CN209707279U - Compression shear test device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种用于对橡胶支座进行压剪试验的压剪试验装置。The utility model relates to a compression-shear test device for performing a compression-shear test on a rubber bearing.
背景技术Background technique
随着大型压剪试验机的加载吨位越来越大,而试件的高度有需要有一个很大的变化空间,因此如果把试验机的横梁固定,会给试验造成很多的不便,对于后期的试验也造成很大的成本开销。As the loading tonnage of large-scale compression-shear testing machines increases, the height of the test piece needs to have a large room for change. Therefore, if the beam of the testing machine is fixed, it will cause a lot of inconvenience to the test. Trials are also costly.
传统的压剪试验装置中,一般是采用丝杠升降机构来实现对横梁高度的调整,丝杠升降机构具有升降后自锁的能力,但是丝杠升降机构的典型缺点是,通过丝母的旋转来带动丝杠直线运动,升降动作较慢,升降效率低。In the traditional compression-shear test device, the screw lifting mechanism is generally used to adjust the height of the beam. The screw lifting mechanism has the ability of self-locking after lifting, but the typical disadvantage of the screw lifting mechanism is that through the rotation of the screw nut To drive the lead screw to move in a straight line, the lifting action is slow and the lifting efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种压剪试验装置,以解决现有技术中利用丝杠升降机构来实现横梁升降而导致的横梁升降效率低的问题。The purpose of the utility model is to provide a compression-shear test device to solve the problem in the prior art that the lifting efficiency of the beam is low due to the use of a screw lifting mechanism to realize the lifting of the beam.
为解决上述技术问题,本实用新型的技术方案如下:For solving the problems of the technologies described above, the technical scheme of the utility model is as follows:
一种压剪试验装置,包括设置有竖向加载机构、横向加载机构的机构架,机构架包括底座、立柱和横梁,横梁沿上下方向导向移动装配于立柱上,机构架上设置有驱动横梁沿立柱上下移动的横梁升降缸,立柱上设置有沿上下方向分布的立柱键槽,横梁上设置有与立柱键槽相对应的横梁键槽,在立柱上设置有键块驱动机构,键块驱动机构的动力输出端上设置有用于沿水平方向插入到横梁键槽与对应立柱键槽中的键块。A compression-shear test device, comprising a mechanism frame provided with a vertical loading mechanism and a lateral loading mechanism. The mechanism frame includes a base, a column and a beam. The beam lifting cylinder for the column to move up and down. The column is provided with column keyways distributed along the up and down direction. A key block for inserting into the keyway of the beam and the keyway of the corresponding column along the horizontal direction is arranged on the end.
键块驱动机构包括设置于横梁侧部的键块驱动缸,键块与键块驱动缸并列布置,键块驱动缸的活塞杆形成键块驱动机构的动力输出端,键块驱动缸的活塞杆通过连接件与键块固定连接。The key block driving mechanism includes a key block driving cylinder arranged on the side of the beam, the key block and the key block driving cylinder are arranged side by side, the piston rod of the key block driving cylinder forms the power output end of the key block driving mechanism, and the piston rod of the key block driving cylinder The connecting piece is fixedly connected with the key block.
立柱的顶部固定有固定梁,所述横梁升降缸设置于所述固定梁上。A fixed beam is fixed on the top of the column, and the beam lifting cylinder is arranged on the fixed beam.
所述竖向加载机构包括加载板,横向加载机构的动力输出端上连接有与加载板相对布置的上侧箱板和/或下侧箱板用于对相应橡胶支座施加剪切力的剪力箱,机构架上设置有伸入所述剪力箱内部的反力座,反力座与所述剪力箱的内壁之间设置有三个沿圆周方向均匀间隔布置的剪切液压缸,剪切液压缸的一端通过第一铰接结构与反力座铰接相连,剪切液压缸的另外一端通过第二铰接结构与剪力箱的内壁铰接相连。The vertical loading mechanism includes a loading plate, and the power output end of the lateral loading mechanism is connected with an upper side box plate and/or a lower side box plate arranged opposite to the loading plate for applying a shear force to the corresponding rubber bearing. Force box, the mechanism frame is provided with a reaction force seat extending into the interior of the shear force box, and three shear hydraulic cylinders are arranged at even intervals along the circumferential direction between the reaction force seat and the inner wall of the shear force box. One end of the cutting hydraulic cylinder is hingedly connected with the reaction force seat through the first hinge structure, and the other end of the shearing hydraulic cylinder is hingedly connected with the inner wall of the shear force box through the second hinge structure.
