CN209736884U - Pipe material loading machine - Google Patents
Pipe material loading machine Download PDFInfo
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- CN209736884U CN209736884U CN201920329182.5U CN201920329182U CN209736884U CN 209736884 U CN209736884 U CN 209736884U CN 201920329182 U CN201920329182 U CN 201920329182U CN 209736884 U CN209736884 U CN 209736884U
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- rack
- guide rail
- feeding
- support
- plate
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Abstract
The utility model belongs to the technical field of pipe processing, in particular to a pipe feeding machine, which comprises an adjustable stock bin, a lifting feeding mechanism, a welding seam detection mechanism and a gantry manipulator; the adjustable storage bin is compatible with pipe materials with various calibers and lengths, automatic feeding is adopted, positioning, rotation and welding line detection are automatically carried out, unqualified pipe materials with intelligent welding lines can be identified and automatically discharged, the production efficiency is improved, the production cost is saved, the orientation of welding lines of the pipe materials can be ensured to be consistent in the production of subsequent products, and the quality problem of the products caused by the influence of the welding lines is avoided. The whole equipment is simple and safe to operate, runs quietly and stably, and reduces the labor intensity of workers while improving the productivity.
Description
Technical Field
The utility model belongs to the technical field of the pipe processing, especially, relate to a pipe material loading machine.
Background
In the production and processing of pipes, the material loading of pipe material is indispensable, mainly depends on the manual work to go the material loading to welded pipe material loading at present, and the manual work is too spent time and energy to the detection of the welding seam quality of pipe material, leads to that the production process is long consuming time, and high in production cost, it is efficient to can not do effectual control to the quality of pipe material welding seam, influence the quality of product.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a pipe class material loading machine to solve above-mentioned technical problem.
a pipe feeding machine comprises a rack, an adjustable bin, a lifting feeding mechanism, a welding seam detection mechanism and a gantry manipulator, wherein the adjustable bin is arranged at the top of the rack, the lifting feeding mechanism, the welding seam detection mechanism and the gantry manipulator are arranged in front of the adjustable bin, the gantry manipulator is arranged above the welding seam detection mechanism, and the lifting feeding mechanism is arranged below the welding seam detection mechanism; and an unqualified material frame is arranged in front of the welding seam detection mechanism.
Furthermore, the adjustable storage bin comprises a movable bin plate, side plates, a bottom plate and at least two guide shafts, wherein the side plates are fixedly arranged on the left side and the right side of the top of the frame, the bottom plate is fixedly arranged on the top of the frame, and the left side and the right side of the bottom plate are jointed with the bottoms of the side plates;
The guide shafts are arranged above the bottom plate and the side plates, and two ends of the guide shafts are fixedly arranged on two sides of the top of the rack; the movable bin plate is movably connected with the guide shaft, perpendicular to the bottom plate and parallel to the side plates, and the bottom plate inclines downwards 5-10 degrees towards one side of the lifting feeding mechanism.
furthermore, parallel lead screws are arranged on the inner side of the guide shaft, two ends of each lead screw are movably mounted on two sides of the top of the frame and connected with the movable bin plate through a threaded structure, the lead screws are connected through a first belt type transmission mechanism, and a rotating hand wheel is fixedly arranged at one end of at least one lead screw; and symmetrical limiting plates are arranged on one side surface of the movable bin plate and the side surface of the side plate opposite to the side surface of the movable bin plate, the limiting plates are perpendicular to the bottom plate, and a space is formed between the bottom of each limiting plate and the bottom plate.
Furthermore, the lifting feeding mechanism comprises a second belt type transmission mechanism, a guide post and a first guide rail, wherein the second belt type transmission mechanism and the guide post are symmetrically arranged on the left side and the right side of the rack in front of the adjustable storage bin, the second belt type transmission mechanism is movably connected with the rack, and the guide post is fixedly connected with the rack; the transmission wheels of the second belt transmission mechanisms on the two sides of the rack are connected through a synchronous shaft, one group of the second belt transmission mechanisms is connected with a third belt transmission mechanism arranged at the bottom of the outer side of the rack, and the third belt transmission mechanism is driven by a first servo motor.
further, the welding seam detection mechanism comprises a positioning support, an installation frame and a photoelectric sensor, wherein the installation frame is arranged on the outer side of the first feeding support, and the positioning support is arranged on the outer side of the second feeding support; a rotating support is movably mounted on one side, facing the first feeding support, of the mounting frame, a second servo motor is arranged below the rotating support, and a fourth belt type transmission mechanism for connecting the rotating support and the second servo motor is arranged on the opposite side of the rotating support;
The positioning support and the rotating support are in a coaxial relationship and fixedly installed at the top of a piston rod of the three-axis cylinder, and the axial direction of the three-axis cylinder is parallel to the length direction of the first guide rail.
