CN115488640A - An automatic CNC milling machine for machining oblique holes - Google Patents
An automatic CNC milling machine for machining oblique holes Download PDFInfo
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- CN115488640A CN115488640A CN202211184558.0A CN202211184558A CN115488640A CN 115488640 A CN115488640 A CN 115488640A CN 202211184558 A CN202211184558 A CN 202211184558A CN 115488640 A CN115488640 A CN 115488640A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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Abstract
本发明涉及一种加工斜孔的开自动数控铣床,包括机座,所述机座上设置有用于夹持工件并进行轴向转动的旋转工作台和用于对工件开孔的动力刀塔装置,所述动力刀塔装置通过刀塔移动装置安装在机座,并能够相对旋转工作台沿X轴和Z轴方向移动;所述动力刀塔装置上沿X轴方向排列有若干个、呈间隔设置的刀头夹持部,若干个刀头夹持部的排列方向与旋转工作台轴线方向相互之间呈垂直设置,该数控机床将若干个刀头夹持部以与旋转工作台的垂直方向间隔排列,在某个刀具对工件进行加工时,能够使相邻的刀头夹持部和刀具与旋转工作台实现避让,使若干个刀头夹持部可以设置在一个Z轴上实现进给,减少对刀具的干涉,并且一个Z轴在结构上节省大量空间。
The invention relates to an automatic numerical control milling machine for machining oblique holes, which includes a machine base, on which a rotary table for clamping a workpiece and performing axial rotation and a power turret device for drilling the workpiece are arranged , the power turret device is installed on the machine base through the turret moving device, and can move relative to the rotary table along the X-axis and Z-axis directions; the power turret device is arranged along the X-axis direction with several intervals The set of cutter head clamping parts, the arrangement direction of several cutter head clamping parts and the axis direction of the rotary table are perpendicular to each other. Arranged at intervals, when a certain tool is processing the workpiece, it can avoid the adjacent tool head clamping part and the tool from the rotary table, so that several tool head clamping parts can be set on one Z axis to realize feed , Reduce the interference to the tool, and a Z-axis saves a lot of space in the structure.
Description
技术领域technical field
本发明涉及机械加工技术领域,具体是一种加工斜孔的开自动数控铣床。The invention relates to the technical field of machining, in particular to an automatic numerical control milling machine for machining inclined holes.
背景技术Background technique
随着社会的发展和工业的进步,通过铣床加工工件己应用得越来越多,铣床在加工时,主要通过在工作台上固定好待加工工件,利用能在三轴方向移动的铣刀对工件进行加工。但是只能加工竖孔,对于需要在工件表面加工斜孔只能让工人改变工件的固定方式使之倾斜到指定的角度,影响加工工作效率,现有的铣床为了解决上述问题所提出的现有技术,如以下介绍:With the development of society and the progress of industry, milling machines have been used more and more to process workpieces. When milling machines are processed, they mainly fix the workpieces on the worktable and use milling cutters that can move in the three-axis direction. The workpiece is processed. However, only vertical holes can be processed. For the need to process inclined holes on the surface of the workpiece, the worker can only change the fixing method of the workpiece to make it tilt to a specified angle, which affects the processing efficiency. The existing milling machine proposed in order to solve the above problems technology, as described below:
现有技术1,如中国专利文献申请号为:CN202110496033.X的“双主轴多联动数控铣床”结构所示,其中公开记载内容主要包括X轴方向的中桥板工作台以及若干个Z轴进给的主轴,由于中桥板工作台的旋转轴线方向与若干个主轴排列的方向一致,因此在斜孔加工时,每个主轴需要独立一个Z轴驱动进给,使其他非加工时的主轴能够与中桥板工作台进行避让,造成铣床上设置有多个Z轴,容易造成刀具之间相互干扰,并且增加的Z轴导致铣床的体积和其占地的面积增加。Prior art 1, as shown in the Chinese patent document application number: CN202110496033.X "double-spindle multi-linkage CNC milling machine" structure, wherein the public records mainly include the middle bridge plate worktable in the X-axis direction and several Z-axis feeders. For the given spindle, since the direction of the rotation axis of the middle bridge plate worktable is consistent with the direction in which several spindles are arranged, each spindle needs to be driven by an independent Z-axis when machining inclined holes, so that other non-machining spindles can The avoidance of the middle bridge plate table results in multiple Z-axes being set on the milling machine, which is likely to cause mutual interference between the tools, and the increased Z-axis leads to an increase in the volume of the milling machine and the area occupied by it.
