CN209737185U - Full-automatic numerical control multi-shaft mechanical processing machine - Google Patents
Full-automatic numerical control multi-shaft mechanical processing machine Download PDFInfo
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- CN209737185U CN209737185U CN201920301972.2U CN201920301972U CN209737185U CN 209737185 U CN209737185 U CN 209737185U CN 201920301972 U CN201920301972 U CN 201920301972U CN 209737185 U CN209737185 U CN 209737185U
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- 238000005553 drilling Methods 0.000 claims abstract description 57
- 238000010079 rubber tapping Methods 0.000 claims abstract description 26
- 238000007514 turning Methods 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 238000005096 rolling process Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000003754 machining Methods 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic numerical control multiaxis machine tool, it relates to machining technical field. The automatic feeding and discharging device is characterized in that an automatic rotating bin is arranged on the right side of the lathe bed, an automatic feeding and discharging mechanism is arranged above the lathe bed, a feeding device and a discharging device are mounted on the automatic feeding and discharging mechanism, a workpiece clamp is mounted on the lathe bed through a main shaft, the workpiece clamp adopts a hydraulic three-jaw chuck clamp, a rotary turret is arranged on the right side of the workpiece clamp and adopts a twelve-position turret, and three rack turning tools, an upright drilling power tool apron tool, a side tapping power tool apron tool and a rolling tool are mounted on the rotary turret in a twelve-division. The utility model discloses can accomplish motor housing end cover's automatic clamping, unload, turning, roll extrusion, drilling and attack tooth processing automatically, improve production efficiency, subtract short production cycle, reduction in production cost improves product quality.
Description
Technical Field
The utility model relates to a machining technical field, concretely relates to full-automatic numerical control multiaxis machining machine.
Background
At present, the end cover of the motor shell needs to be turned, drilled and tapped, the turning, drilling and tapping of the end cover of the motor shell needs to be completed by a numerical control lathe, a bench drill and a tapping machine, rough turning and finish turning are generally performed on the numerical control lathe, rolling is performed on the bench drill, drilling is completed on the bench drill, and tapping is completed on the tapping machine, so that multiple machines and multiple people are required to complete the production task together. However, the existing flow production mode of multi-machine and multi-person sequential operation can only produce one product in a unit time period, has long production period, low production efficiency, high requirement on the operating skills of operators, high labor intensity of the operators, more required operators and high production cost. In order to solve the above problems, it is particularly necessary to design a new type of fully automatic numerical control multi-axis machining machine.
Disclosure of Invention
The utility model aims at providing a not enough to exist on the prior art, the utility model aims at providing a full-automatic numerical control multiaxis machine tool, structural design is reasonable, can accomplish motor housing end cover automatically automatic clamping, unload, turning, roll extrusion, drilling and attack tooth processing, improves production efficiency, subtracts short production cycle, reduction in production cost, improves product quality, easily uses widely.
In order to achieve the above purpose, the present invention is realized by the following technical solution: a full-automatic numerical control multi-shaft mechanical processing machine comprises a machine body, an automatic rotating bin, an automatic feeding and discharging mechanism, a main shaft, a rotating cutter tower, an X-shaft screw rod, a Z-shaft screw rod, a system operation screen, a touch screen, an upright drilling power cutter holder tool, a side tapping power cutter holder tool, a rack cutter tool, a rolling cutter tool, a feeding device, a discharging device, a hydraulic motor, electronic detection drilling initial position angle equipment and a workpiece clamp, wherein the automatic rotating bin is arranged on the right side of the machine body, the automatic feeding and discharging mechanism is arranged above the machine body, the feeding device, the discharging device and the hydraulic motor for driving the automatic feeding and discharging mechanism to exchange positions are arranged on the automatic feeding and discharging mechanism, the workpiece clamp is arranged on the machine body through the main shaft, the electronic detection drilling initial, the workpiece fixture is driven by a servo motor of a rotary driving device on the left side of an X shaft on the lathe bed to rotate, the machining machine further comprises a Z-axis sliding plate which is arranged on the Z-axis guide rail and moves left and right along the Z-axis guide rail, a Z-axis driving servo motor, a Z-axis screw rod is arranged between the Z-axis sliding plate and the Z-axis driving servo motor, the right side of the workpiece fixture is connected with a rotary cutter tower through an X-axis screw rod, the rotary cutter tower is provided with an upright drilling power cutter holder tool, a side tapping power cutter holder tool, a rack turning tool and a rolling tool, and the lathe bed is further provided with a system operation screen and a touch screen for operating personnel.