第一铰接结构、第二铰接结构的轴线均沿上下方向延伸,第二铰接结构包括铰轴和通过铰接孔与铰轴相连的铰轴连板,铰轴连板相对铰轴能够上下活动。The axes of the first hinge structure and the second hinge structure both extend up and down. The second hinge structure includes a hinge shaft and a hinge connecting plate connected to the hinge shaft through a hinge hole. The hinge connecting plate can move up and down relative to the hinge shaft.
所述反力座为底部固定于所述底座上的柱形结构,剪力箱的下侧箱板上开设有供反力座上端穿过的反力座穿孔,剪力箱的上侧箱板与横梁之间形成橡胶支座第一放置空间,竖向加载机构包括竖向布置于所述底座上的竖向加载缸,竖向加载缸的活塞杆顶部设置有加载板,加载板与所述剪力箱的下侧箱板之间形成橡胶支座第二放置空间。The reaction seat is a cylindrical structure whose bottom is fixed on the base. The lower side box plate of the shear box is provided with a reaction seat perforation for the upper end of the reaction seat to pass through. The upper side box plate of the shear box The first placement space for the rubber bearing is formed between the crossbeam, the vertical loading mechanism includes a vertical loading cylinder vertically arranged on the base, the top of the piston rod of the vertical loading cylinder is provided with a loading plate, and the loading plate is connected to the A second space for placing the rubber bearing is formed between the lower side box plates of the shear box.
本实用新型的有益效果为:本实用新型中横梁的移动分为两步,第一步通过立柱升降缸带动横梁沿立柱升降移动,第二步,键块驱动机构带动键块插入到横梁键槽与对应的立柱键槽中,通过键块与键槽的配合来实现对横梁的固定,以承担相应的加载力,通过立柱升降缸可以实现横梁快速的升降移动调整。The beneficial effects of the utility model are as follows: the movement of the beam in the utility model is divided into two steps. The first step is to drive the beam to move up and down along the column through the column lifting cylinder. In the second step, the key block driving mechanism drives the key block to be inserted into the key groove of the beam and In the corresponding keyway of the column, the beam is fixed through the cooperation of the key block and the keyway to bear the corresponding loading force, and the rapid lifting and moving adjustment of the beam can be realized through the column lifting cylinder.
附图说明Description of drawings
图1是本实用新型的实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1 of the present utility model;
图2是图1中剪切液压缸的与剪力箱的配合示意图;Fig. 2 is the cooperative schematic diagram of the shear hydraulic cylinder and the shear force box in Fig. 1;
图3是图1中底座与竖向加载缸的配合示意图;Fig. 3 is a schematic diagram of cooperation between the base and the vertical loading cylinder in Fig. 1;
图4是图1中竖向加载缸与快速锁紧装置的配合示意图;Fig. 4 is a schematic diagram of cooperation between the vertical loading cylinder and the quick locking device in Fig. 1;
图5是图4中快速夹紧装置的结构示意图;Fig. 5 is a schematic structural view of the quick clamping device in Fig. 4;
图6是图1中键块驱动机构有键块的配合示意图;Fig. 6 is a schematic diagram of the cooperation of the key block drive mechanism in Fig. 1 with the key block;
图7是图6的俯视图;Figure 7 is a top view of Figure 6;
图8是本实用新型中压剪试验装置的实施例2的结构示意图。Fig. 8 is a schematic structural view of Embodiment 2 of the medium-pressure shear test device of the present invention.
