CN209716555U - A kind of slotter for elongated shaft milling through slot - Google Patents
A kind of slotter for elongated shaft milling through slot Download PDFInfo
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Abstract
本实用新型涉及一种用于细长轴铣通槽的铣槽机,属于铣槽机技术领域。包括机架和设置在机架上的面板,所述面板上固定设有第一固定座和工装往复进给机构,所述第一固定座上固定设有铣刀位置微调机构,所述铣刀位置微调机构上固定连接主动力铣刀总成,所述工装往复进给机构上设有工装底座且与工装底座固定连接,所述工装底座上设有工装组件,工装组件位于主动力铣刀总成下方,所述工装底座上还设有工件夹装机构,用于实现工装组件对工件的夹紧和松开的动作。本申请操作简单,工作效率高;而且可以通过铣刀位置微调机构对铣刀位置进行调整,提高了定位精确度和产品质量。
The utility model relates to a slot milling machine used for slot milling of a slender shaft, which belongs to the technical field of slot milling machines. It includes a frame and a panel arranged on the frame. The panel is fixed with a first fixed seat and a tooling reciprocating feeding mechanism. The first fixed seat is fixed with a milling cutter position fine-tuning mechanism. The milling cutter The position fine-tuning mechanism is fixedly connected to the active power milling cutter assembly. The tooling reciprocating feeding mechanism is provided with a tooling base and is fixedly connected with the tooling base. Below, the tooling base is also provided with a workpiece clamping mechanism, which is used to realize the clamping and loosening of the workpiece by the tooling assembly. The application has simple operation and high working efficiency; moreover, the position of the milling cutter can be adjusted through the milling cutter position fine-tuning mechanism, which improves the positioning accuracy and product quality.
Description
技术领域technical field
本实用新型涉及一种用于细长轴铣通槽的铣槽机,属于铣槽机技术领域。The utility model relates to a slot milling machine for slot milling of a slender shaft, which belongs to the technical field of slot milling machines.
背景技术Background technique
铣槽机是比较常见的工业设备,主要用于自动车床后续的二次加工工艺,可通过改装后实现铣扁槽等工艺,也可加装钻孔,攻丝,倒角等工艺,也称为复合机,专用机床。也可用于各种金属材料,塑料材料等非标金属材料的铣槽,适合于各种轴芯零件两端铣槽、铣扁加工,如D型面、平行面、槽、平行槽、一字槽、十字槽等。但细长轴在通用铣床上铣通槽不仅操作困难,定位不准确,铣刀振刀严重,加工尺寸不稳定,而且加工效率低下。Slot milling machine is a relatively common industrial equipment. It is mainly used for the subsequent secondary processing of automatic lathes. It can be modified to realize milling flat slots and other processes, and can also be equipped with drilling, tapping, chamfering and other processes, also known as It is a compound machine and a special machine tool. It can also be used for milling grooves of various metal materials, plastic materials and other non-standard metal materials. It is suitable for milling grooves and milling flats at both ends of various shaft core parts, such as D-shaped surfaces, parallel surfaces, grooves, parallel grooves, and straight grooves. Groove, cross groove, etc. However, it is not only difficult to mill slots on the slender shaft on a general milling machine, but also the positioning is not accurate, the milling cutter vibrates severely, the processing size is unstable, and the processing efficiency is low.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对上述现有技术提供一种用于细长轴铣通槽的铣槽机,不仅操作简单,定位精确;而且提高加工效率和产品质量。The technical problem to be solved by the utility model is to provide a slot milling machine for slot milling of a slender shaft in view of the above prior art, which not only has simple operation and precise positioning, but also improves processing efficiency and product quality.
本实用新型解决上述问题所采用的技术方案为:一种用于细长轴铣通槽的铣槽机,包括机架和设置在机架上的面板,所述面板上固定设有第一固定座和工装往复进给机构,所述第一固定座上固定设有铣刀位置微调机构,所述铣刀位置微调机构上固定连接主动力铣刀总成,所述工装往复进给机构上设有工装底座且与工装底座固定连接,所述工装底座上设有工装组件,工装组件位于主动力铣刀总成下方,所述工装底座上还设有工件夹装机构,用于实现工装组件对工件的夹紧和松开的动作。The technical scheme adopted by the utility model to solve the above-mentioned problems is: a slot milling machine for milling slots with a slender shaft, including a frame and a panel arranged on the frame, and the panel is fixed with a first fixed Seat and frock reciprocating feed mechanism, the first fixed seat is fixed with a milling cutter position fine-adjustment mechanism, the milling cutter position fine-adjustment mechanism is fixedly connected with the active power milling cutter assembly, and the frock reciprocating feed mechanism is provided with There is a tooling base and is fixedly connected with the tooling base, the tooling base is provided with a tooling assembly, the tooling assembly is located under the active power milling cutter assembly, and the tooling base is also provided with a workpiece clamping mechanism for realizing the tooling assembly. The clamping and loosening action of the workpiece.
