CN209699717U - A kind of plastic adds metalwork in-mould injection integral automation equipment - Google Patents
A kind of plastic adds metalwork in-mould injection integral automation equipment Download PDFInfo
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- CN209699717U CN209699717U CN201920215045.9U CN201920215045U CN209699717U CN 209699717 U CN209699717 U CN 209699717U CN 201920215045 U CN201920215045 U CN 201920215045U CN 209699717 U CN209699717 U CN 209699717U
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- 229920003023 plastic Polymers 0.000 title claims abstract description 22
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 238000002347 injection Methods 0.000 title claims abstract description 13
- 239000007924 injection Substances 0.000 title claims abstract description 13
- 238000001746 injection moulding Methods 0.000 claims abstract description 36
- 230000004807 localization Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
- 238000011017 operating method Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 15
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及注塑技术领域,尤其涉及一种塑件加金属件模内注塑一体化自动化设备。The utility model relates to the technical field of injection molding, in particular to an integrated automatic equipment for in-mold injection molding of plastic parts and metal parts.
背景技术Background technique
塑件加金属件膜内注塑的现有工艺现状:The current status of the existing technology of plastic parts and metal parts in-film injection molding:
1)传统的方式,纯手工作业,采用人工一注塑机台注塑后的产品取出,摆放好再拿到另一机台上与一金属件组装好,然后再人工将塑件和金属件一起放到另一注塑机台上完成模内注塑;1) The traditional method is purely manual work, using a manual injection molding machine to take out the products after injection molding, put them on another machine and assemble them with a metal part, and then manually put the plastic parts and metal parts together Put it on another injection molding machine to complete the in-mold injection;
2)改进型的塑胶件加金属件模内注塑一体化自动化设备,采用全自动作业方式配合机械手进行注塑,很好的完成产品的工艺要求。2) The improved integrated automatic equipment for injection molding of plastic parts and metal parts adopts a fully automatic operation mode and cooperates with manipulators for injection molding, which satisfies the technical requirements of the product well.
对于两种方式各有优缺点,人工作业可以很好的顾及各个方面,但由于人的因素操作质量的一致性得不到保证而且劳作强度较大,产能低,人工成本费用较高等,人工装金属镶件模内注塑的不一致性极大影响了注塑成型的成品率。改进高精度注塑成型定位自动化设备在一定程度上保证了一致性,但设备成本高。Both methods have their own advantages and disadvantages. Manual operation can take all aspects into consideration, but due to human factors, the consistency of operation quality cannot be guaranteed and the labor intensity is high, the production capacity is low, and the labor cost is high. The inconsistency of in-mold injection molding of tooling metal inserts greatly affects the yield of injection molding. Improving high-precision injection molding positioning automation equipment can guarantee consistency to a certain extent, but the equipment cost is high.
发明内容Contents of the invention
本实用新型的目的是为了解决背景技术中提出的问题,而提出的一种塑件加金属件模内注塑一体化自动化设备。The purpose of the utility model is to solve the problems raised in the background technology, and propose an integrated automation equipment for in-mold injection molding of plastic parts and metal parts.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种塑件加金属件模内注塑一体化自动化设备,包括注塑机以及安装在其一侧的六轴机器人,且六轴机器人正对注塑机的注塑口设置,所述六轴机器人远离注塑机的一侧设有供料机体与送料机体,所述六轴机器人正对供料机体与送料机体中间设置,所述供料机体的上端面固定安装有料筒台,所述料筒台的上端面排列设置有多个料筒治具,所述供料机体靠近六轴机器人的一侧侧壁通过支撑架固定连接有固定底座,所述固定底座的上端面在每个料筒治具的对应位置上均设置有模具,所述送料机体的上端面平行安装有两个直线电机,每个直线电机均包括两个第一滑动架、一个磁轨和一个动子,两个所述第一滑动架对称固定连接在送料机体的上端面,所述磁轨的两端分别与两个第一滑动架固定连接,所述动子滑动套接在磁轨上,两个所述直线电机中的动子的上端共同固定连接有移动座,所述移动座的上端面对称固定连接有送料盘,所述送料盘内固定安装有定位治具。An integrated automation equipment for in-mold injection molding of plastic parts and metal parts, including an injection molding machine and a six-axis robot installed on one side of it, and the six-axis robot is set facing the injection port of the injection molding machine, and the six-axis robot is far away from the injection molding machine A feeding body and a feeding body are arranged on one side of the side, and the six-axis robot is set in the middle of the feeding body and the feeding body. A plurality of barrel jigs are arranged in a row, and the side wall of the feeding body close to the six-axis robot is fixedly connected with a fixed base through a support frame, and the upper end surface of the fixed base is at the corresponding position of each barrel jig There are molds on each of them, and two linear motors are installed in parallel on the upper end surface of the feeding body, each linear motor includes two first sliding frames, a magnetic track and a mover, and the two first sliding frames Symmetrically fixedly connected to the upper end surface of the feeding body, the two ends of the magnetic track are respectively fixedly connected to the two first sliding frames, the mover is slidably sleeved on the magnetic track, and the mover in the two linear motors The upper ends of the two are jointly fixedly connected with a movable seat, and the upper end surface of the movable seat is symmetrically and fixedly connected with a feeding tray, and a positioning fixture is fixedly installed in the feeding tray.
