollers 14 in the second conveying groove 2 convey the round forging piece and discharge materials through one end of the second conveying groove 2, when the round forging piece is detected to be unqualified, the air cylinder 12 pulls the sleeve 13 to enable the conversion plate 8 to be parallel to a defective product discharging groove 6, the conveying rollers 14 in the second conveying groove 2 convey the round forging piece and discharge the materials through the defective product discharging groove 6.
in the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
the preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. the utility model provides a device to forge round ultrasonic wave automated inspection, includes first conveyer trough (1) and second conveyer trough (2), its characterized in that:
a protective cover cylinder (3) is communicated between the opposite surfaces of the first conveying groove (1) and the second conveying groove (2); an ultrasonic probe (5) is fixed on the peripheral side surface of the protective cover cylinder (3) through a bolt (4); a defective product discharge chute (6) is obliquely arranged at the bottom of the second conveying chute (2); a conversion plate (8) is rotatably connected between the inner surface of the second conveying groove (2) and the defective product discharging groove (6) through a rotating shaft (7); a guide rod (9) is fixed at the bottom of the conversion plate (8);
the bottoms of the first conveying groove (1) and the second conveying groove (2) are respectively fixed with a supporting leg (10); a connecting plate (11) is fixed at the bottom of the second conveying groove (2) and between the supporting legs (10); a cylinder (12) is fixed on the surface of the connecting plate (11); one end of the cylinder (12) is hinged with a sleeve (13); the inner surface of the sleeve (13) is in sliding fit with the guide rod (9).
2. The ultrasonic automatic detection device for the forged circle according to claim 1, wherein the inner surfaces of the first conveying groove (1) and the second conveying groove (2) are rotatably connected with conveying rollers (14) through ball bearings; a servo motor (15) is fixed on one side of the second conveying groove (2); the servo motor (15) is in transmission connection with the conveying roller (14) through a transmission belt.
3. The device for automatically detecting the forging circle by ultrasonic waves as claimed in claim 1, wherein a feeding chute (16) is arranged on one end side of the first conveying groove (1).
4. The device for automatically detecting the forged circle by ultrasonic waves as claimed in claim 1, wherein a supporting plate (17) is fixed on one side of the first conveying groove (1); an ultrasonic detector (18) is fixed on the surface of the supporting plate (17); the ultrasonic detector (18) is connected with the ultrasonic probe (5).
5. The device for ultrasonic automatic detection of the forged circle according to claim 4, wherein a power supply (19) is fixed on the surface of the supporting plate (17); and the power supply (19) is respectively and electrically connected with the ultrasonic detector (18), the air cylinder (12) and the servo motor (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920442853.9U CN209745879U (en) | 2019-04-02 | 2019-04-02 | Device for automatically detecting forging circle by ultrasonic wave |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920442853.9U CN209745879U (en) | 2019-04-02 | 2019-04-02 | Device for automatically detecting forging circle by ultrasonic wave |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209745879U true CN209745879U (en) | 2019-12-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920442853.9U Active CN209745879U (en) | 2019-04-02 | 2019-04-02 | Device for automatically detecting forging circle by ultrasonic wave |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209745879U (en) |
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2019
- 2019-04-02 CN CN201920442853.9U patent/CN209745879U/en active Active
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