CN209721967U - Organic fertilizer-oriented kitchen waste processor - Google Patents
Organic fertilizer-oriented kitchen waste processor Download PDFInfo
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- CN209721967U CN209721967U CN201821790052.3U CN201821790052U CN209721967U CN 209721967 U CN209721967 U CN 209721967U CN 201821790052 U CN201821790052 U CN 201821790052U CN 209721967 U CN209721967 U CN 209721967U
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- 239000010806 kitchen waste Substances 0.000 title claims abstract description 32
- 238000000855 fermentation Methods 0.000 claims abstract description 68
- 230000004151 fermentation Effects 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000003337 fertilizer Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 58
- 239000010794 food waste Substances 0.000 claims description 40
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000010298 pulverizing process Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 4
- 239000010813 municipal solid waste Substances 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000003895 organic fertilizer Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 11
- 230000008901 benefit Effects 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
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- 150000001875 compounds Chemical class 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000010564 aerobic fermentation Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011499 joint compound Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000010815 organic waste Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241000255925 Diptera Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
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- 239000001913 cellulose Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- 231100000765 toxin Toxicity 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Processing Of Solid Wastes (AREA)
Abstract
本实用新型公开了一种面向有机肥料的餐厨垃圾处理器,包括处理箱箱体,该处理箱箱体的内腔包括位于上部的粉碎腔和位于粉碎腔下方的发酵腔,其中,所述粉碎腔的上部与处理箱箱体的投料口连通,粉碎腔的下部与所述发酵腔连通,粉碎腔内设有粉碎机构,该粉碎机构包括第一粉碎辊、第二粉碎辊以及粉碎辊驱动机构,所述第一粉碎辊和第二粉碎辊上沿着各自的轴线方向均并列设有多个圆形粉碎刀片,且第一粉碎辊上圆形刀片的刀刃位于第二粉碎辊圆形刀片的间隙中;所述发酵腔内设有搅拌器,发酵腔的底部设有用于将发酵后的物料排出的排料口。该垃圾处理器能够将餐厨垃圾转变为有机肥料,从而变废为宝,有效地解决了现有垃圾处理中对环境的二次污染问题。
The utility model discloses a kitchen waste disposer for organic fertilizers, which comprises a treatment box body, and the inner cavity of the treatment box body includes a crushing chamber located on the upper part and a fermentation chamber located below the crushing chamber, wherein the The upper part of the crushing chamber communicates with the feeding port of the treatment box, the lower part of the crushing chamber communicates with the fermentation chamber, and a crushing mechanism is arranged in the crushing chamber, and the crushing mechanism includes a first crushing roller, a second crushing roller and a crushing roller drive. Mechanism, the first crushing roller and the second crushing roller are provided with a plurality of circular crushing blades side by side along their respective axis directions, and the blades of the circular blades on the first crushing roller are positioned at the circular blades of the second crushing roller. In the gap; the fermentation chamber is provided with a stirrer, and the bottom of the fermentation chamber is provided with a discharge port for discharging the fermented materials. The garbage disposer can turn kitchen garbage into organic fertilizer, thereby turning waste into wealth, and effectively solves the problem of secondary pollution to the environment in the existing garbage disposal.
Description
技术领域technical field
本实用新型涉及一种垃圾处理装置,具体涉及一种餐厨垃圾处理器。The utility model relates to a garbage treatment device, in particular to a kitchen garbage processor.
背景技术Background technique
餐厨垃圾主要是指居民日常生活及除此以外的食品加工、饮食服务、单位供餐等活动中产生的垃圾。餐厨垃圾如果得不到及时的处理,不仅会影响城市市容,而且由于餐厨垃圾中富含营养成分(主要包括淀粉、游离糖、蛋白质、脂肪、纤维素以及无机盐等),因此极容易变质、腐烂,变质腐烂后会产生大量的毒素、散发恶臭气体,污染水体和大气,从而危害人们的日常生活和身体健康。Food waste mainly refers to the waste generated in the daily life of residents and other activities such as food processing, catering services, and unit meals. If the kitchen waste is not treated in time, it will not only affect the appearance of the city, but also because the food waste is rich in nutrients (mainly including starch, free sugar, protein, fat, cellulose and inorganic salts, etc.), it is very easy to Deterioration, decay, after deterioration and decay, a large amount of toxins and odorous gases will be produced, polluting water bodies and the atmosphere, thereby endangering people's daily life and health.