优选的,所述送料机体的上端面且位于两个直线电机中间的轴线上固定连接有两个第二滑动架,两个所述第二滑动架分别对应两个第一滑动架设置,两个所述第二滑动架相互靠近的一侧侧壁固定连接有滑行基准块,所述移动座在滑行基准块的对应位置上开设有与其滑动连接的滑槽。Preferably, two second sliding frames are fixedly connected to the upper end surface of the feeding body and on the axis between the two linear motors, and the two second sliding frames are respectively set corresponding to the two first sliding frames, and the two A sliding reference block is fixedly connected to one side wall of the second sliding frame which is close to each other, and a sliding groove for sliding connection with the sliding reference block is provided on the corresponding position of the moving seat.
优选的,所述支撑架由横架与斜架构成,且横架与斜架的其中一端相互固定连接,且横架与斜架相互远离的一端与供料机体固定连接,所述支撑架为7字型结构。Preferably, the support frame is composed of a horizontal frame and an inclined frame, and one end of the horizontal frame and the inclined frame is fixedly connected to each other, and one end of the horizontal frame and the inclined frame is fixedly connected to the feeding body, and the support frame is 7 font structure.
优选的,所述料筒治具与模具的数目一致,且数目均为4个。Preferably, the number of the barrel jig is the same as that of the mould, and the number is four.
与现有的技术相比,本塑件加金属件模内注塑一体化自动化设备的优点在于:Compared with the existing technology, the advantages of the integrated automation equipment for in-mold injection molding of plastic parts and metal parts are:
通过自动供料和往复送料机构一体化构实现工件的自动送料收料,通过高精度六轴机器人自动抓取工件完成模内注塑,不仅节省人力物力,且提高了工作效率;机构组合巧妙,进料的同时完成出料作业,不仅简化了操作步骤而且使机构的运作效率大大提高,对本类型高精度二次注塑成型的自动化作业具有广阔的市场前景。The automatic feeding and receiving of the workpiece is realized through the integrated structure of the automatic feeding and reciprocating feeding mechanism, and the high-precision six-axis robot automatically grabs the workpiece to complete the in-mold injection, which not only saves manpower and material resources, but also improves work efficiency; It not only simplifies the operation steps but also greatly improves the operating efficiency of the mechanism. It has a broad market prospect for the automatic operation of this type of high-precision secondary injection molding.
附图说明Description of drawings
图1为本实用新型提出的一种塑件加金属件模内注塑一体化自动化设备的结构示意图;Fig. 1 is a structural schematic diagram of an integrated automation equipment for injection molding of a plastic part plus a metal part proposed by the utility model;
图2为本实用新型图1中部分放大的结构示意图。Fig. 2 is a partially enlarged structural schematic diagram in Fig. 1 of the present utility model.