Preferably, the rotary turret adopts a twelve-position turret, mounting grooves are formed in the periphery of the twelve-position turret, the mounting grooves are located at an included angle of 30 degrees of the twelve-position turret, and the twelve-position rotary turret is provided with three rack turning tools, an upright drilling power tool apron tool, a side tapping power tool apron tool and a rolling tool through bolts; the vertical drilling power tool apron tool, the side drilling power tool apron tool and the side tapping power tool apron tool are independent power tool apron tools, and the center heights after the vertical drilling power tool apron tool, the side drilling power tool apron tool and the side tapping power tool apron tool are rotated by 30 degrees are consistent.
Preferably, the upper end of the machine frame of the machine body is also provided with an explosion-proof working lamp for illuminating under the condition of darker light.
Preferably, the workpiece fixture adopts a hydraulic three-jaw chuck fixture, when a workpiece is installed, three clamping jaws of the workpiece fixture are driven by three hydraulic cylinders to gather to the middle part of the chuck, so that the workpiece is clamped, the hydraulic cylinders are connected with a hydraulic station through oil pipes, and the hydraulic station controls the three clamping jaws to clamp or release the workpiece.
Preferably, the automatic loading and unloading mechanism adopts a truss type manipulator.
Preferably, fourteen automatic rotating bins are adopted by the automatic rotating bin.
Preferably, the device for electronically detecting the initial position angle of the drilled hole adopts an infrared sensor.
The utility model has the advantages that: the device has multiple processes, one person controls multiple machines, one device can automatically complete automatic feeding and discharging, turning, drilling and tapping processing of the motor shell end cover, and the device has the advantages of high production efficiency, short logistics time, short production period of products, stable quality, low cost of human resources and wide application prospect.
Drawings
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments;
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
referring to fig. 1, the following technical solutions are adopted in the present embodiment: a full-automatic numerical control multi-shaft mechanical processing machine comprises a machine body 1, an automatic rotating bin 2, an automatic loading and unloading mechanism 3, a main shaft 4, a rotating turret 5, an X-axis screw 6, a Z-axis screw 7, a system operation screen 8, a touch screen 9, an upright drilling power tool apron tool 10, a side drilling power tool apron tool 11, a side tapping power tool apron tool 12, a rack turning tool 13, a rolling tool 14, a loading device 15, a unloading device 16, a hydraulic motor 17, an electronic drilling initial position angle detection device 18 and a workpiece clamp 19, wherein the automatic rotating bin 2 is arranged on the right side of the machine body 1, the automatic loading and unloading mechanism 3 is arranged above the machine body 1, the loading device 15, the unloading device 16 and the hydraulic motor 17 for driving the position exchange of the loading device and the unloading device 16 are arranged on the automatic loading and unloading mechanism 3, the workpiece clamp 19 is arranged on the machine body 1 through the main shaft 4, the electronic, an X-axis guide rail is transversely arranged on the lathe bed 1, a workpiece clamp 19 is driven to rotate by a servo motor of a rotary driving device positioned on the left side of an X axis on the lathe bed, the mechanical processing machine further comprises a Z-axis sliding plate which is arranged on the Z-axis guide rail and moves left and right along the Z-axis guide rail, a Z-axis driving servo motor, a twelve-station turning processing mechanism which is arranged on the X-axis guide rail, moves back and forth along the X-axis guide rail and is arranged on the X-axis sliding plate, the twelve-station turning processing mechanism comprises a twelve-position vertical rotary tool turret 5, a rotating main shaft which is transversely connected to the middle part of the rotary tool turret 5 and a servo motor which drives the rotating main shaft to rotate, a Z-axis lead screw 7 is arranged between the Z-axis sliding plate and the Z-axis driving servo motor, the right side of the workpiece clamp 19 is connected with the, The side face drilling power tool apron tool 11, the side face tapping power tool apron tool 12, the rack turning tool 13 and the rolling tool 14 are further mounted on the lathe bed 1, a system operation screen 8 and a touch screen 9 are further mounted on the lathe bed 1 and used for operating and controlling equipment to work by operating personnel, and an explosion-proof work lamp 20 is further arranged at the upper end of the rack of the lathe bed 1 and used for lighting under the condition of darker light.
It is worth noting that the rotary turret 5 is a twelve-position turret, mounting grooves are formed in the periphery of the twelve-position turret, the mounting grooves are located at an included angle of 30 degrees of the twelve-position turret, and the rotary turret 5 is divided into twelve parts, namely three rack turning tools 13, an upright drilling power tool apron tool 10, a side drilling power tool apron tool 11, a side tapping power tool apron tool 12 and a rolling tool 14 are mounted through bolts; the vertical drilling power tool apron tool 10, the side drilling power tool apron tool 11 and the side tapping power tool apron tool 12 are independent power tool aprons, and the center heights after the vertical drilling power tool apron tool, the side drilling power tool apron tool 11 and the side tapping power tool apron tool 12 rotate by 30 degrees are consistent.
