CN207447442U - A kind of multi-functional screw rod processing unit (plant) - Google Patents
A kind of multi-functional screw rod processing unit (plant) Download PDFInfo
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- CN207447442U CN207447442U CN201721572067.8U CN201721572067U CN207447442U CN 207447442 U CN207447442 U CN 207447442U CN 201721572067 U CN201721572067 U CN 201721572067U CN 207447442 U CN207447442 U CN 207447442U
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- 238000003801 milling Methods 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims abstract description 3
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 3
- 125000003003 spiro group Chemical group 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 230000003746 surface roughness Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
本实用新型公开了一种多功能螺杆加工装置,能够对挤出机螺杆进行精密加工,加工效率高,而且能够适应不同螺纹尺寸、不同长度、不同直径的螺杆加工,以及锥形螺杆机及其他各种异形螺杆的加工;采用位置可调节的尾座,能够适应不同长度的螺杆的加工;采用横向和纵向进给,可实现不同长度、不同直径的螺杆的加工,配合数控装置,能够实现锥形螺杆或其他异形螺杆的加工;刀具支撑座底部设有旋转驱动装置,旋转驱动装置可驱动刀具支撑座在水平面内围绕一轴线相对于纵向滑架转动一定角度,从而实现具有不同倾斜角度螺纹的螺杆的加工;本实用新型采用外切式旋风铣刀盘,旋风铣刀盘采用硬质合金成型刀,并采用压缩空气进行排屑冷却,实现高效加工。
The utility model discloses a multifunctional screw rod processing device, which can precisely process the screw rod of an extruder, has high processing efficiency, and can adapt to screw rod processing with different thread sizes, different lengths and different diameters, as well as tapered screw machines and other screw machines. Processing of various special-shaped screws; the position-adjustable tailstock can adapt to the processing of screws of different lengths; the use of horizontal and vertical feed can realize the processing of screws of different lengths and diameters; The processing of shaped screw or other special-shaped screw; the bottom of the tool support seat is equipped with a rotary drive device, which can drive the tool support seat to rotate a certain angle around an axis in the horizontal plane relative to the longitudinal carriage, so as to realize threads with different inclination angles. Screw processing; the utility model adopts a circumscribed whirlwind milling cutter, and the whirlwind milling cutter adopts a hard alloy forming knife, and uses compressed air for chip removal and cooling to achieve efficient processing.
Description
技术领域technical field
本实用新型属于螺杆加工技术领域,尤其涉及一种多功能螺杆加工装置。The utility model belongs to the technical field of screw rod processing, in particular to a multifunctional screw rod processing device.
背景技术Background technique
螺杆是机械领域常见的部件,通常为外表面切有螺旋槽的圆柱或者切有锥面螺旋槽的圆锥。对于一些特殊螺杆,如塑料挤出机上的螺杆,螺杆是其核心部件。挤出机的螺杆一般分为几段,各段的尺寸精度对产品的质量影响较大,而且有的螺杆各段螺纹尺寸均不相同,有的螺杆长度很长,这些都给螺杆的加工带来很大困难。现有技术中的螺杆加工常采用车削等工艺,但这些加工方法加工质量较低,影响后续的处理,而且由于挤出机螺杆螺纹较深,螺距较大,加工效率较低,而且现有的螺杆加工设备加工范围较小,无法满足多种尺寸大小的螺杆加工。The screw is a common part in the mechanical field, usually a cylinder with a spiral groove cut on the outer surface or a cone cut with a conical surface with a spiral groove. For some special screws, such as those on plastic extruders, the screw is the core component. The screw of the extruder is generally divided into several sections, and the dimensional accuracy of each section has a great influence on the quality of the product, and some screw sections have different thread sizes, and some screw lengths are very long. Come very difficult. The screw processing in the prior art often adopts turning and other processes, but the processing quality of these processing methods is low, which affects the subsequent processing, and because the screw thread of the extruder is deep and the pitch is large, the processing efficiency is low, and the existing The processing range of screw processing equipment is small, which cannot meet the processing of screws of various sizes.