具体实施方式Detailed ways
本实用新型中压剪试验装置的实施例1如图1~7所示:包括设置有竖向加载机构、横向加载机构的机构架,机构架包括底座25和固定于底座上的四根立柱9,四根立柱分为左右两对,每对立柱均包括前后两根所述的立柱。立柱的顶部固定有固定梁1,立柱上于固定梁1的下侧导向移动装配有横梁,横梁上设置有沿竖向贯穿横梁的立柱穿孔,横梁通过立柱穿孔与立柱沿上下方向导向移动配合。固定梁上设置有竖向布置的与横梁上端相连以带动横梁上下移动调整的横梁升降缸2。Embodiment 1 of the medium-pressure shear test device of the present utility model is shown in Figures 1 to 7: it includes a mechanism frame provided with a vertical loading mechanism and a lateral loading mechanism, and the mechanism frame includes a base 25 and four columns 9 fixed on the base , the four columns are divided into left and right pairs, and each pair of columns includes two front and rear columns. The top of the column is fixed with a fixed beam 1, and the lower side of the column guides and moves with a crossbeam. The crossbeam is provided with a column perforation vertically penetrating the beam. The fixed beam is provided with a vertically arranged beam lifting cylinder 2 connected to the upper end of the beam to drive the beam to move up and down.
压剪试验机还包括上侧箱板14和下侧箱板19用于对相应橡胶支座10施加水平方向剪切力的剪力箱11,竖向加载机构包括四个竖向布置于底座上的竖向加载缸23,竖向加载缸23的活塞杆顶部设置有加载板27,本实施例中,剪力箱的上侧箱板14与横梁12之间形成橡胶支座第一放置空间,加载板27与剪力箱的下侧箱板19之间形成橡胶支座第二放置空间。剪力箱的下侧箱板上开设有反力座穿孔20,第一放置空间、第二放置空间位于反力座穿孔的右侧。底座上固定有上端伸入到剪力箱内部的反力座24,本实施例中反力座为位于四个竖向加载缸之间的柱形结构。反力座与剪力箱的内壁15之间设置有三个沿圆周方向均匀间隔布置的剪切液压缸13,剪切液压缸13的一端通过第一铰接结构与反力座铰接相连,剪切液压缸的另外一端通过第二铰接结构与剪力箱的内壁铰接相连,第一铰接结构、第二铰接结构的轴线均沿上下方向延伸,第二铰接结构包括铰轴16和通过铰接孔与铰轴相连的铰轴连板18,剪力箱的内壁上固定有上下间隔布置的铰轴连接耳板17,铰轴16固定(或转动装配于)铰轴连接耳板上,铰轴连板18固定于剪切液压缸13的活塞杆上,两个铰轴连接耳板17之间的间距大于铰轴连板18的厚度,因此铰轴连板相对铰轴能够上下活动,该设置形式,使得竖向加载缸对橡胶支座进行竖向加载时,该竖向力不会传递到剪切液压缸上,一方面保证向橡胶支座输出竖向加载力的准确性,另外也能够避免竖向加载力对剪切液压缸造成损坏。第一铰接结构包括固定于反力座上的耳板,耳板上设置有竖向铰接轴22,剪切液压缸的缸体上固定有与竖向铰接轴转动连接的连板21。The compression-shear testing machine also includes an upper side box plate 14 and a lower side box plate 19 for applying a shear box 11 in a horizontal direction to the corresponding rubber bearing 10, and the vertical loading mechanism includes four vertically arranged on the base. The vertical loading cylinder 23, the top of the piston rod of the vertical loading cylinder 23 is provided with a loading plate 27, in this embodiment, the first placement space of the rubber bearing is formed between the upper side box plate 14 of the shear box and the cross beam 12, A second storage space for the rubber bearing is formed between the loading plate 27 and the lower side box plate 19 of the shear box. The lower side box plate of the shear box is provided with a reaction force seat perforation 20, and the first placement space and the second placement space are located on the right side of the reaction force seat perforation. The base is fixed with a reaction seat 24 whose upper end extends into the shear box. In this embodiment, the reaction seat is a columnar structure located between four vertical loading cylinders. Three shearing hydraulic cylinders 13 arranged at even intervals along the circumferential direction are arranged between the reaction force seat and the inner wall 15 of the shear force box. One end of the shear hydraulic cylinder 13 is hingedly connected with the reaction force seat through a first hinge structure, and the shear hydraulic pressure The other end of the cylinder is hingedly connected with the inner wall of the shear box through the second hinged structure. The axes of the first hinged structure and the second hinged structure extend along the up and down direction. The connected hinge connecting plate 18, the inner wall of the shear box is fixed with hinge connecting lugs 17 arranged at intervals up and down, the hinge 16 is fixed (or rotatably assembled) on the hinge connecting lug, and the hinge connecting plate 18 is fixed On the piston rod of the shearing hydraulic cylinder 13, the distance between the two hinge connecting lugs 17 is greater than the thickness of the hinge connecting plate 18, so the hinge connecting plate can move up and down relative to the hinge. This arrangement makes the vertical When the rubber bearing is loaded vertically to the loading cylinder, the vertical force will not be transmitted to the shearing hydraulic cylinder. On the one hand, the accuracy of the vertical loading force output to the rubber bearing can be ensured, and the vertical loading can also be avoided. The force causes damage to the shear hydraulic cylinder. The first hinged structure includes an ear plate fixed on the reaction force seat, a vertical hinge shaft 22 is arranged on the ear plate, and a connecting plate 21 rotatably connected with the vertical hinge shaft is fixed on the cylinder body of the shearing hydraulic cylinder.