现有餐厨垃圾大都通过粉碎直排的方式处理,该处理方法虽然避免了餐厨垃圾的堆积、解决了将餐厨垃圾直接倒入下水管道的堵塞问题,但同时存在一些缺点,例如:粉碎直排的方式并不能实现餐厨垃圾的减量化,无害化,资源化的目标,在处理过程中容易滋生细菌、蚊虫、产生臭气,不仅污染室内环境,易导致疾病传播,而且餐厨垃圾中油份含量高,高油脂含量等特性也增加了城市污水处理厂和垃圾填埋场的负荷,加重城市水污染,增加污水处理难度、能耗、费用,从而不可避免的产生二次污染。Most of the existing kitchen waste is treated by crushing and straight-line disposal. Although this treatment method avoids the accumulation of kitchen waste and solves the problem of clogging the kitchen waste directly into the sewer pipe, it also has some disadvantages, such as: crushing The in-line method cannot achieve the goal of reduction, harmlessness, and recycling of kitchen waste. During the treatment process, it is easy to breed bacteria, mosquitoes, and produce odors, which not only pollutes the indoor environment, but also easily leads to the spread of diseases. The high oil content in kitchen waste, high oil content and other characteristics also increase the load of urban sewage treatment plants and landfills, aggravate urban water pollution, increase the difficulty of sewage treatment, energy consumption, and cost, resulting in inevitable secondary pollution .
因此,如何避免在餐厨垃圾处理中对环境产生二次污染,实现有机物的回收利用,变废为宝,是本领域技术人员目前需要解决的技术问题。Therefore, how to avoid secondary pollution to the environment during the treatment of kitchen waste, realize the recycling of organic matter, and turn waste into treasure is a technical problem that those skilled in the art need to solve at present.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种面向有机肥料的餐厨垃圾处理器,该垃圾处理器能够将餐厨垃圾转变为有机肥料,从而变废为宝,有效地解决了现有垃圾处理中对环境的二次污染问题。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a kitchen waste disposer for organic fertilizers. The problem of secondary pollution to the environment in the existing garbage disposal.
本实用新型解决上述技术问题的技术方案是:The technical scheme that the utility model solves the problems of the technologies described above is:
一种面向有机肥料的餐厨垃圾处理器,包括处理箱箱体,该处理箱箱体的内腔包括位于上部的粉碎腔和位于粉碎腔下方的发酵腔,其中,所述粉碎腔的上部与处理箱箱体的投料口连通,粉碎腔的下部与所述发酵腔连通,粉碎腔内设有粉碎机构,该粉碎机构包括第一粉碎辊、第二粉碎辊以及驱动第一粉碎辊和第二粉碎辊转动的粉碎辊驱动机构,其中,所述第一粉碎辊和第二粉碎辊上沿着各自的轴线方向均并列设有多个圆形粉碎刀片,且第一粉碎辊上圆形刀片的刀刃位于第二粉碎辊圆形刀片的间隙中;所述发酵腔内设有用于对粉碎后的物料进行搅拌的搅拌器,发酵腔的底部设有用于将发酵后的物料排出的排料口。A food waste disposer for organic fertilizers, comprising a treatment box body, the inner cavity of the treatment box body includes a crushing chamber located on the upper part and a fermentation chamber located below the crushing chamber, wherein the upper part of the crushing chamber is connected to the The feeding port of the treatment box body is connected, the lower part of the crushing chamber is connected with the fermentation chamber, and a crushing mechanism is arranged in the crushing chamber, and the crushing mechanism includes a first crushing roller, a second crushing roller, and drives the first crushing roller and the second crushing roller. The crushing roller driving mechanism for the rotation of the crushing roller, wherein, the first crushing roller and the second crushing roller are provided with a plurality of circular crushing blades in parallel along the respective axis directions, and the circular blades on the first crushing roller The blade is located in the gap between the circular blades of the second crushing roller; the fermentation chamber is provided with an agitator for stirring the crushed materials, and the bottom of the fermentation chamber is provided with a discharge port for discharging the fermented materials.
