CN209675988U - A kind of storage battery charge-discharge control system based on DSP - Google Patents
A kind of storage battery charge-discharge control system based on DSP Download PDFInfo
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Abstract
本实用新型公开了一种基于DSP的蓄电池充放电控制系统,包括DSP控制器、以及分别与DSP控制器连接的PWM整流电路、IGBT驱动电路、电流检测模块、电压检测模块和温度检测模块,DSP控制器上的AD引脚分别连接电流检测模块、电压检测模块和温度检测模块,PWM整流电路为三相电压型PWM整流电路,将市网的交流电变为直流电,DSP控制器通过检测到的充电电流、电池电压和电池温度,产生PWM信号控制IGBT驱动电路的导通和关断,IGBT驱动电路用于调节蓄电池的充电方式。本实用新型的有益效果:采用了PWM变流技术以及能量反馈技术,智能调节充电过程,提高网侧功率因数,降低谐波污染,同时提高蓄电池的充电效率。
The utility model discloses a DSP-based storage battery charging and discharging control system, which comprises a DSP controller, a PWM rectifier circuit, an IGBT drive circuit, a current detection module, a voltage detection module and a temperature detection module respectively connected to the DSP controller. The AD pins on the controller are respectively connected to the current detection module, voltage detection module and temperature detection module. The PWM rectification circuit is a three-phase voltage type PWM rectification circuit, which converts the alternating current of the city network into direct current. The DSP controller passes the detected charging The current, battery voltage and battery temperature generate a PWM signal to control the on and off of the IGBT drive circuit, and the IGBT drive circuit is used to adjust the charging method of the battery. The beneficial effect of the utility model is that the PWM variable current technology and the energy feedback technology are adopted, the charging process is intelligently adjusted, the power factor of the grid side is improved, the harmonic pollution is reduced, and the charging efficiency of the storage battery is improved at the same time.
Description
技术领域technical field
本实用新型涉及蓄电池充放电技术领域,尤其是涉及一种基于DSP的蓄电池充放电控制系统。The utility model relates to the technical field of accumulator charge and discharge, in particular to a DSP-based accumulator charge and discharge control system.
背景技术Background technique
充放电控制系统是蓄电池最关键的部分,传统的蓄电池充放电方式中,大多采用晶闸管变流方式,但是晶闸管变流方式网侧功率因数低,且谐波污染严重,本设计采用PWM变流技术,可使系统运行于单位功率因数,大大减少了其对电网的谐波污染。The charging and discharging control system is the most critical part of the battery. In the traditional battery charging and discharging methods, most of them use the thyristor converter method, but the thyristor converter method has a low power factor on the grid side and serious harmonic pollution. This design uses PWM converter technology. , can make the system operate at unity power factor, greatly reducing its harmonic pollution to the grid.
实用新型内容Utility model content
本实用新型的目的在于克服上述技术不足,提出一种基于DSP的蓄电池充放电控制系统,解决上述背景技术中提及的问题。The purpose of this utility model is to overcome the above-mentioned technical deficiencies, propose a battery charge and discharge control system based on DSP, and solve the problems mentioned in the above-mentioned background technology.