Furthermore, a first sliding table cylinder is arranged at the bottom of the mounting frame, a cylinder body of the first sliding table cylinder is fixedly connected with the bottom of the mounting seat, and the top of the piston rod is fixedly connected with the rack; the axial direction of the first sliding table cylinder is parallel to the length direction of the first guide rail, and the cylinder body faces the first feeding support; the three-axis cylinder is movably connected with a second guide rail at the top of the rack, and the length direction of the second guide rail is parallel to the length direction of the first guide rail.
Furthermore, a first photoelectric sensor fixedly mounted on the frame is arranged obliquely above the first feeding support and the second feeding support, and a second photoelectric sensor is arranged below the first feeding support and the second feeding support.
Furthermore, the gantry manipulator mainly comprises a gantry frame, a manipulator and a second sliding table cylinder, wherein the gantry frame is fixedly arranged at the top of the frame; the manipulator is movably arranged on a guide rail of the portal frame and is fixedly connected with a piston rod of a cylinder of the second sliding table; and the second sliding table cylinder is fixedly arranged at the top of the gantry.
The utility model has the advantages that: the utility model relates to a pipe material loading machine uses the pipe material of the compatible multiple bore of feed bin and length with adjustable, and automatic feeding is and carry out the welding seam automatically and detect, and the identifiable unqualified pipe material is discharged automatically, has improved efficiency, has saved manufacturing cost, can guarantee in the production of follow-up product that the orientation of welding seam is unanimous, avoids arriving the quality problems to the product because of the influence of welding seam. The whole equipment is simple and safe to operate, and runs quietly and stably.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the cover of the present invention;
FIG. 3 is a perspective view of the structure of the present invention;
Fig. 4 is an enlarged view of K and P in fig. 3 according to the present invention.
In the figure:
1. frame 201, movable bin plate 301 and guide pillar
2. Adjustable stock bin 202, bottom plate 302 and second belt type transmission mechanism
3. Lifting feeding mechanism 203, side plate 303 and first guide rail
4. welding seam detection mechanism 204, lead screw 304, slide
5. Gantry manipulator 205, guide shaft 305 and third belt type transmission mechanism
6. Unqualified product frame 206, limiting plate 306, first servo motor
A: pipe 207, first belt transmission 307 and synchronous shaft
208. Rotary hand wheel 308 and first feeding support
101. Second guide rail 309 and second feeding support
310. second photoelectric sensor
401. Mounting bracket 405, second servo motor 501, second slip table cylinder
402. Rotating support 406, positioning support 502 and manipulator
403. Fourth belt drive 407, triaxial cylinder 503, portal frame
404. First sliding table cylinder 408 and first photoelectric sensor
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea claimed in the present invention.
Embodiment 1, refer to fig. 1, fig. 2 and fig. 3, the utility model relates to a pipe type material loading machine, by frame 1, adjustable feed bin 2, lift feed mechanism 3, welding seam detection mechanism 4 and gantry manipulator 5 constitute, wherein adjustable feed bin 2 is used for depositing pipe material A, lift feed mechanism 3 is responsible for carrying pipe material A to welding seam detection mechanism 4 department from adjustable feed bin 2, welding seam detection mechanism 4 then is responsible for detecting pipe material A's welding seam, last gantry manipulator 5 is responsible for carrying pipe material A that has detected to defective products material frame 6 or next processing equipment.
The specific work flow of the pipe feeder is as follows:
First, a pipe material a is stored in an adjustable bin 2. The storage space of the adjustable silo 2 is composed of a movable silo plate 201, a bottom plate 202 and side plates 203, wherein the bottom plate 202 has a certain inclination, and the pipe materials A can roll towards the inclination direction. The limiting plates 206 arranged symmetrically can control only one pipe A rolling to the lifting feeding mechanism 3 at each time when the adjustable bunker 2 stacks more pipe A. The movable bin plate 201 is arranged on the guide shaft 205, can move relative to the side plate 203 smoothly, adjusts the distance between the movable bin plate and the side plate 203, and is compatible with pipe materials A with different length sizes; the moving bin plate 201 is connected with screw rods 204, the screw rods 204 are connected through a synchronous belt transmission mechanism, one end of one screw rod 204 is provided with a rotating hand wheel 208, the screw rod 204 is controlled to rotate through the rotating hand wheel 208, and torque is transmitted between the screw rods 204 through a first belt transmission mechanism 207 so as to control the position of the moving bin plate 201.