优选地,所述粉碎辊驱动机构由第一电机和齿轮传动机构构成,该齿轮传动机构包括设置在第一粉碎辊一端的主动齿轮、设置在第二粉碎辊一端的从动齿轮以及套设在第一电机转轴上的用于驱动主动齿轮转动的驱动轮。工作时,第一电机带动驱动轮转动,然后通过齿轮啮合的方式依次带动主动齿轮以及从动齿轮转动,从而实现对第一粉碎辊和第二粉碎辊转动的驱动。这样设置的好处在于,一方面,齿轮传动的方式具有传动平稳、传动比精确、工作可靠、效率高、寿命长的优点,另一方面,只需要一个驱动机构就能够实现第一粉碎辊和第二粉碎辊的同时转动,因此具有驱动效率高的优点。Preferably, the crushing roller driving mechanism is composed of a first motor and a gear transmission mechanism, and the gear transmission mechanism includes a driving gear arranged at one end of the first crushing roller, a driven gear arranged at one end of the second crushing roller, and a The driving wheel on the shaft of the first motor is used to drive the driving gear to rotate. When working, the first motor drives the driving wheel to rotate, and then drives the driving gear and the driven gear to rotate sequentially through gear meshing, so as to drive the rotation of the first crushing roller and the second crushing roller. The advantage of this setting is that, on the one hand, the gear transmission mode has the advantages of stable transmission, precise transmission ratio, reliable operation, high efficiency, and long life; The two crushing rollers rotate simultaneously, so it has the advantage of high driving efficiency.
优选地,所述搅拌器包括搅拌轴和用于驱动搅拌轴旋转的动力装置。工作时,动力装置带动搅拌轴转动,在转动中实现对粉碎后的餐厨垃圾的搅拌作用。其中,所述动力装置由第二电机和蜗轮蜗杆减速器构成。工作时,第二电机通过蜗轮蜗杆减速器来带动搅拌轴转动,设置减速器的目的是为了降低搅拌时的速度。Preferably, the agitator includes a stirring shaft and a power device for driving the stirring shaft to rotate. When working, the power device drives the stirring shaft to rotate, and the stirring effect on the crushed kitchen waste is realized during the rotation. Wherein, the power device is composed of a second motor and a worm gear reducer. When working, the second motor drives the stirring shaft to rotate through the worm gear reducer, and the purpose of setting the reducer is to reduce the speed during stirring.
优选地,所述搅拌轴的圆柱面上均匀分布有多个搅拌柱。工作时,搅拌柱能够增强对餐厨垃圾的搅拌幅度,从而增强其搅拌效果。Preferably, a plurality of stirring columns are evenly distributed on the cylindrical surface of the stirring shaft. When working, the stirring column can enhance the stirring range of the kitchen waste, thereby enhancing its stirring effect.
优选地,所述搅拌柱通过可拆卸结构安装在搅拌轴上,该可拆卸结构可以为螺纹螺孔结构等。这样设置的目的在于,通过可拆卸结构后,一方面能够根据实际搅拌需求来选择使用圆柱型、扇叶状等不同类型的搅拌柱,从而提高搅拌效果;另一方面,在清洗时,也能够通过将搅拌柱从搅拌轴上拆卸下来的方式分别对搅拌轴和搅拌柱进行清洗,从而避免了清洗死角,提高了清洗效果和清洗速率。Preferably, the stirring column is mounted on the stirring shaft through a detachable structure, and the detachable structure may be a threaded screw hole structure or the like. The purpose of this setting is that after the detachable structure, on the one hand, different types of agitating columns such as cylindrical and fan blades can be selected according to actual mixing requirements, thereby improving the mixing effect; on the other hand, it can also be used during cleaning. The stirring shaft and the stirring column are respectively cleaned by dismounting the stirring column from the stirring shaft, thereby avoiding cleaning dead angles and improving cleaning effect and cleaning rate.
优选地,所述搅拌柱沿着搅拌轴轴线方向等距排列,且相邻的两个搅拌柱之间在搅拌轴的径向面上呈90度交错排列。这样设置的好处在于,能够做到搅拌柱在搅拌轴径向方向均匀排列的同时也在圆周方向的均匀分布,从而进一步地提高了对餐厨垃圾的搅拌效果。Preferably, the stirring columns are arranged equidistantly along the axial direction of the stirring shaft, and two adjacent stirring columns are arranged staggered at 90 degrees on the radial surface of the stirring shaft. The advantage of this arrangement is that the stirring columns can be uniformly arranged in the radial direction of the stirring shaft and also uniformly distributed in the circumferential direction, thereby further improving the stirring effect on the kitchen waste.
优选地,所述发酵腔相邻或相对的一对侧壁上分别设有送风口和排气口,所述送风口处设有鼓风扇。工作时,鼓风扇能够源源不断地向发酵腔内送入空气,从而使得餐厨垃圾能够在充足的有氧条件下进行充分分解。Preferably, an air supply port and an exhaust port are respectively provided on a pair of adjacent or opposite side walls of the fermentation chamber, and a blower fan is provided at the air supply port. When working, the blower fan can continuously send air into the fermentation chamber, so that the food waste can be fully decomposed under sufficient aerobic conditions.