In addition, the workpiece clamp 19 adopts a hydraulic three-jaw chuck clamp; the automatic feeding and discharging mechanism 3 adopts a truss type mechanical arm; the automatic rotating bin 2 adopts fourteen automatic rotating bin positions; the electronic device 18 for detecting the initial position and angle of the drilled hole adopts an infrared sensor.
The work flow of the specific embodiment is as follows:
(1) The loading device 15 automatically grabs the motor shell end cover from the automatic rotating bin 2, the position of the loading device 15 and the position of the unloading device 16 are exchanged through the rotation of the hydraulic motor 17, the automatic loading and unloading mechanism 3 moves leftwards to move a workpiece to the position of the workpiece clamp 19 to clamp the workpiece, when the motor shell end cover is installed, three clamping jaws of the workpiece clamp 19 are driven by three hydraulic cylinders to gather to the middle of a chuck so as to clamp the workpiece, the hydraulic cylinders are connected with a hydraulic station through oil pipes, and the hydraulic station controls the three clamping jaws to clamp or release the workpiece; the automatic loading and unloading mechanism 3 moves to the initial position.
(2) When the machine tool is in work, the end cover of the motor shell is fixed on a workpiece clamp 19, a tool on the left side of the twelve-station rotary turret 5 is right opposite to a workpiece, an X-axis drives a servo motor, a Z-axis drives the servo motor, a corresponding rack turning tool 13 or rolling tool 14 rotated by the rotary turret 5 moves to a position to be machined contacting the workpiece, and the workpiece clamp 19 drives the workpiece to rotate so as to complete corresponding turning or rolling machining; after the primary processing is finished, the twelve-station turning mechanism exits, the servo motor drives the rotary turret 5 to rotate for 30 degrees through rotating the main shaft, so that the other cutter is opposite to the left side of the rotary turret 5, the X-axis drive servo motor and the Z-axis drive servo motor drive the cutter of the twelve-station turning mechanism to move to a position to be processed of contacting a workpiece, and the following processing is automatically carried out; the four cutters sequentially complete turning and rolling processing of the motor shell end cover.
(3) The electronic drilling initial position angle detection equipment 18 detects the initial angle of rotation of a workpiece clamp 19 driven by a servo motor, a rotary tool turret 5 rotates an upright drilling power tool apron tool 10 to the position of an end surface hole, the upright drilling power tool apron tool 10 contacts the position to be processed of a workpiece, the drilling feeding speed is controlled by an upright drilling power tool apron, and the drilling depth is controlled by a Z-axis lead screw 7; after finishing the processing of one end face hole, the servo motor drives the workpiece fixture 19 to rotate by an angle, the direction of the workpiece is changed, and the drilling processing is continuously carried out on the other end face hole of the workpiece until the drilling processing of all the side faces is finished.
(4) The rotary tool turret 5 rotates the side drilling power tool apron tool 11 to the position of a side hole, the side drilling power tool apron tool 11 contacts the position to be processed of a workpiece, the drilling feeding speed is controlled by the side drilling power tool apron, and the drilling depth is controlled by the X-axis lead screw 6; after finishing the processing of a side hole, the servo motor drives the workpiece clamp 19 to rotate for an angle, the direction of the workpiece is changed, and the drilling processing is continuously carried out on the other side hole of the workpiece until the drilling processing of all the side faces is finished.
(5) The rotary cutter tower 5 rotates the side surface tapping power cutter seat cutter 12 to the position of a side surface hole, the side surface tapping power cutter seat cutter 12 contacts the position to be processed of a workpiece, the drilling feeding speed is controlled by the side surface drilling tapping power cutter seat, and the drilling depth is controlled by the X-axis screw rod 6; after tapping of one side surface hole is completed, the servo motor drives the workpiece clamp 19 to rotate by an angle, the direction of the workpiece is changed, and drilling processing is continuously performed on the other side surface hole of the workpiece until drilling processing of all side surfaces is completed.
(6) After all the processing is finished, the automatic feeding and discharging mechanism 3 moves to the workpiece clamp 19, the processed workpiece is taken out and moved to the initial position of the automatic feeding and discharging mechanism 3, and the finished product is placed in the finished product bin of the automatic rotating bin 2.