因此,申请人通过结构的改进和完善,提供一种可替代上述现有技术的新的方案,供消费者选择使用。Therefore, the applicant provides a new solution that can replace the above-mentioned prior art by improving and perfecting the structure, for consumers to choose and use.
发明内容Contents of the invention
本发明的目的在于解决上述现有的问题,提供一种结构简单、合理的一种微压蒸汽锅,其主要作用是能够使相邻的刀头夹持部和刀具与旋转工作台实现避让,使若干个刀头夹持部可以设置在一个Z轴上实现进给,减少对刀具的干涉。The purpose of the present invention is to solve the above-mentioned existing problems, to provide a simple and reasonable micro-pressure steam cooker, whose main function is to enable the adjacent cutter head clamping part and cutter to avoid the rotary workbench, Several tool head clamping parts can be set on one Z-axis to realize feed, reducing interference to the tool.
一种加工斜孔的开自动数控铣床, 包括机座,所述机座上设置有用于夹持工件并进行轴向转动的旋转工作台和用于对工件开孔的动力刀塔装置,所述动力刀塔装置通过刀塔移动装置安装在机座,并能够相对旋转工作台沿X轴和Z轴方向移动;所述动力刀塔装置上沿X轴方向排列有若干个、呈间隔设置的刀头夹持部,若干个刀头夹持部的排列方向与旋转工作台轴线方向相互之间呈垂直设置。An automatic numerical control milling machine for machining inclined holes, comprising a machine base, on which a rotary table for clamping a workpiece and performing axial rotation and a power turret device for drilling a workpiece are arranged, the The power turret device is installed on the machine base through the turret moving device, and can move relative to the rotary table along the X-axis and Z-axis; the power turret device is arranged with several knives arranged at intervals along the X-axis direction. In the head clamping part, the arrangement direction of the several cutter head clamping parts and the axial direction of the rotary table are perpendicular to each other.
本发明的目的还可以采用以下技术措施解决:The purpose of the present invention can also adopt the following technical measures to solve:
作为更具体的方案,所述机座上还设置有沿X轴方向延伸的支撑横梁,所述支撑横梁上设置有能够沿X轴和Z轴方向移动、用于上料和落料的移载机械手。As a more specific solution, the base is also provided with a support beam extending along the X-axis direction, and the support beam is provided with a transfer device that can move along the X-axis and Z-axis directions and is used for loading and unloading. manipulator.
作为进一步的方案,所述旋转工作台包括夹具主体,所述夹具主体包括中桥板、可拆换在中桥板上的中央定位板以及夹持固定装置,所述中央定位板上设置有夹持面,工件通过夹持固定装置压紧在夹持面上、且所述中央定位板对应工件的斜孔位置设置有斜型避让孔,斜型避让孔与工件斜孔同轴设置,并且中桥板上对应斜型避让孔开设有刀头夹持部避让槽和钻刀避让槽。As a further solution, the rotary table includes a fixture main body, the fixture main body includes a middle bridge plate, a central positioning plate removable on the middle bridge plate and a clamping and fixing device, and a clamp is arranged on the central positioning plate The workpiece is pressed on the clamping surface by the clamping and fixing device, and the central positioning plate is provided with an oblique avoidance hole corresponding to the oblique hole of the workpiece, and the oblique avoidance hole is coaxially arranged with the oblique hole of the workpiece, and Corresponding to the oblique avoidance hole on the bridge plate, there are avoidance grooves for the cutter head clamping part and drill cutter avoidance grooves.
作为进一步的方案,所述夹持固定装置包括两对称设置在中央定位板两侧的旋转气缸以及连接在气缸活塞轴上的旋转压板,所述旋转气缸固定设置在中桥板上、且驱动旋转压板相对夹持面往复摆动和前后伸缩运动,并且旋转压板的活动端设置有可根据不同工件厚度调整夹持力和/或夹持位置的可调压紧部。As a further solution, the clamping and fixing device includes two rotating cylinders symmetrically arranged on both sides of the central positioning plate and a rotating pressure plate connected to the piston shaft of the cylinder, and the rotating cylinder is fixedly arranged on the middle bridge plate and driven to rotate The pressing plate reciprocates and moves forward and backward relative to the clamping surface, and the movable end of the rotating pressing plate is provided with an adjustable pressing part that can adjust the clamping force and/or clamping position according to different workpiece thicknesses.