Referring to fig. 3 and 4, after passing through the limiting plate 206, the tube a rolls to the first feeding support 308 and the second feeding support 309 of the lifting and feeding mechanism 3. The second feeding bracket 309 is movably arranged on the first guide rail 303, and the distance between the second feeding bracket 309 and the first feeding bracket 308 can be adjusted so as to be compatible with pipe materials A with different lengths; when the second photosensor 310 detects the tube, the system will drive the first feeding support 308 and the second feeding support 309.
The first guide rail 303 is movably mounted on the guide posts 301 at two sides through slide bases 304 at two ends to realize stable up-and-down sliding, and then is connected with a synchronous belt of the second belt transmission mechanism 302 through the slide bases 304, and the second belt transmission mechanism 302 is connected with a third belt transmission mechanism 305 and driven by a first servo motor 306. The synchronizing shaft 307 is used for connecting the synchronizing wheels of the second belt transmission mechanisms 302 on the two sides, so that the second belt transmission mechanisms 302 on the two sides can synchronously advance, the position balance and stability of the first guide rail 303 can be further ensured, and the stability of feeding can be ensured.
The lifting feeding mechanism 3 lifts the pipe material A from the adjustable bin 2 to the welding seam detection mechanism 4, and the pipe material A is placed between the rotating bracket 402 and the positioning bracket 405. A three-shaft cylinder 406 drives a positioning support 405 to move towards a pipe material A, a first sliding table cylinder 404 drives a mounting frame 401, a rotating support 402 moves towards the pipe material A, and the positioning support 405 and the rotating support 402 clamp the pipe material A from two ends of the pipe material A to fix the pipe material A; after the pipe material a is fixed, the second servo motor 405 drives the rotating bracket 402 through the fourth belt transmission mechanism 403 to drive the pipe material a to rotate, and when the first photoelectric sensor 408 above the pipe material a in the oblique direction detects a welding seam of the pipe material a, the rotation is stopped, so that the first photoelectric sensor 408 can accurately detect the welding seam.
The first photosensor 408 detects the weld and the system determines whether the weld quality meets the requirements. After the detection is finished, the three-axis cylinder 406 and the first sliding table cylinder 404 control the positioning support 405 and the rotating support 402 to loosen the pipe material A, the second sliding table cylinder 501 controls the manipulator 502 to move right above the pipe material A, and the manipulator 502 moves down to clamp the pipe material A. If the detection result of the pipe material A meets the quality requirement, the manipulator 502 conveys the pipe material A to the next processing device, so that the weld orientations of all the pipe materials A are consistent in the next processing technology while the quality of the weld joints of the pipe materials A is ensured, and the quality problem of products caused by the influence of the weld joints is avoided; if the quality requirement is not met, the manipulator 502 places the tube material a in the defective material frame 6 and separately recovers the tube material a.
The above is only the concrete embodiment of the present invention, and not therefore the limit of the patent scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the patent protection scope of the present invention.
Claims (9)
1. the utility model provides a pipe class material loading, includes frame (1), adjustable feed bin (2), lift feed mechanism (3), welding seam detection mechanism (4) and portal manipulator (5), its characterized in that: the adjustable storage bin (2) is arranged at the top of the rack (1), a lifting feeding mechanism (3), a welding line detection mechanism (4) and a gantry manipulator (5) are arranged in front of the adjustable storage bin (2), the gantry manipulator (5) is arranged above the welding line detection mechanism (4), and the lifting feeding mechanism (3) is arranged below the welding line detection mechanism (4); and an unqualified material frame (6) is arranged in front of the welding seam detection mechanism (4).
2. A tubular feeder according to claim 1, characterised in that: the adjustable storage bin (2) comprises a movable bin plate (201), side plates (203), a bottom plate (202) and at least two guide shafts (205), wherein the side plates (203) are fixedly arranged on the left side and the right side of the top of the rack (1), the bottom plate (202) is fixedly arranged on the top of the rack (1), and the left side and the right side are jointed with the bottoms of the side plates (203);
The guide shaft (205) is arranged above the bottom plate (202) and the side plate (203), and two ends of the guide shaft are fixedly arranged on two sides of the top of the rack (1); the movable bin plate (201) is movably connected with the guide shaft (205), perpendicular to the bottom plate (202) and parallel to the side plate (203), and the bottom plate (202) inclines downwards 5-10 degrees towards one side of the lifting feeding mechanism (3).
3. A tubular feeder according to claim 2, characterised in that: the inner side of the guide shaft (205) is provided with parallel screw rods (204), two ends of each screw rod (204) are movably arranged on two sides of the top of the rack (1) and are connected with the moving bin plate (201) through a threaded structure, the screw rods (204) are connected through a first belt type transmission mechanism (207), and one end of at least one screw rod (204) is fixedly provided with a rotating hand wheel (208); and symmetrical limiting plates (206) are arranged on one side surface of the moving cabin plate (201) and the side surface of the side plate (203) opposite to the side surface, the limiting plates (206) are vertical to the bottom plate (202), and a space is arranged between the bottom of each limiting plate (206) and the bottom plate (202).