本实用新型采用的技术方案提供一种基于DSP的蓄电池充放电控制系统,蓄电池的充电过程包括涓流充电、恒流充电和恒压充电,该基于DSP的蓄电池充放电控制系统包括DSP控制器、以及分别与DSP控制器连接的PWM整流电路、IGBT驱动电路、电流检测模块、电压检测模块和温度检测模块,所述DSP控制器上的AD引脚分别连接所述电流检测模块、所述电压检测模块和所述温度检测模块,所述电流检测模块用于检测电池的充电电流,所述电压检测模块用于检测电池两端电压,所述温度检测模块用于检测电池温度,所述PWM整流电路为三相电压型PWM整流电路,将市网的交流电变为直流电,所述DSP控制器通过检测到的充电电流、电池电压和电池温度,产生PWM信号控制所述IGBT驱动电路的导通和关断,所述IGBT驱动电路用于调节蓄电池的充电方式。The technical solution adopted by the utility model provides a DSP-based storage battery charge and discharge control system. The charging process of the storage battery includes trickle charging, constant current charging and constant voltage charging. The DSP-based storage battery charge and discharge control system includes a DSP controller, and a PWM rectifier circuit, an IGBT drive circuit, a current detection module, a voltage detection module and a temperature detection module that are respectively connected to the DSP controller, and the AD pins on the DSP controller are connected to the current detection module, the voltage detection module and the voltage detection module respectively. module and the temperature detection module, the current detection module is used to detect the charging current of the battery, the voltage detection module is used to detect the voltage across the battery, the temperature detection module is used to detect the battery temperature, and the PWM rectifier circuit It is a three-phase voltage type PWM rectifier circuit, which converts the alternating current of the city network into direct current, and the DSP controller generates a PWM signal to control the on and off of the IGBT drive circuit through the detected charging current, battery voltage and battery temperature off, the IGBT drive circuit is used to adjust the charging mode of the storage battery.
本实用新型的有益效果:采用了PWM变流技术以及能量反馈技术,智能调节充电过程,提高网侧功率因数,降低谐波污染,同时提高蓄电池的充电效率。The beneficial effect of the utility model is that the PWM variable current technology and the energy feedback technology are adopted, the charging process is intelligently adjusted, the power factor of the grid side is improved, the harmonic pollution is reduced, and the charging efficiency of the storage battery is improved at the same time.
附图说明Description of drawings
图1为本实用新型的控制示意图;Fig. 1 is the control schematic diagram of the present utility model;
图2为本实用新型中的三相可控整流电路;Fig. 2 is the three-phase controllable rectification circuit in the utility model;
图3为本实用新型中蓄电池充电的主电路;Fig. 3 is the main circuit of battery charging in the utility model;
图4为本实用新型中IGBT驱动电路;Fig. 4 is the IGBT driving circuit in the utility model;
图5为本实用新型中电压检测电路;Fig. 5 is the voltage detection circuit in the utility model;
图6为本实用新型中电流检测电路;Fig. 6 is the current detection circuit in the utility model;
图7为本实用新型中实施例1的蓄电池充电流程图。FIG. 7 is a flow chart of battery charging in Embodiment 1 of the present invention.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
请同时参阅图1-7,本实用新型采用的技术方案提供一种基于DSP的蓄电池充放电控制系统,包括DSP控制器、以及分别与DSP控制器连接的PWM整流电路、IGBT驱动电路、电流检测模块、电压检测模块和温度检测模块。Please refer to Figures 1-7 at the same time. The technical solution adopted by the utility model provides a DSP-based battery charge and discharge control system, including a DSP controller, a PWM rectifier circuit, an IGBT drive circuit, and a current detection circuit respectively connected to the DSP controller. module, voltage detection module and temperature detection module.