图中:1注塑机、2六轴机器人、3抓取治具、4供料机体、5送料机体、6料筒台、7料筒治具、8支撑架、9固定底座、10模具、11第一滑动架、12第二滑动架、13磁轨、14动子、15移动座、16滑行基准块、17送料盘、18定位治具。In the figure: 1 injection molding machine, 2 six-axis robot, 3 grasping jig, 4 feeder body, 5 feeder body, 6 barrel table, 7 barrel jig, 8 support frame, 9 fixed base, 10 mold, 11 First sliding frame, 12 second sliding frame, 13 magnetic rail, 14 mover, 15 moving seat, 16 sliding reference block, 17 feeding tray, 18 positioning jig.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、 “外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
参照图1-2,一种塑件加金属件模内注塑一体化自动化设备,包括注塑机1以及安装在其一侧的六轴机器人2,且六轴机器人2正对注塑机1的注塑口设置,六轴机器人2远离注塑机1的一侧设有供料机体4与送料机体5,六轴机器人2正对供料机体4与送料机体5中间设置,供料机体4的上端面固定安装有料筒台6,料筒台6的上端面排列设置有多个料筒治具7,供料机体4靠近六轴机器人2的一侧侧壁通过支撑架8固定连接有固定底座9,固定底座9的上端面在每个料筒治具7的对应位置上均设置有模具10,送料机体5的上端面平行安装有两个直线电机,每个直线电机均包括两个第一滑动架11、一个磁轨13和一个动子14,两个第一滑动架11对称固定连接在送料机体5的上端面,磁轨13的两端分别与两个第一滑动架11固定连接,动子14滑动套接在磁轨13上,第一滑动架11、磁轨13和动子14均为直线电机中的组件,直线电机的组件以及工作原理均为直线电机领域中较为成熟的现有技术,在此不作赘述,两个直线电机中的动子14的上端共同固定连接有移动座15,移动座15的上端面对称固定连接有送料盘17,送料盘17内固定安装有定位治具18。Referring to Figure 1-2, an integrated automation equipment for in-mold injection molding of plastic parts and metal parts, including an injection molding machine 1 and a six-axis robot 2 installed on one side thereof, and the six-axis robot 2 is facing the injection port of the injection molding machine 1 Setting, the side of the six-axis robot 2 away from the injection molding machine 1 is provided with the feeding body 4 and the feeding body 5, the six-axis robot 2 is set in the middle of the feeding body 4 and the feeding body 5, and the upper end surface of the feeding body 4 is fixed and installed There is a barrel platform 6, and the upper end surface of the barrel platform 6 is arranged with a plurality of barrel fixtures 7, and the side wall of the feeding body 4 close to the six-axis robot 2 is fixedly connected with a fixed base 9 through a support frame 8, and the fixed base The upper end surface of 9 is provided with a mold 10 on the corresponding position of each barrel jig 7, and two linear motors are installed in parallel on the upper end surface of the feeding body 5, and each linear motor includes two first sliding frames 11, A magnetic rail 13 and a mover 14, two first carriages 11 are symmetrically fixedly connected to the upper end surface of the feeding body 5, the two ends of the magnetic rail 13 are respectively fixedly connected with the two first carriages 11, and the mover 14 slides Socketed on the magnetic rail 13, the first sliding frame 11, the magnetic rail 13 and the mover 14 are all components in the linear motor, and the components and working principles of the linear motor are relatively mature existing technologies in the field of linear motors. No need to go into details here, the upper ends of the movers 14 in the two linear motors are jointly fixedly connected with a movable seat 15, and the upper end surface of the movable seat 15 is symmetrically and fixedly connected with a feeding tray 17, and a positioning jig 18 is fixedly installed in the feeding tray 17.
完成了塑胶件加金属件模内注塑一体化自动化设备的总体设计,确保了设备的准确性及可操作性;通过设置将供料机体4按设计合理的料筒治具7配合六轴机器人2完成塑胶件的供料;通过直线电机往复送料和收料配合六轴机器人2连接为一体,机器手将供料机体4上料筒治具7内的塑胶件抓取到固定底座9上和金属件组装好,再通过机器手配好到位,送料、收料在一台设备上完成,工作效率高;在送料机体5设置有定位治具18与直线电机,结构紧凑,工序与工序之间连接紧密,加工更为平稳;采用全自动化设备进行送料作业,产品精度高。Completed the overall design of the integrated automation equipment for in-mold injection molding of plastic parts and metal parts, ensuring the accuracy and operability of the equipment; through the setting, the feeding body 4 is matched with the six-axis robot 2 according to the well-designed barrel fixture 7 The feeding of plastic parts is completed; the reciprocating feeding and receiving of linear motors are combined with the six-axis robot 2 to connect as a whole, and the robot arm grabs the plastic parts in the feeding cylinder jig 7 on the feeding body 4 to the fixed base 9 and the metal The parts are assembled, and then put in place by the robot hand. The feeding and receiving are completed on one device, with high work efficiency; the feeding body 5 is equipped with a positioning fixture 18 and a linear motor, which has a compact structure and a tight connection between processes. , the processing is more stable; fully automated equipment is used for feeding operations, and the product precision is high.