作为进一步的方案,所述旋转工作台还包括桥底板以及安装在桥底板上的尾座、旋转主体和驱动旋转主体转动的驱动装置;所述夹具主体还包括连接夹板,中桥板的两端分别安装有连接夹板,各连接夹板通过连接卡盘将中桥板的两端分别连接在尾座和旋转主体上,通过驱动装置控制旋转主体带动夹具主体轴向转动。As a further solution, the rotary table also includes a bridge bottom plate, a tailstock installed on the bridge bottom plate, a rotating body, and a driving device for driving the rotating body to rotate; the clamp body also includes a connecting splint, and the two ends of the middle bridge plate Connecting splints are respectively installed, and each connecting splint connects the two ends of the middle bridge plate to the tailstock and the rotating main body respectively through connecting chucks, and the rotating main body is controlled by the driving device to drive the clamping main body to rotate axially.
作为进一步的方案,所述移载机械手包括升降架、切换气缸、夹具载板和两个夹具头;所述夹具载板通过转动副铰接在升降架底部,所述切换气缸一端铰接于升降架,另一端铰接于夹具载板上,夹具载板通过切换气缸驱动实现摆动、且两个夹具头分别设置在夹具载板上。As a further solution, the transfer manipulator includes a lifting frame, a switching cylinder, a clamp carrier plate and two clamp heads; the clamp carrier plate is hinged at the bottom of the lifting frame through a rotating pair, and one end of the switching cylinder is hinged to the lifting frame, The other end is hinged on the jig carrier plate, the jig carrier plate is driven to swing by switching the cylinder, and the two jig heads are respectively arranged on the jig carrier plate.
作为进一步的方案,所述刀塔移动装置包括横向移动座和纵向移动座,所述动力刀塔装置固定安装在纵向移动座上;所述纵向移动座与横向移动座之间设置有Z轴丝杆导轨副以及驱动Z轴丝杆导轨副的第一驱动电机,通过第一驱动电机驱动动力刀塔装置相对旋转工作台上下升降;所述横向移动座与机座之间设置有X轴丝杆导轨副以及驱动X轴丝杆导轨副的第二驱动电机,通过第二驱动电机驱动动力刀塔装置相对旋转工作台左右滑动。As a further solution, the turret moving device includes a lateral movement seat and a longitudinal movement seat, and the power turret device is fixedly installed on the longitudinal movement seat; a Z-axis wire is arranged between the longitudinal movement seat and the transverse movement seat The rod guide rail pair and the first drive motor driving the Z-axis screw guide rail pair drive the power turret device to move up and down relative to the rotary table through the first drive motor; an X-axis screw rod is arranged between the lateral movement seat and the machine base The guide rail pair and the second drive motor driving the X-axis screw guide rail pair drive the power turret device to slide left and right relative to the rotary table through the second drive motor.
作为进一步的方案,所述动力刀塔装置包括刀塔安装基板,刀塔安装基板上设置有若干个竖向设置并沿X轴方向排列的旋转主轴以及控制若干个旋转主轴转动的主轴伺服电机,主轴伺服电机的电机轴上设置有主动传动件,旋转主轴上设置有与主动传动件联接的从动传动件,并且旋转主轴的底部设有用于安装钻刀、或铰刀、或铣刀的刀头夹持部。As a further solution, the power turret device includes a turret installation base plate, on which there are several rotating spindles arranged vertically and arranged along the X-axis direction and spindle servo motors that control the rotation of several rotating spindles, The motor shaft of the main shaft servo motor is provided with an active transmission part, and the rotating main shaft is provided with a driven transmission part connected with the active transmission part, and the bottom of the rotating main shaft is provided with a tool for installing a drill, reamer, or milling cutter. head holder.