DSP控制器采用TMS320LF2407DSP,TMS320LF2407芯片的价格便宜,运行速度快,芯片上将AD、SPI、SCI、CAN、看门狗定时器、数字I/O、事件管理器EVA、EVB等模块集成于一体,有40个通用的I/O引脚,TMS320LF2407DSP芯片多数引脚为复用引脚,在实际应用过程中根据具体的要求可配置为通用I/O、PWM输出、捕获CAP引脚或外部中断引脚等。于本实施例中,PWM波由DSP控制器内部事件管理器的全比较单元产生,PWM 波的周期可以通过捕获单元CAP得知,选IOPA6~7、IOPB0~3及IOPE1~4作为PWM波输出引脚,这些引脚输出的PWM波具有死区控制特性,将IOPA5作为捕捉CAP引脚,检测电网的同步信号,可通过捕捉的时刻,获得每一个PWM波的周期。The DSP controller adopts TMS320LF2407DSP, the price of TMS320LF2407 chip is cheap, and the running speed is fast. AD, SPI, SCI, CAN, watchdog timer, digital I/O, event manager EVA, EVB and other modules are integrated on the chip. There are 40 general-purpose I/O pins, and most of the pins of the TMS320LF2407DSP chip are multiplexed pins, which can be configured as general-purpose I/O, PWM output, capture CAP pins or external interrupt pins according to specific requirements in the actual application process. feet etc. In this embodiment, the PWM wave is generated by the full comparison unit of the internal event manager of the DSP controller, and the period of the PWM wave can be obtained through the capture unit CAP, and IOPA6~7, IOPB0~3 and IOPE1~4 are selected as the PWM wave output The PWM wave output by these pins has the characteristics of dead zone control. IOPA5 is used as the capture CAP pin to detect the synchronization signal of the power grid. The period of each PWM wave can be obtained by capturing the moment.
实施例1:上述基于DSP的蓄电池充放电控制系统监测36V18AH蓄电池组进行充电,其中DSP控制器上的AD引脚分别连接电流检测模块、电压检测模块和温度检测模块,选定IOPA6~7、IOPB0~3及IOPE1~4作为PWM波输出引脚,所输出的PWM波到相应 IGBT的驱动电路,从而控制相应的IGBT动作,从而控制整个充电过程。对该蓄电池组进行充电时,ADCIN01用于检测电池两端电压,ADCIN02用于检测电池两端电流,ADCIN03 用于检测电池温度,当检测到电池两端电压小于31.5V时,采用涓流充电方式,同时涓流充电方式的充电电流限制在0.9A-1.8A范围内;当检测到电池两端电压大于等于31.5V 时,采用恒流充电方式,此阶段的充电电流最大值不能超过18A;当电池两端电压充到36V时,就进入恒压充电方式,该阶段的充电电流为1.8A,此后,充电电流逐渐降低,当检测到电流为0.9A时,停止对电池充电。同时,整个充电过程的充电温度不能超过50 度,温度通过温度检测模块进行实时检测,温度检测模块采用温度传感器DS18B20,温度传感器DS18B20能测量出电池的温度,将测出的温度转换为电量传给DSP控制器。Embodiment 1: The above-mentioned DSP-based battery charging and discharging control system monitors the 36V18AH battery pack for charging, wherein the AD pins on the DSP controller are respectively connected to the current detection module, the voltage detection module and the temperature detection module, and IOPA6-7, IOPB0 are selected ~3 and IOPE1~4 are used as PWM wave output pins, and the output PWM wave is sent to the drive circuit of the corresponding IGBT, thereby controlling the corresponding IGBT action, thereby controlling the entire charging process. When charging the battery pack, ADCIN01 is used to detect the voltage at both ends of the battery, ADCIN02 is used to detect the current at both ends of the battery, and ADCIN03 is used to detect the temperature of the battery. When the voltage at both ends of the battery is detected to be less than 31.5V, trickle charging is used. At the same time, the charging current of the trickle charging method is limited within the range of 0.9A-1.8A; when the voltage across the battery is detected to be greater than or equal to 31.5V, the constant current charging method is adopted, and the maximum charging current at this stage cannot exceed 18A; When the voltage at both ends of the battery is charged to 36V, it will enter the constant voltage charging mode. The charging current at this stage is 1.8A. After that, the charging current will gradually decrease. When the detected current is 0.9A, the charging of the battery will stop. At the same time, the charging temperature during the entire charging process cannot exceed 50 degrees. The temperature is detected in real time by the temperature detection module. The temperature detection module uses a temperature sensor DS18B20. The temperature sensor DS18B20 can measure the temperature of the battery, and convert the measured temperature into power to the battery. DSP controller.