According to the specific embodiment, the automatic feeding, discharging, turning, rolling, drilling and tapping machining of the motor shell end cover can be automatically completed through the seven-axis five-linkage turning, drilling and tapping integrated machining equipment, one machine has multiple processes, one machine is one variety, one person controls multiple machines, the requirement on the operating skill of operators is lowered, the labor intensity of the operators is relieved, meanwhile, the production period is greatly shortened, the production efficiency is improved, the production cost is reduced, the product quality is improved, and the market application prospect is wide.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The full-automatic numerical control multi-shaft mechanical processing machine is characterized by comprising a machine body (1), an automatic rotating bin (2), an automatic feeding and discharging mechanism (3), a main shaft (4), a rotating turret (5), an X-axis lead screw (6), a Z-axis lead screw (7), a system operation screen (8), a touch screen (9), an upright drilling power tool apron tool (10), a side drilling power tool apron tool (11), a side tapping power tool apron tool (12), a rack turning tool (13), a rolling tool (14), a feeding device (15), a discharging device (16), a hydraulic motor (17), an electronic detection drilling initial position angle device (18) and a workpiece clamp (19), wherein the automatic rotating bin (2) is arranged on the right side of the machine body (1), the automatic feeding and discharging mechanism (3) is arranged above the machine body (1), and the feeding device (15) is arranged on the automatic feeding and discharging mechanism (3), The machine tool comprises a discharging device (16) and a hydraulic motor (17) for driving the discharging device and the hydraulic motor to exchange positions, a workpiece clamp (19) is installed on a machine tool body (1) through a main shaft (4), electronic detection drilling initial position angle equipment (18) is arranged above the main shaft (4), an X-axis guide rail is transversely arranged on the machine tool body (1), the workpiece clamp (19) is driven to rotate by a servo motor of a rotary driving device on the left side of an X axis on the machine tool body, the machine tool further comprises a Z-axis sliding plate and a Z-axis driving servo motor which are arranged on the Z-axis guide rail and move left and right along the Z-axis guide rail, a Z-axis lead screw (7) is arranged between the Z-axis sliding plate and the Z-axis driving servo motor, the right side of the workpiece clamp (19) is connected with a rotary tool turret (5) through an X-axis lead screw (6, The side face drilling power tool apron tool (11), the side face tapping power tool apron tool (12), the rack turning tool (13) and the rolling tool (14) are further installed on the lathe bed (1), and a system operation screen (8) and a touch screen (9) are further installed on the lathe bed.
2. The machine tool of claim 1, wherein the rotary turret (5) preferably comprises twelve turrets, each of the twelve turrets is provided with a mounting groove at an included angle of 30 degrees, and the rotary turret (5) is divided into twelve parts, which are provided with three rack turning tools (13), a vertical drilling power tool apron tool (10), a side drilling power tool apron tool (11), a side tapping power tool apron tool (12) and a rolling tool (14) through bolts.
3. The machine tool of claim 2, wherein the vertical drilling power tool apron tool (10), the side drilling power tool apron tool (11) and the side tapping power tool apron tool (12) are independent power tool aprons, and the center heights after 30 degrees of rotation are consistent.
4. A machine tool according to claim 1, wherein the workpiece holder (19) is preferably a hydraulic three-jaw chuck holder, the three jaws of the workpiece holder (19) being actuated by three hydraulic cylinders connected to the hydraulic station by oil lines.
5. A fully automatic, numerically controlled, multi-axis machine according to claim 1, characterized in that preferably fourteen automatic rotary magazines are used for said automatic rotary magazine (2).
6. A machine tool according to claim 1, characterised in that the automatic loading and unloading mechanism (3) is a truss robot.
7. A machine tool according to claim 1, characterised in that said electronic device (18) for detecting the angle of the starting position of the drilling uses infrared sensors.
8. a machine tool according to claim 1, wherein an explosion-proof work light (20) is provided at the upper end of the machine frame of the machine bed (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920301972.2U CN209737185U (en) | 2019-03-11 | 2019-03-11 | Full-automatic numerical control multi-shaft mechanical processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920301972.2U CN209737185U (en) | 2019-03-11 | 2019-03-11 | Full-automatic numerical control multi-shaft mechanical processing machine |
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| Publication Number | Publication Date |
|---|---|
| CN209737185U true CN209737185U (en) | 2019-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920301972.2U Expired - Fee Related CN209737185U (en) | 2019-03-11 | 2019-03-11 | Full-automatic numerical control multi-shaft mechanical processing machine |
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| CN (1) | CN209737185U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109759904A (en) * | 2019-03-11 | 2019-05-17 | 上海久日机械有限公司 | Full-automatic numerical control multi-spindle machining processing machine |
-
2019
- 2019-03-11 CN CN201920301972.2U patent/CN209737185U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109759904A (en) * | 2019-03-11 | 2019-05-17 | 上海久日机械有限公司 | Full-automatic numerical control multi-spindle machining processing machine |
| CN109759904B (en) * | 2019-03-11 | 2024-02-27 | 上海久日机械有限公司 | Full-automatic numerical control multi-shaft machining machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191206 |
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| CF01 | Termination of patent right due to non-payment of annual fee |