优选地,所述鼓风扇为温控鼓风扇。工作时,温控股风扇能够对送入发酵腔内的空气进行调节,来使得餐厨垃圾能够在最适温度下进行发酵,从而加快了餐厨垃圾的发酵分解速率,提高了餐厨垃圾的处理效率。Preferably, the blowing fan is a temperature-controlled blowing fan. When working, the temperature control fan can adjust the air sent into the fermentation chamber, so that the food waste can be fermented at the optimum temperature, thereby speeding up the fermentation and decomposition rate of the food waste and improving the treatment of the food waste efficiency.
优选地,所述处理箱的底部还设有三通阀箱,该三通阀箱的一个箱体为进料箱,其它两个箱体均为用于餐厨垃圾进一步发酵的第一发酵箱和第二发酵箱。工作时,当餐厨垃圾在处理箱的发酵腔内完成了初步发酵后,通过三通阀的进料箱进入到第一发酵箱或第二发酵箱内继续进行发酵,以保证餐厨垃圾发酵的充分进行;其中,三通阀箱内的控制器能够控制三通阀阀内通路的通断,进而控制餐厨垃圾的进料路径。这样设置的好处在于,能够实现多箱不同步发酵,使发酵装置经由足够的时间周期转变为有机肥料,提高装置的经济价值和实用性。Preferably, the bottom of the treatment box is also provided with a three-way valve box, one box body of the three-way valve box is a feed box, and the other two boxes are the first fermentation box and the first fermentation box for further fermentation of kitchen waste. Second fermentation tank. When working, when the food waste has completed the initial fermentation in the fermentation chamber of the treatment box, it enters the first fermentation box or the second fermentation box through the feed box of the three-way valve to continue fermentation to ensure the fermentation of food waste. The full progress; among them, the controller in the three-way valve box can control the opening and closing of the passage in the three-way valve, and then control the feeding path of the food waste. The advantage of this setting is that it can realize multi-box asynchronous fermentation, so that the fermentation device can be converted into organic fertilizer after a sufficient time period, and the economic value and practicality of the device can be improved.
本实用新型的工作原理是:The working principle of the utility model is:
工作时,厨余垃圾通过投料口进入到粉碎腔内后,先经过粉碎机构的粉碎,然后再进入到发酵腔内进行发酵。具体地,粉碎机构是由多个圆形粉碎刀片组成的复合刀具,两个复合刀具的粉碎刀片之间相互交错且靠近,两组粉碎刀片的外圆柱面与粉碎辊之间形成粉碎间隙。工作时,两个复合刀具同时向中间旋转,在旋转中进入到两个复合刀具的交汇处,由于粉碎间隙的尺寸较小,因此餐厨垃圾在通过粉碎间隙的过程中,会受到粉碎辊和粉碎刀片强大的挤压拉力以及粉碎刀片的切割作用,该挤压力和切割能够将餐厨垃圾挤压成泥状或粉末状或颗粒状,从而实现了对餐厨垃圾的粉碎。经过粉碎后的餐厨垃圾在重力的作用下进入到发酵腔内进行发酵,由于该发酵为有氧发酵,因此通过设置搅拌器后,一方面能够使餐厨垃圾的发酵更加均匀,另一方面,在搅拌中也能够增加氧气的融入量,从而保证了餐厨垃圾在有氧的条件下充分分解。During operation, after the kitchen waste enters the crushing chamber through the feeding port, it is first crushed by the crushing mechanism, and then enters the fermentation chamber for fermentation. Specifically, the crushing mechanism is a compound cutter composed of a plurality of circular crushing blades, the crushing blades of the two compound cutters are interlaced and close to each other, and a crushing gap is formed between the outer cylindrical surfaces of the two groups of crushing blades and the crushing roller. When working, the two composite knives rotate to the middle at the same time, and enter the intersection of the two composite knives during the rotation. Due to the small size of the crushing gap, the food waste will be crushed by the crushing roller and The powerful extrusion pulling force of the crushing blade and the cutting action of the crushing blade can squeeze the food waste into mud, powder or granule, thereby realizing the crushing of the food waste. The crushed food waste enters the fermentation chamber under the action of gravity for fermentation. Since the fermentation is aerobic fermentation, after setting up the agitator, on the one hand, the fermentation of the food waste can be made more uniform, on the other hand , It can also increase the amount of oxygen incorporated during stirring, thus ensuring that the food waste is fully decomposed under aerobic conditions.