实用新型内容Utility model content
本实用新型提供一种多功能螺杆加工装置,能够对挤出机螺杆进行精密加工,加工效率高,而且能够适应不同螺纹尺寸、不同长度、不同直径的螺杆加工,以及锥形螺杆机及其他各种异形螺杆的加工。The utility model provides a multifunctional screw processing device, which can precisely process the screw of an extruder, has high processing efficiency, and can adapt to screw processing of different thread sizes, different lengths, and different diameters, as well as conical screw machines and other various screw machines. Processing of a special-shaped screw.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种多功能螺杆加工装置,其特征在于:包括水平设置的工作台,工作台前侧左端设置有螺杆夹紧装置,所述螺杆夹紧装置左端设置有螺杆驱动装置,所述工作台前侧右端设置有尾座,所述尾座通过滑板设置在两条相互平行的导轨上,所述导轨沿所述工作台的横向水平设置,并通过手轮调节所述尾座的横向位置;螺杆坯料沿所述工作台横向水平设置,所述螺杆坯料的一端通过所述螺杆夹紧装置夹紧,另一端通过所述尾座的气动顶尖顶紧;所述工作台的后侧水平设置有两条相互平行的横向导轨,两条横向导轨中间设置由横向伺服电机驱动的横向丝杠,横向滑架水平设置在两条横向导轨上,并通过所述横向丝杠驱动沿所述工作台横向滑动;所述横向滑架上水平设置有两条相互平行的纵向导轨,两条纵向导轨中间设置由纵向伺服电机驱动的纵向丝杠,纵向滑架水平设置在两条纵向导轨上,并通过所述纵向丝杠驱动沿所述工作台纵向滑动;所述纵向滑架上设置有刀具支撑座,所述刀具支撑座底部设有旋转驱动装置,所述旋转驱动装置可驱动所述刀具支撑座在水平面内围绕一转轴相对于所述纵向滑架转动一角度;所述刀具支撑座前侧通过轴承支撑有刀具主轴,所述刀具主轴一端设有外切式旋风铣刀盘,另一端设置有从动带轮,所述刀具支撑座后侧设有轴线与刀具主轴平行的主轴电机,所述主轴电机输出轴上设有主动带轮,所述主动带轮和所述从动带轮之间设置有传动皮带;旋风铣刀盘采用硬质合金成型刀,并采用压缩空气进行排屑冷却。A multifunctional screw processing device, characterized in that it includes a horizontally arranged workbench, a screw clamping device is provided at the left end of the front side of the workbench, a screw drive device is provided at the left end of the screw clamping device, and the front side of the workbench The right end is provided with a tailstock, and the tailstock is arranged on two mutually parallel guide rails through a slide plate, and the guide rails are arranged horizontally along the transverse direction of the workbench, and the transverse position of the tailstock is adjusted by a hand wheel; the screw blank It is arranged horizontally along the horizontal direction of the workbench, one end of the screw blank is clamped by the screw clamping device, and the other end is clamped by the pneumatic top of the tailstock; two horizontally arranged on the rear side of the workbench Horizontal guide rails parallel to each other, a horizontal screw driven by a horizontal servo motor is arranged in the middle of the two horizontal guide rails, and the horizontal carriage is horizontally arranged on the two horizontal guide rails, and is driven by the horizontal screw to slide laterally along the workbench; Two longitudinal guide rails parallel to each other are arranged horizontally on the horizontal carriage, and a longitudinal lead screw driven by a longitudinal servo motor is arranged in the middle of the two longitudinal guide rails. The longitudinal carriage is horizontally arranged on the two longitudinal guide rails, and passes through the longitudinal The lead screw is driven to slide longitudinally along the workbench; a tool support seat is provided on the longitudinal carriage, and a rotary drive device is provided at the bottom of the tool support seat, and the rotary drive device can drive the tool support seat in the horizontal plane Rotate an angle around a rotating shaft relative to the longitudinal carriage; the front side of the tool support seat supports a tool spindle through bearings, one end of the tool spindle is provided with a circumscribed whirling cutter disc, and the other end is provided with a driven belt The rear side of the tool support seat is provided with a main shaft motor whose axis is parallel to the main shaft of the tool. The output shaft of the main shaft motor is provided with a driving pulley, and a driving pulley is provided between the driving pulley and the driven pulley. Belt; Whirlwind milling cutter disc adopts carbide forming knives and uses compressed air for chip cooling.
进一步地,所述螺杆夹紧装置为卡盘。Further, the screw clamping device is a chuck.
进一步地,所述丝杠为精密滚珠丝杠。Further, the screw is a precision ball screw.
进一步地,还包括数控装置,用于实现自动化控制。Further, it also includes a numerical control device for realizing automatic control.