在本实施例中,四个竖向加载缸23呈菱形分布,前后两个竖向加载缸的最大加载力为2000T,左右两个竖向加载缸的最大加载力为1000T,竖向加载缸的活塞杆通过快速锁紧装置28与加载板27相连,快速锁紧装置可以实现对应活塞杆与加载板的快速连接脱离,当需要竖向加载机构输出6000T竖向加载力时,四个竖向加载缸同时工作;当需要竖向加载机构输出2000T竖向加载力时,断开前后两个竖向加载缸与加载板的连接,只需左右两个竖向加载缸工作;当需要竖向加载机构输出4000T竖向加载力时,断开左右两个竖向加载缸与加载板的连接,只需前后两个竖向加载缸工作,这样可以实现多吨位的加载操作。In this embodiment, the four vertical loading cylinders 23 are distributed in a diamond shape, the maximum loading force of the front and rear two vertical loading cylinders is 2000T, the maximum loading force of the left and right two vertical loading cylinders is 1000T, and the maximum loading force of the two vertical loading cylinders is 1000T. The piston rod is connected to the loading plate 27 through the quick locking device 28, which can realize the rapid connection and disengagement of the corresponding piston rod and the loading plate. When the vertical loading mechanism is required to output a vertical loading force of 6000T, the four vertical loading The cylinders work at the same time; when the vertical loading mechanism is required to output 2000T vertical loading force, the connection between the front and rear two vertical loading cylinders and the loading plate is disconnected, and only the left and right vertical loading cylinders are required to work; when the vertical loading mechanism is required When outputting a vertical loading force of 4000T, disconnect the left and right vertical loading cylinders from the loading plate, and only need the front and rear vertical loading cylinders to work, so that multi-tonnage loading operations can be realized.