所述主动力铣刀总成包括电机、一组皮带轮、刀轴和铣刀,所述铣刀位置微调机构上固定设有铣刀安装箱,所述刀轴设于铣刀安装箱内,刀轴一端固定设有铣刀,刀轴另一端固定设有从动皮带轮,所述电机固定设于第一固定座,所述电机输出轴上固定设有主动皮带轮,所述主动皮带轮和从动皮带轮上设有皮带,电机转动时带动主动皮带轮转动,通过皮带传输带动从动皮带轮转动,实现刀轴转动。The active milling cutter assembly includes a motor, a set of pulleys, a cutter shaft and a milling cutter. A milling cutter installation box is fixed on the milling cutter position fine-tuning mechanism, and the cutter shaft is arranged in the milling cutter installation box. One end of the shaft is fixed with a milling cutter, the other end of the cutter shaft is fixed with a driven pulley, the motor is fixed on the first fixed seat, the output shaft of the motor is fixed with a driving pulley, and the driving pulley and the driven pulley A belt is arranged on the top, and when the motor rotates, the driving pulley is driven to rotate, and the driven pulley is driven to rotate through the belt transmission to realize the rotation of the knife shaft.
所述铣刀位置微调机构包括第一丝杆滑块和第二丝杆滑块,所述第一丝杆滑块竖向固定于第一固定座侧面,所述第一丝杆滑块的滑块上固定铣刀安装箱,调整铣刀相对工装组件的上下位置,所述第二丝杆滑块设于第一丝杆滑块底部且固定于面板上,第一丝杆滑块底部固定设于第二丝杆滑块的滑块上,实现铣刀前后位置的调整。The milling cutter position fine-tuning mechanism includes a first screw mandrel slider and a second screw mandrel slider, the first screw mandrel slider is vertically fixed on the side of the first fixing seat, and the slider of the first screw mandrel slider Fix the milling cutter installation box on the block, adjust the up and down position of the milling cutter relative to the tooling assembly, the second screw slider is set at the bottom of the first screw slider and fixed on the panel, and the bottom of the first screw slider is fixed On the slider of the second screw rod slider, the adjustment of the front and rear positions of the milling cutter is realized.
所述工装组件包括移动工装和固定工装,所述移动工装卡设于工装底座上,所述固定工装固定于工装底座上。The tooling assembly includes a mobile tooling and a fixed tooling, the mobile tooling is clamped on the tooling base, and the fixed tooling is fixed on the tooling base.
所述工装往复进给机构包括导轨、与导轨相配合的滑块、第三固定架和进给液压油缸,所述导轨固定于面板上,所述滑块上固定设有工装底座,所述第三固定架固定于导轨一侧,所述进给液压油缸设于第三固定架内,进给液压油缸伸出端与工装底座固定连接,实现工装底座相对导轨作往复进给运动。The reciprocating feeding mechanism of the tooling includes a guide rail, a slide block matched with the guide rail, a third fixing frame and a feeding hydraulic cylinder, the guide rail is fixed on the panel, a tooling base is fixed on the slide block, and the first The three fixed frames are fixed on one side of the guide rail, the feed hydraulic cylinder is arranged in the third fixed frame, and the extension end of the feed hydraulic cylinder is fixedly connected with the tooling base to realize the reciprocating feeding movement of the tooling base relative to the guide rail.
所述工件夹紧机构包括第二固定架和夹装液压油缸,所述第二固定架固定于工装底座,所述夹装液压油缸设于第二固定架内,夹装液压油缸伸出端与移动工装固定连接,实现移动工装相对固定工装做靠近或远离运动。The workpiece clamping mechanism includes a second fixing frame and a clamping hydraulic cylinder, the second fixing frame is fixed on the tooling base, the clamping hydraulic cylinder is arranged in the second fixing frame, and the extending end of the clamping hydraulic cylinder is connected to the The mobile tooling is fixedly connected to realize the movement of the mobile tooling towards or away from the fixed tooling.