作为进一步的方案,所述移载机械手还包括滑动支架,滑动支架上设置有滑块,支撑横梁上设置有与滑块构成直线滑动配合的横移滑轨;As a further solution, the transfer manipulator also includes a sliding bracket, the sliding bracket is provided with a slider, and the supporting beam is provided with a traversing slide rail that forms a linear sliding fit with the slider;
所述滑动支架上设置有第三驱动电机,第三驱动电机的电机轴设置有横移齿轮,支撑横梁上设置有与横移齿轮啮合的横移齿条,第三驱动电机驱动滑动支架往复行走在支撑横梁上;The sliding bracket is provided with a third driving motor, the motor shaft of the third driving motor is provided with a traversing gear, the supporting beam is provided with a traversing rack meshed with the traversing gear, and the third driving motor drives the sliding bracket to reciprocate on supporting beams;
所述滑动支架上设置有第四驱动电机,第四驱动电机的电机轴设置有竖移齿轮,升降架上设置有与竖移齿轮啮合的竖移齿条以及与滑动支架构成直线滑动配合的竖移滑轨,第四驱动电机驱动升降架相对滑动支架上下升降。The fourth driving motor is arranged on the sliding bracket, the motor shaft of the fourth driving motor is provided with a vertical gear, and the lifting frame is provided with a vertical gear rack meshed with the vertical gear and a vertical rack that is in linear sliding fit with the sliding bracket. Move the slide rail, and the fourth drive motor drives the lifting frame to lift up and down relative to the sliding support.
作为进一步的方案,所述机座上设置有沿X轴方向倾斜的第一废料卸载面和沿Y轴方向倾斜的第二废料卸载面,所述第二废料卸载面的高处承接在第一废料卸载面的低处,且机座上设置有连通第二废料卸载面低处的卸料口;并且所述第一废料卸载面上设置有夹具支承台,所述旋转工作台安装在夹具支承台上。As a further solution, the base is provided with a first waste unloading surface inclined along the X-axis direction and a second waste unloading surface inclined along the Y-axis direction. The lower part of the waste unloading surface, and the machine base is provided with a discharge port that communicates with the lower part of the second waste unloading surface; and the first waste unloading surface is provided with a fixture support platform, and the rotary table is installed on the fixture support on stage.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)本发明的一种加工斜孔的开自动数控铣床,该数控机床将若干个刀头夹持部以与旋转工作台的垂直方向间隔排列,在某个刀具对工件进行加工时,能够使相邻的刀头夹持部和刀具与旋转工作台实现避让,使若干个刀头夹持部可以设置在一个Z轴上实现进给,减少对刀具的干涉,并且一个Z轴在结构上节省大量空间。(1) An automatic CNC milling machine for machining oblique holes according to the present invention. The CNC machine tool arranges several cutter head clamping parts at intervals in the vertical direction to the rotary table. When a certain tool is processing a workpiece, it can Make the adjacent cutter head holders and cutters avoid the rotary table, so that several cutter head holders can be set on one Z-axis to achieve feed, reducing interference with the tool, and one Z-axis is structurally Save a lot of space.
(2)本发明的一种加工斜孔的开自动数控铣床,该结构动力刀塔装置上设置有三个或以上的旋转主轴,能够同时装配上钻刀、铣刀以及铰刀,减少换刀时间,提高工作效率。(2) An automatic numerical control milling machine for machining inclined holes according to the present invention, the power turret device of this structure is equipped with three or more rotating spindles, which can be equipped with drilling cutters, milling cutters and reamers at the same time, reducing the tool change time ,Improve work efficiency.
(3)本发明的一种加工斜孔的开自动数控铣床,该结构的旋转工作台能够轴向转动,使铣床能够加工竖孔以及任意角度和任意深度的斜孔或斜槽,满足各种的特殊加工需求,而且轴向转动的旋转工作台能够实现工件自动翻面,使工件能够实现双面进行加工,能够提高加工效率以及自动化程度。(3) An automatic CNC milling machine for machining inclined holes according to the present invention. The rotary table of this structure can rotate axially, so that the milling machine can process vertical holes and inclined holes or inclined slots at any angle and depth, satisfying various requirements. The special processing requirements, and the axially rotating rotary table can realize the automatic turning of the workpiece, so that the workpiece can be processed on both sides, which can improve the processing efficiency and automation.
附图说明Description of drawings
图1、图2为本发明的结构示意图。Fig. 1, Fig. 2 are structural representations of the present invention.
图3为本发明的旋转工作台结构示意图。Fig. 3 is a schematic structural diagram of the rotary table of the present invention.
图4、图5为本发明的夹具主体局部分解结构示意图。Fig. 4 and Fig. 5 are schematic diagrams of partial exploded structure of the fixture main body of the present invention.
图6、图7为本发明的工件双侧开钻斜孔示意图。Fig. 6 and Fig. 7 are schematic diagrams of drilling oblique holes on both sides of the workpiece according to the present invention.
图8为本发明的移载机械手结构示意图。Fig. 8 is a structural schematic diagram of the transfer manipulator of the present invention.