本实用新型与现有技术相比具有以下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型的餐厨垃圾处理器采用先粉碎后发酵处理的方法来完成对餐厨垃圾的分解处理,处理完成后,形成糊状的有机废料,该有机废料不需要处理就能够泼洒到田间直接使用,从而变废为宝,有效地解决了现有垃圾处理中对环境的二次污染问题。1. The kitchen waste disposer of the utility model adopts the method of pulverizing first and then fermenting to complete the decomposition treatment of the kitchen waste. After the treatment is completed, a paste-like organic waste is formed, and the organic waste can be splashed without treatment. It can be directly used in the field, thereby turning waste into treasure, and effectively solving the problem of secondary pollution to the environment in the existing waste disposal.
2、本实用新型的餐厨垃圾处理器采用粉碎和发酵一体化设计,使用时只需要将餐厨垃圾投入到处理箱中,打开电源开关即可自主进行工作,因此操作方便,省时省力。2. The kitchen waste disposer of the utility model adopts an integrated design of crushing and fermentation. When using it, it only needs to put the kitchen waste into the treatment box and turn on the power switch to work independently, so it is easy to operate and saves time and effort.
3、本实用新型的餐厨垃圾处理器采用两组由多个圆形粉碎刀片组成的复合刀具来完成对餐厨垃圾的粉碎任务,具有粉碎效果好、效率高的优点,此外,在餐厨垃圾的发酵过程中通过设置搅拌器的方式,增加氧气的融入量,使餐厨垃圾的发酵更加均匀,从而保证了餐厨垃圾在有氧的条件下充分分解。3. The kitchen waste disposer of the utility model uses two sets of composite knives composed of a plurality of circular crushing blades to complete the task of crushing kitchen waste, which has the advantages of good crushing effect and high efficiency. During the fermentation process of garbage, the agitator is set to increase the amount of oxygen incorporated, so that the fermentation of food waste is more uniform, thus ensuring that the food waste is fully decomposed under aerobic conditions.
附图说明Description of drawings
图1和为本发明的一种面向有机肥料的餐厨垃圾处理器的一个具体实施方式的立体结构示意图。Fig. 1 and Fig. 1 are a three-dimensional structural schematic diagram of a specific embodiment of a kitchen waste disposer oriented to organic fertilizers of the present invention.
图2为图1所示的面向有机肥料的餐厨垃圾处理器中粉碎机构和搅拌器的分布示意图。Fig. 2 is a schematic diagram of the distribution of the crushing mechanism and the agitator in the organic fertilizer-oriented food waste disposer shown in Fig. 1 .
图3为图1所示的面向有机肥料的餐厨垃圾处理器中粉碎机构的立体结构示意图。Fig. 3 is a three-dimensional schematic diagram of the crushing mechanism in the organic fertilizer-oriented food waste disposer shown in Fig. 1 .
图4为图1所示的面向有机肥料的餐厨垃圾处理器中搅拌器的立体结构示意图。Fig. 4 is a three-dimensional schematic diagram of the agitator in the organic fertilizer-oriented food waste disposer shown in Fig. 1 .
图5和图6为三通阀箱的结构示意图,其中,图5为立体图,图6为内部构造示意图。Figures 5 and 6 are schematic structural views of the three-way valve box, wherein Figure 5 is a perspective view, and Figure 6 is a schematic view of the internal structure.