如图1所示,eab为交流侧的线电压,ia、ib分别为交流侧A相、B相的相电流,Idc 为充电电流,Udc为充电电压。为了达到节能目的,在充电与放电回路中间串接了一个续流二极管。通过此续流二极管将蓄电池放出来的能量回馈给充电电路侧,提高能量的利用率。由于市网不能直接给蓄电池充电,本设计采用的是三相电压型PWM整流电路,将市网的交流电变为直流电。整流电路的核心部件为全控型电压驱动式功率开关元件 IGBT,其导通与截止是由DSP产生的PWM波控制的。但DSP产生的PWM波不足以直接驱动 IGBT,在DSP与IGBT之间必须增加IGBT驱动电路,由DSP输出的PWM信号去控制IGBT的开启与关闭,从而实现对蓄电池进行脉冲充电的功能。脉冲充电可以很好地减少蓄电池析出的气体,改善由于极化现象而带来的能量浪费,同时此方法还可以起到去硫化作用,从而提高了蓄电池的充电效率,对电池还有修复作用,延长电池寿命。通过DSP相应的模数转换接口可以检测充电的电压、电流及电池的温度等参数。As shown in Figure 1, eab is the line voltage on the AC side, ia and ib are the phase currents of phase A and phase B on the AC side, respectively, Idc is the charging current, and Udc is the charging voltage. In order to achieve the purpose of energy saving, a freewheeling diode is connected in series between the charging and discharging circuit. The energy released by the storage battery is fed back to the charging circuit side through the freewheeling diode, so as to improve the utilization rate of energy. Since the city network cannot directly charge the storage battery, this design uses a three-phase voltage PWM rectifier circuit to convert the alternating current of the city network into direct current. The core component of the rectifier circuit is a fully-controlled voltage-driven power switch element IGBT, whose on and off are controlled by PWM waves generated by DSP. However, the PWM wave generated by the DSP is not enough to directly drive the IGBT. An IGBT drive circuit must be added between the DSP and the IGBT. The PWM signal output by the DSP controls the opening and closing of the IGBT, thereby realizing the function of pulse charging the battery. Pulse charging can well reduce the gas released from the battery and improve the energy waste caused by polarization. At the same time, this method can also play a role in desulfurization, thereby improving the charging efficiency of the battery and repairing the battery. Extend battery life. Parameters such as charging voltage, current and battery temperature can be detected through the corresponding analog-to-digital conversion interface of DSP.
本技术方案通过三相可控整流电路将市网220V交流电变为直流电给蓄电池充电,三相可控整流电路如图2所示。采用双向升降压电路控制电池的电流和电压,此电路是完成充放电过程能量双向流动的关键。将蓄电池电压、电流和温度通过相关的电路送入 DSP的ADC通道中,实现对蓄电池快速脉冲充电。在控制蓄电池的电流、电压时,采用的是升压和降压交替工作,为了减少高频开关损耗,在开关管IGBT两端并接一续流二极管。蓄电池充电的主要电路如图3所示,DSP控制器通过电流检测模块实时检测充电电流、通过电压检测模块实时检测电池电压,通过温度检测模块实时检测电池温度,并依据相应的实时电压数值判断充电阶段,并产生相应的PWM波,通过PWM信号控制对应的IGBT,使得IGBT正常的导通与关断,同时,市网交流侧由电感和电容组成低通滤波器,滤除电流中的开关谐波。This technical solution converts the 220V AC power of the city network into DC power to charge the battery through a three-phase controllable rectification circuit. The three-phase controllable rectification circuit is shown in Figure 2. The current and voltage of the battery are controlled by a bidirectional buck-boost circuit, which is the key to complete the bidirectional flow of energy during the charging and discharging process. The battery voltage, current and temperature are sent to the ADC channel of the DSP through related circuits to realize fast pulse charging of the battery. When controlling the current and voltage of the battery, the step-up and step-down work are used alternately. In order to reduce the high-frequency switching loss, a freewheeling diode is connected to both ends of the switch tube IGBT. The main circuit of battery charging is shown in Figure 3. The DSP controller detects the charging current in real time through the current detection module, detects the battery voltage in real time through the voltage detection module, and detects the battery temperature in real time through the temperature detection module, and judges charging according to the corresponding real-time voltage value. Phase, and generate the corresponding PWM wave, control the corresponding IGBT through the PWM signal, so that the IGBT is turned on and off normally. Wave.