相对于现有技术,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型采用位置可调节的尾座,能够适应不同长度的螺杆的加工;采用横向和纵向进给,可实现不同长度、不同直径的螺杆的加工,配合数控装置,能够实现锥形螺杆或其他异形螺杆的加工;刀具支撑座底部设有旋转驱动装置,旋转驱动装置可驱动刀具支撑座在水平面内围绕一轴线相对于纵向滑架转动一定角度,从而实现具有不同倾斜角度螺纹的螺杆的加工;The utility model adopts a position-adjustable tailstock, which can adapt to the processing of screws with different lengths; adopts horizontal and vertical feeding, can realize the processing of screws with different lengths and different diameters, and cooperates with a numerical control device to realize tapered screws or other Processing of special-shaped screws; the bottom of the tool support seat is equipped with a rotary drive device, which can drive the tool support seat to rotate a certain angle around an axis in the horizontal plane relative to the longitudinal carriage, so as to realize the processing of screws with threads of different inclination angles;
本实用新型采用外切式旋风铣刀盘,旋风铣刀盘采用硬质合金成型刀,并采用压缩空气进行排屑冷却,实现高效加工;旋风铣可以实现干切削、重载切削、难加工材料和超高速切削,消耗动力小,表面粗糙度能达到Ra0.8μm,工件主轴转速慢,运动精度高、动态稳定性好。The utility model adopts an external cutting whirlwind milling cutter head, and the whirlwind milling cutter head adopts a hard alloy forming knife, and uses compressed air for chip removal and cooling to realize high-efficiency processing; the whirlwind milling can realize dry cutting, heavy-duty cutting, and difficult-to-machine materials. And ultra-high-speed cutting, low power consumption, surface roughness can reach Ra0.8μm, slow workpiece spindle speed, high motion accuracy, and good dynamic stability.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
附图中各标号所代表的部件列表如下:The list of parts represented by each label in the accompanying drawings is as follows:
1螺杆驱动装置,2螺杆夹紧装置,3工作台,4螺杆坯料,5尾座,6手轮,7导轨,8滑板,9横向伺服电机,10刀具支撑座,11纵向滑架,12纵向丝杠,13纵向伺服电机,14横向滑架,15纵向导轨,16横向导轨,17横向丝杠,18主轴电机,19转轴,20旋风铣刀盘,21从动带轮,22传动皮带,23主动带轮。1 screw driving device, 2 screw clamping device, 3 worktable, 4 screw blank, 5 tailstock, 6 hand wheel, 7 guide rail, 8 slide plate, 9 horizontal servo motor, 10 tool support seat, 11 longitudinal carriage, 12 longitudinal Lead screw, 13 longitudinal servo motor, 14 transverse carriage, 15 longitudinal guide rail, 16 transverse guide rail, 17 transverse lead screw, 18 spindle motor, 19 rotating shaft, 20 whirlwind milling cutter disc, 21 driven pulley, 22 drive belt, 23 Active pulley.
具体实施方式Detailed ways
为了使本实用新型目的、技术方案和优点更加清楚,下面结合附图对本实用新型作进一步的详细说明。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,本实用新型的一种多功能螺杆加工装置,包括水平设置的工作台3,工作台3前侧左端设置有螺杆夹紧装置2,所述螺杆夹紧装置2左端设置螺杆驱动装置1,所述工作台3前侧右端设置有尾座5,所述尾座5通过滑板8设置在两条相互平行的导轨7上,所述导轨7沿所述工作台3横向水平设置,并通过手轮6调节所述尾座5的左右位置;通过设置位置可调节的尾座,能够适应不同长度的螺杆的加工;螺杆坯料4沿所述工作台3横向水平设置,所述螺杆坯料4的一端通过所述螺杆夹紧装置2夹紧,另一端通过所述尾座5的气动顶尖顶紧;所述工作台3的后侧水平设置有两条相互平行的横向导轨16,两条横向导轨16中间设置由横向伺服电机9驱动的横向丝杠17,横向滑架14水平设置在两条横向导轨16上,并通过所述横向丝杠17驱动沿所述工作台3横向滑动;所述横向滑架14上水平设置有两条相互平行的纵向导轨15,两条纵向导轨15中间设置由纵向伺服电机13驱动的纵向丝杠12,纵向滑架11水平设置在两条纵向导轨15上,并通过所述纵向丝杠12驱动沿所述工作台3纵向滑动;采用横向和纵向进给,可实现不同长度、不同直径的螺杆的加工;所述纵向滑架11上设置有刀具支撑座10,所述刀具支撑10座底部设有旋转驱动装置,所述旋转驱动装置可驱动所述刀具支撑座10在水平面内围绕一转轴19相对于所述纵向滑架转动一定角度,从而实现具有不同倾斜角度螺纹的螺杆的加工;所述刀具支撑座10前侧通过轴承支撑有刀具主轴,所述刀具主轴一端设有外切式旋风铣刀盘20,另一端设置有从动带轮21,所述刀具支撑座10后侧设有轴线与刀具主轴平行的主轴电机18,所述主轴电机18输出轴上设有主动带轮23,所述主动带轮23和所述从动带轮21之间设置有传动皮带22;旋风铣刀盘采用硬质合金成型刀,并采用压缩空气进行排屑冷却,实现高效加工;采用旋风铣加工后的表面粗糙度能达到Ra0.8μm,工件主轴转速慢,运动精度高、动态稳定性好。As shown in Figure 1, a multifunctional screw processing device of the present invention includes a horizontally arranged workbench 3, a screw clamping device 2 is provided at the left end of the front side of the workbench 3, and a screw clamping device 2 is provided at the left end of the screw clamping device 2. Drive device 1, the front right end of the workbench 3 is provided with a tailstock 5, the tailstock 5 is arranged on two mutually parallel guide rails 7 through a slide plate 8, and the guide rails 7 are arranged horizontally along the transverse direction of the workbench 3 , and adjust the left and right positions of the tailstock 5 through the hand wheel 6; by setting the adjustable tailstock, it can adapt to the processing of screws of different lengths; the screw blank 4 is arranged horizontally along the horizontal direction of the workbench 