图9为本发明的动力刀塔装置结构示意图。Fig. 9 is a schematic structural diagram of the power turret device of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1至图9所示:一种加工斜孔的开自动数控铣床, 包括机座1,所述机座1上设置有用于夹持工件A并进行轴向转动的旋转工作台2和用于对工件A开孔的动力刀塔装置3,所述动力刀塔装置3通过刀塔移动装置4安装在机座1,并能够相对旋转工作台2沿X轴和Z轴方向移动;所述动力刀塔装置3上沿X轴方向排列有若干个、呈间隔设置的刀头夹持部5,若干个刀头夹持部5的排列方向与旋转工作台2轴线方向相互之间呈垂直设置。As shown in Figures 1 to 9: an automatic numerical control milling machine for machining inclined holes, including a base 1, on which a rotary table 2 for clamping a workpiece A and rotating axially and For the
该数控机床将若干个刀头夹持部以与旋转工作台的垂直方向间隔排列,在某个刀具对工件进行加工时,能够使相邻的刀头夹持部和刀具与旋转工作台实现避让,使若干个刀头夹持部可以设置在一个Z轴上实现进给,减少对刀具的干涉,并且一个Z轴在结构上节省大量空间。The CNC machine tool arranges several cutter head clamping parts at intervals in the vertical direction to the rotary table, and when a certain tool is processing a workpiece, the adjacent cutter head clamping parts and tools can avoid the rotary table , so that several tool head clamping parts can be set on one Z-axis to achieve feed, reducing interference with the tool, and one Z-axis saves a lot of space in structure.
所述机座1上还设置有沿X轴方向延伸的支撑横梁6,所述支撑横梁6上设置有能够沿X轴和Z轴方向移动、用于上料和落料的移载机械手7;通过移载机械手7将工件原料放置在旋转工作台2以及将加工后的工件取出,从而使数控铣床能够实现全自动化,减轻工人负担。The base 1 is also provided with a
所述旋转工作台2包括夹具主体,所述夹具主体包括中桥板21、可拆换在中桥板21上的中央定位板22以及夹持固定装置,所述中央定位板22上设置有夹持面221,工件A通过夹持固定装置压紧在夹持面221上、且所述中央定位板22对应工件A的斜孔A1位置设置有斜型避让孔222,斜型避让孔222与工件A斜孔A1同轴设置,并且中桥板21上对应斜型避让孔222开设有刀头夹持部避让槽211和钻刀避让槽212。The rotary table 2 includes a clamp body, the clamp body includes a
另外,中央定位板22的夹持面221上设置有工件定位凸起223,工件定位凸起223与工件定位配合,而中央定位板22的背面设置有中央定位板定位凸起224,对应的中桥板21上开设有与中央定位板定位凸起224配合的中桥板定位槽213,中桥板定位槽213通过钻刀避让槽212与刀头夹持部避让槽211连通,以及钻刀避让槽212的左右两侧设置有垂直于斜型避让孔222的刀头夹持部避让端面214,刀头夹持部避让端面214还起到对刀头夹持部止挡作用。In addition, the
所述夹持固定装置包括两对称设置在中央定位板22两侧的旋转气缸23以及连接在气缸活塞轴上的旋转压板24,所述旋转气缸23固定设置在中桥板21上、且驱动旋转压板24相对夹持面221往复摆动和前后伸缩运动,并且旋转压板24的活动端设置有可根据不同工件A厚度调整夹持力和/或夹持位置的可调压紧部241,可以在夹持面221上往复摆动的旋转压板24能够在工件加工后,避让移载机械手7放置工件或者夹走工件;The clamping and fixing device includes two rotating
所述旋转工作台2还包括桥底板25以及安装在桥底板25上的尾座26、旋转主体27和驱动旋转主体27转动、由电机和减速箱组成的驱动装置28;所述夹具主体还包括连接夹板29,中桥板21的两端分别安装有连接夹板29,各连接夹板29通过连接卡盘210将中桥板21的两端分别连接在尾座26和旋转主体27上,通过驱动装置28控制旋转主体27带动夹具主体轴向转动;旋转工作台2结合上述结构能够加工竖孔以及任意角度和任意深度的斜孔或斜槽,满足各种的特殊加工需求,而且轴向转动的旋转工作台能够实现工件自动翻面,使工件能够实现双面进行加工,能够提高加工效率以及自动化程度。The rotary table 2 also includes a