所述机架上还固定设有泵站,供于进给液压油缸和夹装液压油缸。The frame is also fixedly equipped with a pumping station for feeding hydraulic cylinders and clamping hydraulic cylinders.
所述面板上还设有PLC控制箱。The panel is also provided with a PLC control box.
与现有技术相比,本实用新型的优点在于:一种用于细长轴铣通槽的铣槽机,夹紧工件机构通过PLC控制系统,实现细长轴工件夹紧在工装组件内,通过PLC控制系统控制工装往复进给机构和电机,对细长轴工件进行铣通槽工序,操作简单,工作效率高;而且可以通过铣刀位置微调机构对铣刀位置进行调整,提高了定位精确度和产品质量。Compared with the prior art, the utility model has the advantages of: a slot milling machine for slender shaft milling slots, the workpiece clamping mechanism realizes the clamping of the slender shaft workpiece in the tooling assembly through the PLC control system, The tooling reciprocating feed mechanism and motor are controlled by the PLC control system, and the slot milling process is carried out on the slender shaft workpiece, which is easy to operate and high in work efficiency; and the position of the milling cutter can be adjusted through the milling cutter position fine-tuning mechanism, which improves the positioning accuracy degree and product quality.
附图说明Description of drawings
图1为本实用新型实施例一种用于细长轴铣通槽的铣槽机的三维示意图;Fig. 1 is a three-dimensional schematic diagram of a slot milling machine for milling through slots on a slender shaft according to an embodiment of the present invention;
图2为本实用新型实施例一种用于细长轴铣通槽的铣槽机的侧视示意图;Fig. 2 is a schematic side view of a slot milling machine for slot milling of a slender shaft according to an embodiment of the present invention;
图3为本实用新型实施例一种用于细长轴铣通槽的铣槽机的正视示意图;Fig. 3 is a schematic front view of a slot milling machine for slot milling of a slender shaft according to an embodiment of the present invention;
图中1电机、2第一丝杆滑块、3主动皮带轮、4皮带、5从动皮带轮、6刀轴、7第二丝杆滑块、8面板、9机架、10泵站、11铣刀安装箱、12铣刀、13固定工装、14移动工装、15工装底座、16夹装液压油缸、17第二固定座、18滑块、19导轨、20进给液压油缸、21第三固定座、22第一固定座、23 PLC控制控制箱。In the figure, 1 motor, 2 first screw slider, 3 driving pulley, 4 belt, 5 driven pulley, 6 cutter shaft, 7 second screw slider, 8 panel, 9 frame, 10 pumping station, 11 milling Tool installation box, 12 milling cutter, 13 fixed tooling, 14 mobile tooling, 15 tooling base, 16 clamping hydraulic cylinder, 17 second fixed seat, 18 slider, 19 guide rail, 20 feed hydraulic cylinder, 21 third fixed seat , 22 the first fixed seat, 23 PLC control control box.
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
如图1、2、3所示,本实施例中的一种用于细长轴铣通槽的铣槽机,包括机架9和设置在机架9上的面板8,面板8上固定设有第一固定座22和工装往复进给机构,第一固定座22上固定设有铣刀位置微调机构,铣刀位置微调机构上固定连接主动力铣刀总成,工装往复进给机构上设有工装底座15且与工装底座15固定连接,工装底座15上设有工装组件,工装组件设于主动力铣刀总成下方,工装底座15上还设有工件夹装机构,工件夹装机构实现工装组件15对工件的夹紧和松开动作。As shown in Figures 1, 2, and 3, a slot milling machine for slender shaft milling slots in this embodiment includes a frame 9 and a panel 8 arranged on the frame 9, and the panel 8 is fixedly installed There is a first fixed seat 22 and a tooling reciprocating feeding mechanism. The first fixing seat 22 is fixed with a milling cutter position fine-tuning mechanism, and the milling cutter position fine-tuning mechanism is fixedly connected with the active power milling cutter assembly. There is a tooling base 15 and is fixedly connected with the tooling base 15. Tooling components are arranged on the tooling base 15. The tooling components are arranged under the active power milling cutter assembly. The tooling base 15 is also provided with a workpiece clamping mechanism, which realizes The tooling assembly 15 clamps and releases the workpiece.