图4为本实用新型中IGBT驱动电路,由DSP控制器TMS320LF2407DSP产生的PWM信号电压为0~3.3V,而IGBT的驱动电压是-5~15V,所以不能直接用DSP产生的PWM信号直接驱动IGBT,因此需要通过驱动隔离放大电路将DSP输出的PWM信号进行隔离并放大,使得输出的PWM信号可以控制IGBT正常的导通与关断,该隔离放大电路采用HCPL-316J。Figure 4 is the IGBT driving circuit in the utility model, the PWM signal voltage generated by the DSP controller TMS320LF2407DSP is 0~3.3V, and the driving voltage of the IGBT is -5~15V, so the PWM signal generated by the DSP cannot be used to directly drive the IGBT , so it is necessary to isolate and amplify the PWM signal output by the DSP by driving the isolation amplifier circuit, so that the output PWM signal can control the normal on and off of the IGBT. The isolation amplifier circuit adopts HCPL-316J.
图5为本实用新型中的电压检测电路,该电压检测电路通过电压互感器JLBV300FA采集电压数据,并通过RC滤波电路进行滤波,电路中的电压跟随器起隔离作用,电路中的稳压管起限幅作用(DSP控制器接收的信号不能超过3.3V),采集到的电压信号送入DSP 控制器的ADCIN01接口,DSP控制器根据检测数值与设定数值进行比较,灵活控制电池的充电过程。Fig. 5 is the voltage detection circuit in the utility model, the voltage detection circuit collects the voltage data through the voltage transformer JLBV300FA, and filters through the RC filter circuit, the voltage follower in the circuit acts as isolation, and the voltage regulator tube in the circuit acts as Limiting function (the signal received by the DSP controller cannot exceed 3.3V), the collected voltage signal is sent to the ADCIN01 interface of the DSP controller, and the DSP controller compares the detected value with the set value to flexibly control the charging process of the battery.
图6为本实用新型中的电流检测电路,该电流检测电路将CHB-25NP霍尔电流传感器采集的充电电流通过采样电阻R2转换为电压,紧接着经过二阶滤波电路,此电路是由R2、R3、R4,C5以及运放LM358构成的有源滤波电路(有源滤波可以让大于截止频率的信号更快速的衰减)与R5、C7构成的,对采集的信号滤波,最后经过稳压管D11(起到限幅作用,因为此款DSP接收的信号不能超过3.3V)送入DSP控制器的ADCIN02接口,DSP控制器根据检测数值与设定数值进行比较,结合电压检测电路上检测到的电压数值,一起灵活控制电池的充电过程。Figure 6 is the current detection circuit in the utility model, the current detection circuit converts the charging current collected by the CHB-25NP Hall current sensor into a voltage through the sampling resistor R2, and then passes through the second-order filter circuit. This circuit is composed of R2, The active filter circuit composed of R3, R4, C5 and operational amplifier LM358 (active filter can make the signal greater than the cut-off frequency attenuated faster) and R5, C7 constitutes, the collected signal is filtered, and finally passed through the regulator tube D11 (plays the role of limiting, because the signal received by this DSP cannot exceed 3.3V) is sent to the ADCIN02 interface of the DSP controller, and the DSP controller compares the detected value with the set value, combined with the voltage detected by the voltage detection circuit value, and flexibly control the charging process of the battery together.