处理箱箱体1、粉碎腔2、发酵腔3、投料口4、第一粉碎辊5、第二粉碎辊6、圆形粉碎刀片7、控制板8、排料口9、第一电机10、主动齿轮11、从动齿轮12、驱动轮13、传动齿轮14、传动轴15、搅拌轴16、第二电机17、蜗轮蜗杆减速器18、搅拌柱19、鼓风扇20、排气箱21、进料箱22、第一发酵箱23、第二发酵箱24Processing box body 1, crushing chamber 2, fermentation chamber 3, feeding port 4, first crushing roller 5, second crushing roller 6, circular crushing blade 7, control panel 8, discharge port 9, first motor 10, Driving gear 11, driven gear 12, driving wheel 13, transmission gear 14, transmission shaft 15, stirring shaft 16, second motor 17, worm gear reducer 18, stirring column 19, blower fan 20, exhaust box 21, inlet Feed box 22, first fermentation box 23, second fermentation box 24
具体实施方式Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
参见图1、图2和图4,本发明的一种面向有机肥料的餐厨垃圾处理器包括处理箱箱体1,该处理箱箱体1的内腔包括位于上部的粉碎腔2和位于粉碎腔2下方的发酵腔3,其中,所述粉碎腔的上部与处理箱箱体1的投料口4连通,粉碎腔2的下部与所述发酵腔3连通,粉碎腔2内设有粉碎机构,该粉碎机构包括第一粉碎辊5、第二粉碎辊6以及驱动第一粉碎辊5和第二粉碎辊6转动的粉碎辊驱动机构,其中,所述第一粉碎辊5和第二粉碎辊6上沿着各自的轴线方向均并列设有多个圆形粉碎刀片7,且第一粉碎辊5上圆形刀片的刀刃位于第二粉碎辊6圆形刀片的间隙中;所述发酵腔3内设有用于对粉碎后的物料进行搅拌的搅拌器,发酵腔3的底部设有用于将发酵后的物料排出的排料口9。Referring to Fig. 1, Fig. 2 and Fig. 4, a kind of food waste disposer facing organic fertilizer of the present invention comprises processing box body 1, and the inner cavity of this processing box body 1 includes the crushing cavity 2 on the upper part and the The fermentation chamber 3 below the chamber 2, wherein the upper part of the crushing chamber communicates with the feeding port 4 of the treatment box body 1, the lower part of the crushing chamber 2 communicates with the fermentation chamber 3, and the crushing chamber 2 is provided with a crushing mechanism, The crushing mechanism includes a first crushing roller 5, a second crushing roller 6, and a crushing roller drive mechanism that drives the first crushing roller 5 and the second crushing roller 6 to rotate, wherein the first crushing roller 5 and the second crushing roller 6 A plurality of circular crushing blades 7 are arranged side by side along respective axis directions, and the blades of the circular blades on the first crushing roller 5 are positioned in the gaps between the circular blades of the second crushing roller 6; A stirrer for stirring the pulverized materials is provided, and a discharge port 9 for discharging the fermented materials is provided at the bottom of the fermentation chamber 3 .
参见图3,所述粉碎辊驱动机构由第一电机10和齿轮传动机构构成,该齿轮传动机构包括设置在第一粉碎辊5一端的主动齿轮11、设置在第二粉碎辊6一端的从动齿轮12以及套设在第一电机10转轴上的用于驱动主动齿轮11转动的驱动轮13,其中,驱动轮与主动轮之间通过传动齿轮14和传动轴15连接。工作时,第一电机10带动驱动轮13转动,然后通过齿轮啮合的方式依次带动主动齿轮11以及从动齿轮12转动,从而实现对第一粉碎辊5和第二粉碎辊6转动的驱动。这样设置的好处在于,一方面,齿轮传动的方式具有传动平稳、传动比精确、工作可靠、效率高、寿命长的优点,另一方面,只需要一个驱动机构就能够实现第一粉碎辊5和第二粉碎辊6的同时转动,因此具有驱动效率高的优点。Referring to Fig. 3, the drive mechanism of the crushing roller is composed of a first motor 10 and a gear transmission mechanism. The gear 12 and the driving wheel 13 sleeved on the rotating shaft of the first motor 10 are used to drive the driving gear 11 to rotate, wherein the driving wheel and the driving wheel are connected by a transmission gear 14 and a transmission shaft 15 . When working, the first motor 10 drives the driving wheel 13 to rotate, and then drives the driving gear 11 and the driven gear 12 to rotate sequentially through gear meshing, so as to drive the rotation of the first crushing roller 5 and the second crushing roller 6 . The advantage of such setting is that, on the one hand, the gear transmission mode has the advantages of stable transmission, precise transmission ratio, reliable operation, high efficiency, and long life; The simultaneous rotation of the second crushing rollers 6 therefore has the advantage of high drive efficiency.