主动力铣刀总成包括电机1、一组皮带轮、刀轴6和铣刀12,在铣刀位置微调机构上固定设有铣刀安装箱11,刀轴6设于铣刀安装箱11内,露出铣刀安装箱11外的刀轴6一端部固定安装铣刀12,露出铣刀安装箱11外的刀轴6另一端部固定设有从动皮带轮5,电机1固定设于第一固定座22上,电机1输出轴上固定设有主动皮带轮3,主动皮带轮3和从动皮带轮5上设有皮带4,当电机1工作时,电机1输出轴转动带动主动皮带轮3转动,皮带4传输至从动皮带轮5转动,实现刀轴带动铣刀转动。The active milling cutter assembly includes a motor 1, a set of pulleys, a cutter shaft 6 and a milling cutter 12. A milling cutter installation box 11 is fixed on the milling cutter position fine-tuning mechanism, and the cutter shaft 6 is arranged in the milling cutter installation box 11. One end of the cutter shaft 6 exposed outside the milling cutter installation box 11 is fixedly installed with a milling cutter 12, and the other end of the cutter shaft 6 exposed outside the milling cutter installation box 11 is fixedly provided with a driven pulley 5, and the motor 1 is fixed on the first fixed seat 22, the motor 1 output shaft is fixedly provided with a driving pulley 3, and the driving pulley 3 and the driven pulley 5 are provided with a belt 4. When the motor 1 works, the rotation of the motor 1 output shaft drives the driving pulley 3 to rotate, and the belt 4 is transmitted to The driven pulley 5 rotates to realize that the cutter shaft drives the milling cutter to rotate.
铣刀位置微调机构包括第一丝杆滑块2和第二丝杆滑块7,第一丝杆滑块2竖向固定于第一固定座22侧面,第一丝杆滑块2中的滑块上固定设有铣刀安装箱11,第二丝杆滑块7设于第一丝杆滑块2底部且固定于面板8上,第一丝杆滑块2底部固定在第二丝杆滑块7中的滑块上,当转动第一丝杆滑块2中的丝杆时,调整铣刀12相对工装组件的上下位置,即调整铣刀12进刀深浅;当转动第二丝杆滑块7中的丝杆时,调整铣刀12相对工装组件的前后位置,即调整铣刀12对工件的铣槽位置。The milling cutter position fine-tuning mechanism includes a first screw mandrel slider 2 and a second screw mandrel slider 7, the first screw mandrel slider 2 is vertically fixed on the side of the first fixing seat 22, and the slider in the first screw mandrel slider 2 The milling cutter installation box 11 is fixedly arranged on the block, the second screw mandrel slider 7 is arranged on the bottom of the first screw mandrel slider 2 and is fixed on the panel 8, and the bottom of the first screw mandrel slider 2 is fixed on the second screw mandrel slide On the slider in block 7, when turning the screw mandrel in the first screw mandrel slider 2, adjust the up and down position of milling cutter 12 relative to the tooling assembly, that is, adjust the depth of feed of milling cutter 12; when turning the second screw mandrel slide During screw mandrel in block 7, adjust milling cutter 12 relative to the front and rear position of tool assembly, promptly adjust milling cutter 12 to the milling slot position of workpiece.
工装组件包括移动工装14和固定工装13,移动工装14卡设于工装底座15上,固定工装13固定于工装底座15上。The tooling assembly includes a mobile tooling 14 and a fixed tooling 13 , the mobile tooling 14 is clamped on the tooling base 15 , and the fixed tooling 13 is fixed on the tooling base 15 .
工装往复进给机构包括导轨19、滑块18、第三固定架21和进给液压油缸20,导轨19固定于面板8上,导轨19上设有滑块18,滑块18可以沿着导轨19作直线运动,滑块18上固定设有工装底座15,第三固定架21固定于导轨19一侧,进给液压油缸20设于第三固定架21内,进给液压油缸20伸出端与工装底座15固定连接,进给液压油缸20伸出端伸出和缩回动作,实现工装底座15相对导轨19作往复进给运动。The tooling reciprocating feeding mechanism includes a guide rail 19, a slider 18, a third fixed frame 21 and a feed hydraulic cylinder 20. The guide rail 19 is fixed on the panel 8, and the guide rail 19 is provided with a slider 18, which can move along the guide rail 19. For linear motion, the slider 18 is fixed with a tooling base 15, the third fixed frame 21 is fixed on one side of the guide rail 19, the feed hydraulic cylinder 20 is arranged in the third fixed frame 21, and the extended end of the feed hydraulic cylinder 20 is connected to the The tooling base 15 is fixedly connected, and the extended end of the feed hydraulic cylinder 20 stretches out and retracts, so that the tooling base 15 performs reciprocating feeding motion relative to the guide rail 19 .