3, and the screw One end of the blank 4 is clamped by the screw clamping device 2, and the other end is clamped by the pneumatic top of the tailstock 5; the rear side of the workbench 3 is horizontally provided with two transverse guide rails 16 parallel to each other. A horizontal screw 17 driven by a horizontal servo motor 9 is arranged in the middle of the horizontal guide rails 16, and the horizontal carriage 14 is horizontally arranged on the two horizontal guide rails 16, and driven by the horizontal screw 17 to slide laterally along the workbench 3; Two longitudinal guide rails 15 parallel to each other are arranged horizontally on the described transverse carriage 14, and a longitudinal lead screw 12 driven by a longitudinal servo motor 13 is arranged in the middle of the two longitudinal guide rails 15, and the longitudinal carriage 11 is horizontally arranged on the two longitudinal guide rails 15. , and slide longitudinally along the worktable 3 through the longitudinal screw 12; using transverse and longitudinal feeding, the processing of screws with different lengths and different diameters can be realized; the longitudinal carriage 11 is provided with a tool support Seat 10, the bottom of the tool support 10 is provided with a rotary drive device, the rotary drive device can drive the tool support seat 10 to rotate a certain angle around a rotating shaft 19 in the horizontal plane relative to the longitudinal carriage, so as to achieve Processing of screws with different inclination angles; the front side of the tool support seat 10 is supported by a tool spindle through bearings, one end of the tool spindle is provided with a circumscribed whirling milling cutter disc 20, and the other end is provided with a driven pulley 21, The rear side of the tool support seat 10 is provided with a main shaft motor 18 whose axis is parallel to the main shaft of the tool. There is a transmission belt 22 between them; the whirling milling cutter disc adopts carbide forming knives, and uses compressed air for chip removal and cooling to achieve high-efficiency machining; the surface roughness after whirling milling can reach Ra0.8μm, and the spindle speed of the workpiece is slow , high motion precision and good dynamic stability.
进一步的所述螺杆夹紧装置为卡盘,所述丝杠为精密滚珠丝杠,还包括数控装置,用于实现自动化控制,通过数控装置能够实现锥形螺杆或其他异形螺杆的加工,适应范围广。Further, the screw clamping device is a chuck, the screw is a precision ball screw, and also includes a numerical control device for realizing automatic control, through which the processing of tapered screws or other special-shaped screws can be realized, and the scope of application wide.
以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本实用新型整体构思前提下,还可以作出若干改变和改进,这些也应该视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those skilled in the art, without departing from the overall concept of the utility model, some changes and improvements can also be made, and these should also be regarded as Protection scope of the present utility model.
Claims (4)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108971670A (en) * | 2018-08-23 | 2018-12-11 | 中山迈雷特智能装备有限公司 | A kind of whirling mill and its working method |
WO2022036915A1 (en) * | 2020-08-17 | 2022-02-24 | 江苏晨光数控机床有限公司 | Numerical-control cyclone milling machine |
CN117381502A (en) * | 2023-11-08 | 2024-01-12 | 浙江精劲机械有限公司 | Wear-resistant alloy screw rod integrated forming device and processing technology thereof |
-
2017
- 2017-11-22 CN CN201721572067.8U patent/CN207447442U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108971670A (en) * | 2018-08-23 | 2018-12-11 | 中山迈雷特智能装备有限公司 | A kind of whirling mill and its working method |
WO2022036915A1 (en) * | 2020-08-17 | 2022-02-24 | 江苏晨光数控机床有限公司 | Numerical-control cyclone milling machine |
CN117381502A (en) * | 2023-11-08 | 2024-01-12 | 浙江精劲机械有限公司 | Wear-resistant alloy screw rod integrated forming device and processing technology thereof |
CN117381502B (en) * | 2023-11-08 | 2024-03-29 | 浙江精劲机械有限公司 | Wear-resistant alloy screw rod integrated forming device and processing technology thereof |
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