快速锁紧装置28包括环形结构的盒状结构的装置座,装置座固定于加载板27的下板面上,装置座包括上盒板50、下盒板52及固定于上盒板50、下盒板52之间的内圈40和外圈39,内圈上沿圆周方向分布有三个沿内圈径向延伸的导向槽42,导向槽42的宽度由外到内逐渐减小,各导向槽中均导向移动装配有锁紧块41,锁紧块41为宽度从外至内逐渐变榨的梯形结构,导向槽与锁紧块配合可以限制锁紧块朝向内侧的最大移动范围。外圈与对应锁紧块之间设置有锁紧块锁紧弹簧43,在锁紧块41的下侧固定有传动销轴44,下盒板52上开设有沿外圈径向延伸的用于与传动销轴44在径向上导向移动配合的导向长孔51,下盒板的下侧安装有解锁液压缸53,解锁液压缸53的活塞杆与传动销轴相连。在正常使用时,解锁液压缸卸力,在锁紧块锁紧弹簧43的作用下,锁紧块41朝向内圈40的内侧移动,并由内圈内侧伸出,在竖向加载缸的活塞杆上端设置有锁紧翻沿54,锁紧翻沿54的顶部用于直接顶在加载板27上,锁紧块由内圈内侧伸出时,可以卡在锁紧翻沿的下侧,实现竖向加载缸与加载板的连接。锁紧块的内侧上端设置有锁紧块倒角结构55,锁紧翻沿与竖向加载缸的活塞杆之间设置有与锁紧块倒角结构匹配的活塞杆倒角,活塞杆倒角可以便于锁紧块移动至活塞杆的下侧。当需要竖向加载缸的活塞杆与加载板脱离时,解锁液压缸动作,通过传动销轴带动解锁块缩回,此时竖向加载缸的活塞杆可以缩回而完成与加载板的脱离。Quick locking device 28 comprises the device seat of the box-like structure of annular structure, and device seat is fixed on the lower plate surface of loading plate 27, and device seat comprises upper box plate 50, lower box plate 52 and is fixed on upper box plate 50, lower plate Between the inner ring 40 and the outer ring 39 between the box plates 52, three guide grooves 42 radially extending along the inner ring are distributed on the inner ring along the circumferential direction, and the width of the guide grooves 42 gradually decreases from the outside to the inside, and each guide groove The middle guide movement is equipped with a locking block 41. The locking block 41 is a trapezoidal structure whose width gradually changes from the outside to the inside. The guide groove cooperates with the locking block to limit the maximum moving range of the locking block towards the inside. A locking block locking spring 43 is arranged between the outer ring and the corresponding locking block, and a transmission pin shaft 44 is fixed on the lower side of the locking block 41, and the lower box plate 52 is provided with a radially extending shaft for the outer ring. With the guide slot 51 that guides and moves in the radial direction with the drive pin 44, the underside of the lower box plate is equipped with an unlocking hydraulic cylinder 53, and the piston rod of the unlocking hydraulic cylinder 53 links to each other with the drive pin. In normal use, the unlocking hydraulic cylinder unloads, and under the action of the locking block locking spring 43, the locking block 41 moves toward the inner side of the inner ring 40, and protrudes from the inner side of the inner ring, and the piston of the vertical loading cylinder The upper end of the rod is provided with a locking edge 54. The top of the locking edge 54 is used to directly support the loading plate 27. When the locking block protrudes from the inner side of the inner ring, it can be stuck on the lower side of the locking edge to realize Connection of the vertical loading cylinder to the loading plate. The inner upper end of the locking block is provided with a locking block chamfering structure 55, and a piston rod chamfering matching with the locking block chamfering structure is provided between the locking turning edge and the piston rod of the vertical loading cylinder, and the piston rod chamfering This facilitates the movement of the locking block to the underside of the piston rod. When the piston rod of the vertical loading cylinder is required to disengage from the loading plate, the unlocking hydraulic cylinder acts, and the drive pin shaft drives the unlocking block to retract. At this time, the piston rod of the vertical loading cylinder can be retracted to complete the separation from the loading plate.
立柱9上设置有沿上下方向分布的立柱键槽4,横梁上设置有与立柱键槽相对应的横梁键槽2,在立柱上设置有键块驱动机构,本实施例中键块驱动机构包括设置于横梁侧部的键块驱动缸3,键块驱动缸的活塞杆5构成键块驱动机构的动力输出端。键块驱动机构的动力输出端通过连接件6连接有用于沿水平方向插入到横梁键槽与对应立柱键槽中的键块8,连接件为板桩结构,连接件与键块和键块驱动缸的活塞杆均焊接固连,键块与键块驱动缸并列布置,本实施例中键块有两个,两个键块上下间隔并列布置,且两个键块与键块驱动缸也并列布置。The column 9 is provided with a column keyway 4 distributed along the up-down direction, the beam is provided with a beam keyway 2 corresponding to the column keyway, and a key block driving mechanism is provided on the column. In this embodiment, the key block driving mechanism includes a The key block driving cylinder 3 at the side, and the piston rod 5 of the key block driving cylinder constitute the power output end of the key block driving mechanism. The power output end of the key block driving mechanism is connected with the key block 8 for inserting into the keyway of the beam and the keyway of the corresponding column in the horizontal direction through the connecting piece 6. The piston rods are all welded and fixedly connected, and the key blocks and the key block driving cylinder are arranged side by side. In this embodiment, there are two key blocks, and the two key blocks are arranged side by side at intervals up and down, and the two key blocks and the key block driving cylinder are also arranged side by side.