工件夹紧机构包括第二固定架17和夹装液压油缸16,第二固定架17固定于工装底座15,夹装液压油缸16设于第二固定架17内,夹装液压油缸16伸出端与移动工装14固定连接,夹装液压油缸16伸出端伸出时,实现移动工装14相对固定工装13靠近,实现对工件夹紧;夹装液压油缸16伸出端缩回时,实现移动工装14相对固定工装13远离,实现对工件松开。工件通过工件夹紧机构固定在工装组件内,对于直径小的轴也可以轻松的固定在工装组件内,操作简单,安全可靠。The workpiece clamping mechanism includes a second fixed frame 17 and a clamping hydraulic cylinder 16, the second fixed frame 17 is fixed on the tooling base 15, the clamping hydraulic cylinder 16 is arranged in the second fixed frame 17, and the extending end of the clamping hydraulic cylinder 16 It is fixedly connected with the mobile tooling 14, and when the extended end of the clamping hydraulic cylinder 16 is stretched out, the mobile tooling 14 is close to the fixed tooling 13 to realize the clamping of the workpiece; when the extending end of the clamping hydraulic cylinder 16 is retracted, the mobile tooling is realized 14 is far away from relative fixed tooling 13, realizes unclamping to workpiece. The workpiece is fixed in the tooling assembly through the workpiece clamping mechanism, and the shaft with a small diameter can also be easily fixed in the tooling assembly, which is easy to operate, safe and reliable.
机架9底部固定设有泵站10,面板8上固定设有PLC控制箱23,进给液压油缸20和夹装液压油缸16通过泵站10提供动力运行的。通过设定PLC控制系统完成细长轴整个加工。A pumping station 10 is fixed on the bottom of the frame 9, a PLC control box 23 is fixed on the panel 8, and the feed hydraulic cylinder 20 and the clamping hydraulic cylinder 16 are powered by the pumping station 10 for operation. The entire processing of the slender shaft is completed by setting the PLC control system.
将需要加工的细长轴工件放入工装组件内,PLC控制泵站对夹装液压油缸16给油,夹装液压油缸16伸出端伸出带动移动工装14向固定工装13靠近,工件固定在工装组件内,通过铣刀位置微调机构调整铣刀位置,调整好后PLC控制电机1和进给液压油缸20开始工作,工件实现往复运动,铣刀12开始对工件铣通槽。Put the slender shaft workpiece to be processed into the tooling assembly, the PLC controls the pump station to supply oil to the clamped hydraulic cylinder 16, and the extended end of the clamped hydraulic cylinder 16 stretches out to drive the mobile tooling 14 to approach the fixed tooling 13, and the workpiece is fixed on In the tooling assembly, the position of the milling cutter is adjusted by the milling cutter position fine-tuning mechanism. After the adjustment, the PLC controls the motor 1 and the feed hydraulic cylinder 20 to start working, the workpiece realizes reciprocating motion, and the milling cutter 12 starts to mill the groove on the workpiece.
除上述实施例外,本实用新型还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本实用新型权利要求的保护范围之内。In addition to the above-mentioned embodiments, the utility model also includes other implementation modes, and any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the utility model.
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| CN201920179735.3U CN209716555U (en) | 2019-01-31 | 2019-01-31 | A kind of slotter for elongated shaft milling through slot |
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| CN (1) | CN209716555U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719329A (en) * | 2019-01-31 | 2019-05-07 | 江阴法尔胜精密机械有限公司 | A kind of slotter for elongated shaft milling through slot |
-
2019
- 2019-01-31 CN CN201920179735.3U patent/CN209716555U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719329A (en) * | 2019-01-31 | 2019-05-07 | 江阴法尔胜精密机械有限公司 | A kind of slotter for elongated shaft milling through slot |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 214445 No. 1, Jinxiu Road, Shizhuang, Huangtu Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee after: Jiangsu farsheng Seiko technology Co.,Ltd. Address before: 214445 No. 1, Jinxiu Road, Shizhuang, Huangtu Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: JIANGYIN FASTEN PRECISION MACHINERY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191203 |
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| CF01 | Termination of patent right due to non-payment of annual fee |