参见图4,所述搅拌器包括搅拌轴16和用于驱动搅拌轴16旋转的动力装置,其中,所述搅拌轴16的圆柱面上均匀分布有多个搅拌柱19,多个搅拌柱19沿着搅拌轴16轴线方向等距排列,且相邻的两个搅拌柱19之间在搅拌轴16的径向面上呈90度交错排列,所述搅拌器的动力装置由第二电机17和蜗轮蜗杆减速器18构成。工作时,动力装置带动搅拌轴16转动,在转动中实现对粉碎后的餐厨垃圾的搅拌作用。其中,在搅拌轴16上设置搅拌柱19能够增强对餐厨垃圾的搅拌幅度,从而增强其搅拌效果;设置蜗轮蜗杆减速器18的目的是为了降低搅拌时的速度。此外,所述搅拌柱19通过可拆卸结构安装在搅拌轴16上,该可拆卸结构可以为螺纹螺孔结构等。这样设置的目的在于,通过可拆卸结构后,一方面能够根据实际搅拌需求来选择使用圆柱型、扇叶状等不同类型的搅拌柱19,从而提高搅拌效果;另一方面,在清洗时,也能够通过将搅拌柱19从搅拌轴16上拆卸下来的方式分别对搅拌轴16和搅拌柱19进行清洗,从而避免了清洗死角,提高了清洗效果和清洗速率。Referring to Fig. 4, described agitator comprises stirring shaft 16 and is used to drive the power unit that stirring shaft 16 rotates, and wherein, the cylindrical surface of described stirring shaft 16 is evenly distributed with a plurality of stirring columns 19, and a plurality of stirring columns 19 along Arranged equidistantly along the axial direction of the stirring shaft 16, and between two adjacent stirring columns 19, they are staggered at 90 degrees on the radial surface of the stirring shaft 16. The power device of the stirrer is composed of a second motor 17 and a worm gear Worm reducer 18 constitutes. During work, the power device drives the stirring shaft 16 to rotate, and realizes the stirring effect on the crushed kitchen waste during the rotation. Among them, setting the stirring column 19 on the stirring shaft 16 can enhance the stirring range of the kitchen waste, thereby enhancing its stirring effect; the purpose of setting the worm gear reducer 18 is to reduce the speed during stirring. In addition, the stirring column 19 is installed on the stirring shaft 16 through a detachable structure, and the detachable structure may be a threaded screw hole structure or the like. The purpose of such setting is that after the detachable structure, on the one hand, different types of agitating columns 19 such as cylindrical and fan blades can be selected and used according to actual agitating requirements, thereby improving the agitating effect; on the other hand, when cleaning, it is also The agitating shaft 16 and the agitating column 19 can be cleaned separately by detaching the agitating column 19 from the agitating shaft 16 , thereby avoiding dead ends for cleaning, and improving cleaning effect and cleaning rate.
参见图2,所述发酵腔3相邻或相对的一对侧壁上分别设有送风口和排气口,所述送风口处设有鼓风扇20,所述排气口与排气箱21连接。工作时,鼓风扇20能够源源不断地向发酵腔3内送入空气,从而使得餐厨垃圾能够在充足的有氧条件下进行充分分解。作为一个优选方案,所述鼓风扇20为温控鼓风扇20。工作时,温控股风扇能够对送入发酵腔3内的空气进行调节,来使得餐厨垃圾能够在最适温度下进行发酵,从而加快了餐厨垃圾的发酵分解速率,提高了餐厨垃圾的处理效率。Referring to Fig. 2, the adjacent or opposite pair of side walls of the fermentation chamber 3 are respectively provided with an air supply port and an exhaust port, the air supply port is provided with a blower fan 20, and the exhaust port and the exhaust box 21 connect. When working, the blower fan 20 can continuously send air into the fermentation chamber 3, so that the food waste can be fully decomposed under sufficient aerobic conditions. As a preferred solution, the blower fan 20 is a temperature-controlled blower fan 20 . When working, the temperature control fan can adjust the air sent into the fermentation chamber 3, so that the food waste can be fermented at the optimum temperature, thereby speeding up the fermentation and decomposition rate of the food waste and improving the efficiency of the food waste. Processing efficiency.
参见4-图6,所述处理箱的底部还设有三通阀箱,该三通阀箱的一个箱体为进料箱22,其它两个箱体均为用于餐厨垃圾进一步发酵的第一发酵箱23和第二发酵箱24。工作时,当餐厨垃圾在处理箱的发酵腔3内完成了初步发酵后,通过三通阀的进料箱22进入到第一发酵箱23或第二发酵箱24内继续进行发酵,以保证餐厨垃圾发酵的充分进行;其中,三通阀箱内的控制板8能够控制三通阀阀内通路的通断,进而控制餐厨垃圾的进料路径。这样设置的好处在于,能够实现多箱不同步发酵,使发酵装置经由足够的时间周期转变为有机肥料,提高装置的经济价值和实用性。Referring to 4-Fig. 6, the bottom of the treatment box is also provided with a three-way valve box, one box of the three-way valve box is the feed box 22, and the other two boxes are the first for further fermentation of kitchen waste. A fermentation tank 23 and a second fermentation tank 24. During work, after the kitchen waste has completed the preliminary fermentation in the fermentation chamber 3 of the processing box, it enters the first fermentation box 23 or the second fermentation box 24 through the feed box 22 of the three-way valve to continue fermentation, so as to ensure The fermentation of food waste is fully carried out; wherein, the control panel 8 in the three-way valve box can control the opening and closing of the passage in the three-way valve, and then control the feeding path of food waste. The advantage of this setting is that it can realize multi-box asynchronous fermentation, so that the fermentation device can be converted into organic fertilizer after a sufficient time period, and the economic value and practicality of the device can be improved.