所述移载机械手7包括升降架71、切换气缸72、夹具载板73和两个夹具头74;所述夹具载板73通过转动副铰接75在升降架71底部,所述切换气缸72一端铰接于升降架71,另一端铰接于夹具载板73上,夹具载板73通过切换气缸72驱动实现摆动、且两个夹具头74分别设置在夹具载板73上;两个夹具头74并列设置在夹具载板73上;The transfer manipulator 7 includes a
切换气缸72伸缩工作时驱动夹具载板73绕转动副铰接75左右摆动,以切换夹具载板73上不同的夹具头74使用,能够实现其中一个夹具头74夹取待加工的工件后,再通过另外一夹具头74将加工后的工件后夹走后,可以即时将夹具头74上待加工的工件移栽在旋转工作台2上,从而进一步提高生产效率,减少工件由于移栽时所浪费的时间。When the switching
所述刀塔移动装置4包括横向移动座401和纵向移动座402,所述动力刀塔装置3固定安装在纵向移动座402上;所述纵向移动座402与横向移动座401之间设置有Z轴丝杆导轨副403以及驱动Z轴丝杆导轨副403的第一驱动电机404,通过第一驱动电机404驱动动力刀塔装置3相对旋转工作台2上下升降;所述横向移动座401与机座1之间设置有X轴丝杆导轨副405以及驱动X轴丝杆导轨副405的第二驱动电机406,通过第二驱动电机406驱动动力刀塔装置3相对旋转工作台2左右滑动;结构简单,能够实现自动化操作。The turret moving
所述动力刀塔装置3包括刀塔安装基板301,刀塔安装基板301上设置有若干个竖向设置并沿X轴方向排列的旋转主轴302以及控制若干个旋转主轴302转动的主轴伺服电机303,主轴伺服电机303的电机轴上设置有主动传动件304,旋转主轴302上设置有与主动传动件304联接的从动传动件305,并且旋转主轴302的底部设有用于安装钻刀、或铰刀、或铣刀的刀头夹持部5;该结构动力刀塔装置上设置有三个或以上的旋转主轴,三个或以上的旋转主轴均采用一个主轴伺服电机303驱动,能够简化结构,并且可以同时降低生产成本,避免Z轴刀具之间相互干扰,能够同时装配上钻刀、铣刀以及铰刀,减少换刀时间,提高工作效率。The
所述移载机械手7还包括滑动支架76,滑动支架76上设置有滑块,支撑横梁6上设置有与滑块构成直线滑动配合的横移滑轨601;The transfer manipulator 7 also includes a sliding
所述滑动支架76上设置有第三驱动电机77,第三驱动电机77的电机轴设置有横移齿轮771,支撑横梁6上设置有与横移齿轮771啮合的横移齿条602,第三驱动电机77驱动滑动支架76往复行走在支撑横梁6上;The sliding
所述滑动支架76上设置有第四驱动电机78,第四驱动电机78的电机轴设置有竖移齿轮781,升降架71上设置有与竖移齿轮781啮合的竖移齿条79以及与滑动支架76构成直线滑动配合的竖移滑轨710,第四驱动电机78驱动升降架71相对滑动支架76上下升降。The sliding
上述的结构能够使单一移载机械手7能够在上料侧和落料侧自动滑动,实现自动化操作。The above-mentioned structure enables the single transfer manipulator 7 to slide automatically on the loading side and the blanking side, realizing automatic operation.
所述机座1上设置有沿X轴方向倾斜的第一废料卸载面101和沿Y轴方向倾斜的第二废料卸载面102,所述第二废料卸载面102的高处承接在第一废料卸载面101的低处,且机座1上设置有连通第二废料卸载面102低处的卸料口103;并且所述第一废料卸载面101上设置有夹具支承台104,所述旋转工作台2安装在夹具支承台104上;该结构通过第一废料卸载面101有利于收集工件加工时产生的碎屑,并且通过倾斜设置的第一废料卸载面101和第二废料卸载面102将碎屑向料口103排出,能够提高了工件的加工精度,提高操作人员的安全性。The base 1 is provided with a first waste unloading surface 101 inclined along the X-axis direction and a second
上述为本发明的优选方案,显示和描述了本发明的基本原理、主要特征和本发明的优点。本领域的技术人员应该了解本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等同物界定。The above is the preferred solution of the present invention, showing and describing the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principle of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the scope of protection of the present invention is defined by the appended claims and their equivalents.
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