如图7所示,以36V10Ah蓄电池组为例,其工作电压范围一般在31.5~41V之间,图中V为蓄电池组电压,I为电流。As shown in Figure 7, taking a 36V10Ah battery pack as an example, its operating voltage range is generally between 31.5 and 41V. In the figure, V is the voltage of the battery pack, and I is the current.
上述技术方案中,本实用新型的工作原理:用户在使用过程中,蓄电池充放电采用的是三阶段脉冲充放电控制策略,即先涓流充电,然后恒流充电,最后恒压充电。在充电过程中,为防止电池在充电过程中受到损伤,在恒流充电时,必须使电池输出的最大电压小于最大限制电压;而在恒压充电阶段,必须保证输出电流不能超过电池的最大电流限制。为了保证不同阶段能够较好地完成自动转换,根据采集到的蓄电池组端电压、电流及温度等信号,产生相应的PWM波控制信号来驱动IGBT做相应的开关动作,提高蓄电池组的充放电效率以及防止出现过充、过放等现象。Among the above technical solutions, the working principle of the utility model: during the user’s use, the charging and discharging of the battery adopts a three-stage pulse charging and discharging control strategy, that is, trickle charging first, then constant current charging, and finally constant voltage charging. In the charging process, in order to prevent the battery from being damaged during the charging process, the maximum output voltage of the battery must be lower than the maximum limit voltage during constant current charging; while in the constant voltage charging stage, it must be ensured that the output current cannot exceed the maximum current of the battery limit. In order to ensure that the automatic conversion can be better completed in different stages, according to the collected signals such as the terminal voltage, current and temperature of the battery pack, a corresponding PWM wave control signal is generated to drive the IGBT to perform corresponding switching actions, and to improve the charging and discharging efficiency of the battery pack. And prevent overcharging, over-discharging and other phenomena.
与现有技术相比,本实用新型的有益效果:采用了PWM变流技术以及能量反馈技术,智能调节充电过程,提高网侧功率因数,降低谐波污染,同时提高蓄电池的充电效率。Compared with the prior art, the utility model has the beneficial effects: it adopts PWM conversion technology and energy feedback technology, intelligently adjusts the charging process, improves the power factor of the grid side, reduces harmonic pollution, and improves the charging efficiency of the storage battery at the same time.
以上所述本实用新型的具体实施方式,并不构成对本实用新型保护范围的限定。任何根据本实用新型的技术构思所做出的各种其他相应的改变与变形,均应包含在本实用新型权利要求的保护范围内。The specific embodiments of the utility model described above do not constitute a limitation to the protection scope of the utility model. Any other corresponding changes and deformations made according to the technical concept of the utility model shall be included in the protection scope of the claims of the utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112104109A (en) * | 2020-09-11 | 2020-12-18 | 浙江大学 | Controller circuit for wireless power transmission system |
| CN112531857A (en) * | 2020-12-30 | 2021-03-19 | 国网河南省电力公司信息通信公司 | Battery thermal detection control device of storage battery |
| CN114844142A (en) * | 2022-03-28 | 2022-08-02 | 保定天威保变电气股份有限公司 | Intelligent charge-discharge controller of storage battery and charge-discharge control method thereof |
| US11601018B2 (en) | 2020-09-11 | 2023-03-07 | Zhejiang University | Control system for wireless power transfer system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112104109A (en) * | 2020-09-11 | 2020-12-18 | 浙江大学 | Controller circuit for wireless power transmission system |
| US11601018B2 (en) | 2020-09-11 | 2023-03-07 | Zhejiang University | Control system for wireless power transfer system |
| CN112531857A (en) * | 2020-12-30 | 2021-03-19 | 国网河南省电力公司信息通信公司 | Battery thermal detection control device of storage battery |
| CN114844142A (en) * | 2022-03-28 | 2022-08-02 | 保定天威保变电气股份有限公司 | Intelligent charge-discharge controller of storage battery and charge-discharge control method thereof |
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