4. A tubular feeder according to claim 1, characterised in that: the lifting feeding mechanism (3) comprises a second belt type transmission mechanism (302), a guide post (301) and a first guide rail (303), wherein the second belt type transmission mechanism (302) and the guide post (301) are symmetrically arranged on the left side and the right side of the rack (1) in front of the adjustable storage bin (2), the second belt type transmission mechanism (302) is movably connected with the rack (1), and the guide post (301) is fixedly connected with the rack (1); the transmission wheels of the second belt transmission mechanisms (302) on the two sides of the rack (1) are connected through a synchronous shaft (307), one group of the second belt transmission mechanisms (302) is connected with a third belt transmission mechanism (305) arranged at the bottom of the outer side of the rack (1), and the third belt transmission mechanism (305) is driven by a first servo motor (306).
5. A tubular feeder according to claim 4, characterised in that: two ends of the first guide rail (303) are fixedly provided with sliding seats (304) which are sleeved with the guide pillars (301), and the sliding seats (304) are fixedly connected with the synchronous belt; the feeding device is characterized in that a first feeding support (308) and a second feeding support (309) are arranged on the first guide rail (303), wherein the first feeding support (308) is fixedly installed at one end of the first guide rail (303), a sliding block is arranged at the bottom of the second feeding support (309), and the sliding block is movably connected with the first guide rail (303) and slides back and forth along the first guide rail (303).
6. A tubular feeder according to claim 1, characterised in that: the welding seam detection mechanism (4) comprises a positioning support (406), a mounting frame (401) and a photoelectric sensor, wherein the mounting frame (401) is arranged on the outer side of the first feeding support (308), and the positioning support (406) is arranged on the outer side of the second feeding support (309); a rotating support (402) is movably mounted on one side, facing the first feeding support (308), of the mounting frame (401), a second servo motor (405) is arranged below the rotating support (402), and a fourth belt type transmission mechanism (403) for connecting the rotating support (402) and the second servo motor (405) is arranged on the opposite side of the rotating support (402);
The positioning support (406) and the rotating support (402) are in a coaxial relationship and fixedly mounted at the top of a piston rod of the triaxial cylinder (407), and the axial direction of the triaxial cylinder (407) is parallel to the length direction of the first guide rail (303).
7. A tubular feeder according to claim 6, characterised in that: a first sliding table cylinder (404) is arranged at the bottom of the mounting frame (401), a cylinder body of the first sliding table cylinder (404) is fixedly connected with the bottom of the mounting base, and the top of the piston rod is fixedly connected with the rack (1); the axial direction of the first sliding table cylinder (404) is parallel to the length direction of the first guide rail (303), and the cylinder body faces the first feeding support (308); the three-shaft cylinder (407) is movably connected with a second guide rail (101) at the top of the frame (1), and the length direction of the second guide rail (101) is parallel to the length direction of the first guide rail (303).
8. a tubular feeder according to claim 7, characterised in that: a first photoelectric sensor (408) fixedly mounted on the rack (1) is arranged obliquely above the first feeding support (308) and the second feeding support (309), and a second photoelectric sensor (310) is arranged below the position between the first feeding support (308) and the second feeding support (309).
9. A tubular feeder according to claim 1, characterised in that: the gantry manipulator (5) mainly comprises a gantry (503), a manipulator (502) and a second sliding table cylinder (501), wherein the gantry (503) is fixedly arranged at the top of the rack (1); the manipulator (502) is movably arranged on a guide rail of a portal frame (503) and is fixedly connected with a piston rod of the second sliding table cylinder (501); and the second sliding table cylinder (501) is fixedly arranged at the top of the portal frame (503).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920329182.5U CN209736884U (en) | 2019-03-15 | 2019-03-15 | Pipe material loading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920329182.5U CN209736884U (en) | 2019-03-15 | 2019-03-15 | Pipe material loading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209736884U true CN209736884U (en) | 2019-12-06 |
Family
ID=68717052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920329182.5U Active CN209736884U (en) | 2019-03-15 | 2019-03-15 | Pipe material loading machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209736884U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878367A (en) * | 2021-12-06 | 2022-01-04 | 源创(广州)智能科技有限公司 | Full-automatic production line for automobile engine pipe fittings |
-
2019
- 2019-03-15 CN CN201920329182.5U patent/CN209736884U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878367A (en) * | 2021-12-06 | 2022-01-04 | 源创(广州)智能科技有限公司 | Full-automatic production line for automobile engine pipe fittings |
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