本实用新型的工作原理是:The working principle of the utility model is:
工作时,厨余垃圾通过投料口4进入到粉碎腔2内后,先经过粉碎机构的粉碎,然后再进入到发酵腔3内进行发酵。具体地,粉碎机构是由多个圆形粉碎刀片7组成的复合刀具,两个复合刀具的粉碎刀片7之间相互交错且靠近,两组粉碎刀片7的外圆柱面与粉碎辊之间形成粉碎间隙。工作时,两个复合刀具同时向中间旋转,在旋转中进入到两个复合刀具的交汇处,由于粉碎间隙的尺寸较小,因此餐厨垃圾在通过粉碎间隙的过程中,会受到粉碎辊和粉碎刀片7强大的挤压拉力以及粉碎刀片7的切割作用,该挤压力和切割能够将餐厨垃圾挤压成泥状或粉末状或颗粒状,从而实现了对餐厨垃圾的粉碎。经过粉碎后的餐厨垃圾在重力的作用下进入到发酵腔3内进行发酵,由于该发酵为有氧发酵,因此通过设置搅拌器后,一方面能够使餐厨垃圾的发酵更加均匀,另一方面,在搅拌中也能够增加氧气的融入量,从而保证了餐厨垃圾在有氧的条件下充分分解。During operation, after the kitchen waste enters the crushing chamber 2 through the feeding port 4, it is first crushed by the crushing mechanism, and then enters the fermentation chamber 3 for fermentation. Specifically, the crushing mechanism is a compound cutter composed of a plurality of circular crushing blades 7, the crushing blades 7 of the two compound cutters are interlaced and close to each other, and a crushing mechanism is formed between the outer cylindrical surfaces of the two groups of crushing blades 7 and the crushing rollers. gap. When working, the two composite knives rotate to the middle at the same time, and enter the intersection of the two composite knives during the rotation. Due to the small size of the crushing gap, the food waste will be crushed by the crushing roller and The powerful extrusion pulling force of the pulverizing blade 7 and the cutting action of the pulverizing blade 7 can squeeze the food waste into mud, powder or granular, thereby realizing the pulverization of the food waste. The crushed food waste enters the fermentation chamber 3 under the action of gravity for fermentation. Since the fermentation is aerobic fermentation, after setting up the agitator, on the one hand, the fermentation of the food waste can be made more uniform. On the one hand, the amount of oxygen incorporated can also be increased during stirring, thereby ensuring that the food waste is fully decomposed under aerobic conditions.
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above is a preferred implementation of the utility model, but the implementation of the utility model is not limited by the above content, and any other changes, modifications, substitutions, combinations, Simplification should be equivalent replacement methods, all of which are included in the protection scope of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110922223A (en) * | 2019-12-17 | 2020-03-27 | 南京林业大学 | A kind of domestic waste fermentation treatment device |
| CN112773293A (en) * | 2021-01-22 | 2021-05-11 | 士商湖州五金机电有限公司 | Kitchen waste regeneration and sink dish washing integrated machine |
| CN114409442A (en) * | 2022-02-28 | 2022-04-29 | 扬州市凯尔环卫设备有限公司 | Fertile device of system is recycled to kitchen discarded object rubbish |
| CN115385730A (en) * | 2022-09-14 | 2022-11-25 | 山东福航新能源环保股份有限公司 | Aerobic fermentation device for kitchen waste |
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2018
- 2018-10-31 CN CN201821790052.3U patent/CN209721967U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110922223A (en) * | 2019-12-17 | 2020-03-27 | 南京林业大学 | A kind of domestic waste fermentation treatment device |
| CN112773293A (en) * | 2021-01-22 | 2021-05-11 | 士商湖州五金机电有限公司 | Kitchen waste regeneration and sink dish washing integrated machine |
| CN114409442A (en) * | 2022-02-28 | 2022-04-29 | 扬州市凯尔环卫设备有限公司 | Fertile device of system is recycled to kitchen discarded object rubbish |
| CN114409442B (en) * | 2022-02-28 | 2022-11-29 | 扬州市凯尔环卫设备有限公司 | Fertile device of system is recycled to kitchen discarded object rubbish |
| CN115385730A (en) * | 2022-09-14 | 2022-11-25 | 山东福航新能源环保股份有限公司 | Aerobic fermentation device for kitchen waste |
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