横梁在进行高度调整时,通过横梁升降缸2带动横梁上下移动调整,在调整到位后,键块驱动缸驱动键块由前至后的插入到横梁键槽与对应的立柱键槽中,两个键块会分别对应两个键槽,通过键块实现横梁相对立柱的位置固定,此时横梁升降缸可以卸载;在需要横梁调整高低位置时,横梁升降缸预加载,承担横梁的重量,这样可以减小键块与键槽之间的摩擦力,通过键块驱动缸将键块由对应的键槽中移出,横梁升降缸即可对横梁进行升降操作。When the height of the beam is adjusted, the beam lift cylinder 2 drives the beam to move up and down for adjustment. After the adjustment is in place, the key block driving cylinder drives the key block to be inserted into the key groove of the beam and the corresponding keyway of the column from front to back. The two key blocks It will correspond to two key slots respectively, and the position of the beam relative to the column is fixed through the key block. At this time, the beam lifting cylinder can be unloaded; The friction force between the block and the keyway moves the key block out of the corresponding keyway through the key block drive cylinder, and the beam lifting cylinder can lift and lower the beam.
使用时,将两个橡胶支座分别置于剪力箱与加载板之间和剪力箱与横梁之间,竖向加载机构的各竖向加载缸用于通过加载板向两个橡胶支座施加竖向加载力,各剪切液压缸配合可以通过剪切箱向橡胶支座施加任意方向的水平剪切力,从而完成对橡胶支座的压剪试验;通过快速锁紧装置可以实现对应竖向加载缸与加载板的快速连接和分离;不同竖向加载缸的选择,可以实现不同吨位的加载需求;横梁高度的调整也简单方便,整个压剪试验机结构紧凑,占用体积较小。在本实用新型的其它实施例中:第二铰接结构的铰轴也可以设置于剪切液压缸上,第二铰接结构的铰轴连板也可以设置于剪力箱上。When in use, the two rubber bearings are respectively placed between the shear box and the loading plate and between the shear box and the beam. The vertical loading cylinders of the vertical loading mechanism are used to send the two rubber bearings through the loading plate. Applying vertical loading force, each shear hydraulic cylinder can apply horizontal shear force in any direction to the rubber bearing through the shear box, so as to complete the compression shear test on the rubber bearing; through the quick locking device, the corresponding vertical shear force can be realized. The quick connection and separation of the vertical loading cylinder and the loading plate; the selection of different vertical loading cylinders can meet the loading requirements of different tonnages; the adjustment of the height of the beam is also simple and convenient, and the entire compression shear testing machine is compact in structure and occupies a small volume. In other embodiments of the present invention: the hinge shaft of the second hinge structure can also be arranged on the shear hydraulic cylinder, and the hinge shaft connecting plate of the second hinge structure can also be arranged on the shear box.
本实用新型中压剪试验装置的实施例2如图8所示:实施例2与实施例1不同的是,竖向加载缸23固定于横梁12上,剪力箱的上侧箱板与加载板27之间形成用于橡胶支座10放置的支座放置空间。图中项2表示横梁升降缸;项28表示快速锁紧装置;项19表示剪力箱的下侧箱板;项24表示反力座;项25表示供反力座和立柱安装的底座。Embodiment 2 of the medium-pressure shear test device of the present utility model is shown in Figure 8: the difference between Embodiment 2 and Embodiment 1 is that the vertical loading cylinder 23 is fixed on the beam 12, and the upper side box plate of the shear box is connected with the loading A stand placement space for the rubber stand 10 to be placed is formed between the plates 27 . Item 2 in the figure represents the beam lifting cylinder; item 28 represents the quick locking device; item 19 represents the lower side box plate of the shear box; item 24 represents the reaction force seat;
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CN110836821A (en) * | 2019-12-09 | 2020-02-25 | 河南交通职业技术学院 | A compression shear testing machine and its vertical loading device |
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