进一步地,送料机体5的上端面且位于两个直线电机中间的轴线上固定连接有两个第二滑动架12,两个第二滑动架12分别对应两个第一滑动架11设置,两个第二滑动架12相互靠近的一侧侧壁固定连接有滑行基准块16,移动座15在滑行基准块16的对应位置上开设有与其滑动连接的滑槽,移动座15与送料机体5之间设有滑行基准块16,便于自动送料。Further, two second sliding frames 12 are fixedly connected to the upper end surface of the feeding body 5 and on the axis between the two linear motors, and the two second sliding frames 12 correspond to the two first sliding frames 11 respectively. The side wall of the second sliding frame 12 close to each other is fixedly connected with a sliding reference block 16, and the mobile seat 15 is provided with a chute slidingly connected with it on the corresponding position of the sliding reference block 16, between the mobile seat 15 and the feeding body 5 A sliding reference block 16 is provided to facilitate automatic feeding.
进一步地,支撑架8由横架与斜架构成,且横架与斜架的其中一端相互固定连接,且横架与斜架相互远离的一端与供料机体4固定连接,支撑架8为7字型结构,支撑架8对固定底座9进行支撑,并与供料机体4形成稳定三角形,增强整体的结构稳定性。Further, the support frame 8 is composed of a horizontal frame and an inclined frame, and one end of the horizontal frame and the inclined frame is fixedly connected to each other, and one end of the horizontal frame and the inclined frame is fixedly connected with the feeding body 4, and the support frame 8 is 7 The font structure, the support frame 8 supports the fixed base 9, and forms a stable triangle with the feeding body 4, enhancing the overall structural stability.
进一步地,料筒治具7与模具10的数目一致,且数目均为4个,数量可相应增多或减少。Further, the number of the cylinder jig 7 is the same as that of the mold 10, and the number is 4, and the number can be increased or decreased accordingly.
进一步说明,上述固定连接,除非另有明确的规定和限定,否则应做广义理解,例如,可以是焊接,也可以是胶合,或者一体成型设置等本领域技术人员熟知的惯用手段。It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise specified and limited. For example, it may be welding, gluing, or integral molding and other common means known to those skilled in the art.
本实用新型中,料筒治具7配合六轴机器人2完成塑胶件的供料,将塑胶件送到机器手抓取的位置,并抓取放到固定底座9上的模具10中,使用六轴机器人2配合特殊设计的抓取治具3抓取在定位治具18上定位好的金属件,然后将金属件与塑胶件在模具10中进行拼接,再用机器手完成组装件自动送到注塑机1中进行模内注塑,解决人工成本问题,用直线电机、料筒治具7配合机械手代替人工取放产品,自动完成整个抓取产品自动化作业。In the utility model, the barrel fixture 7 cooperates with the six-axis robot 2 to complete the feeding of the plastic parts, sends the plastic parts to the position where the robot hand grabs, and grabs and puts them into the mold 10 on the fixed base 9, using six The axis robot 2 cooperates with the specially designed grabbing jig 3 to grab the metal parts positioned on the positioning jig 18, then splice the metal parts and plastic parts in the mold 10, and then use the robot to complete the assembly and send it automatically Injection molding is carried out in the injection molding machine 1 to solve the labor cost problem. The linear motor, the barrel fixture 7 and the manipulator are used to replace the manual picking and placing of products, and the entire automatic operation of grabbing products is automatically completed.
此方案以传统人工作业及专用模内镶件注塑辅助治具原理为基础,着眼于高精密塑胶行业目前及长远发展而开发的自动化解决方案;解决了完全依靠人工的操作工艺,杜绝了人工作业的不一致性;通过机械臂抓取对产品配合高精度成型定位自动化装置进行全自动注塑,提高生产效率,节约100%以上的人工。降低了员工的作业劳度,降低因作业疲劳所事故等发生概率。This solution is based on traditional manual work and the principle of special in-mold insert injection molding auxiliary fixtures, focusing on the current and long-term development of the high-precision plastic industry. The inconsistency of the work; the automatic injection molding of the product with the high-precision molding and positioning automation device by the robotic arm grabbing, improving the production efficiency and saving more than 100% of labor. It reduces the workload of employees and reduces the probability of accidents due to work fatigue.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN111421750A (en) * | 2020-03-24 | 2020-07-17 | 深圳市肯嘉科技有限公司 | Full-automatic intelligent injection molding system for hardware flexible feeding |
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