CN209647855U - A kind of laser-beam welding machine with absorption flue dust function - Google Patents
A kind of laser-beam welding machine with absorption flue dust function Download PDFInfo
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- CN209647855U CN209647855U CN201822213869.0U CN201822213869U CN209647855U CN 209647855 U CN209647855 U CN 209647855U CN 201822213869 U CN201822213869 U CN 201822213869U CN 209647855 U CN209647855 U CN 209647855U
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Abstract
本实用新型公开了一种具有吸除烟尘功能的激光焊接机,包括:机体和用于执行焊接作业的焊接机构,其中:机体设有工作室,焊接机构安装在工作室内;机体的一侧还设有吸尘机构,吸尘机构包括吸尘罩壳、吸风机和过滤器,吸尘罩壳通过输气管与过滤器连接,吸尘罩壳安装在机体上并与机体配合以在二者之间形成吸尘室,吸尘室与工作室连通;吸风机安装在吸尘室内以用于将吸尘室内的气流引入到过滤器。本实用新型可以有效避免焊接时的烟尘分散的车间造成工作环境的污染。
The utility model discloses a laser welding machine with the function of sucking smoke and dust, which comprises: a body and a welding mechanism for performing welding operations, wherein: the body is provided with a working room, and the welding mechanism is installed in the working room; one side of the body is also There is a dust collection mechanism, the dust collection mechanism includes a dust suction cover, a suction fan and a filter, the dust suction cover is connected to the filter through the air pipe, the dust suction cover is installed on the body and cooperates with the body to create a gap between the two A dust suction room is formed between the dust suction room and the working room; the suction fan is installed in the dust suction room to introduce the airflow in the dust collection room to the filter. The utility model can effectively avoid the pollution of the working environment caused by the workshop where the smoke and dust are dispersed during welding.
Description
技术领域technical field
本实用新型涉及电芯制造技术领域,尤其涉及一种具有吸除烟尘功能的激光焊接机。The utility model relates to the technical field of electric core manufacturing, in particular to a laser welding machine with the function of sucking smoke and dust.
背景技术Background technique
激光焊接是激光材料加工用的机器,又常称为激光焊机、镭射焊机,按其工作方式常可分为激光模具烧焊机(手动焊接机)、自动激光焊接机、激光点焊机、光纤传输激光焊接机,光焊接是利用高能量的激光脉冲对材料进行微小区域内的局部加热,激光辐射的能量通过热传导向材料的内部扩散,将材料熔化后形成特定熔池以达到焊接的目的。激光焊接的主要优点是:1、速度快、深度大、变形小;2、能在室温或特殊条件下进行焊接,焊接设备装置简单;3、可焊接难熔材料如钛、石英等,效果良好;4、激光聚焦后,功率密度高;5、可进行微型焊接;6、可焊接难以接近的部位,施行非接触远距离焊接,具有很大的灵活性;7、激光束易实现光束按时间与空间分光,能进行多光束同时加工及多工位加工。但是在激光焊接加工过程中,会出现大量的烟尘污染设备,对车间的环境具有很强的空气污染作用,不利于工人的健康工作。Laser welding is a machine for laser material processing. It is also often called laser welding machine and laser welding machine. According to its working mode, it can be divided into laser mold welding machine (manual welding machine), automatic laser welding machine, and laser spot welding machine. , Optical fiber transmission laser welding machine, optical welding is the use of high-energy laser pulses to locally heat the material in a small area, the energy of the laser radiation diffuses to the inside of the material through heat conduction, and the material is melted to form a specific molten pool to achieve welding. Purpose. The main advantages of laser welding are: 1. Fast speed, large depth, and small deformation; 2. It can be welded at room temperature or under special conditions, and the welding equipment is simple; 3. It can weld refractory materials such as titanium and quartz with good results ;4. After the laser is focused, the power density is high; 5. It can be used for micro welding; 6. It can weld the parts that are difficult to access, and implement non-contact long-distance welding, which has great flexibility; With space beam splitting, multi-beam simultaneous processing and multi-station processing can be performed. However, during the laser welding process, a large amount of smoke and dust will pollute the equipment, which has a strong air pollution effect on the workshop environment and is not conducive to the health of workers.
实用新型内容Utility model content
为解决背景技术中存在的技术问题,本实用新型提出一种具有吸除烟尘功能的激光焊接机。In order to solve the technical problems existing in the background technology, the utility model proposes a laser welding machine with the function of sucking smoke and dust.
本实用新型提出的一种具有吸除烟尘功能的激光焊接机,包括:机体和用于执行焊接作业的焊接机构,其中:The utility model proposes a laser welding machine with the function of sucking smoke and dust, including: a body and a welding mechanism for performing welding operations, wherein:
机体设有工作室,焊接机构安装在工作室内;机体的一侧还设有吸尘机构,吸尘机构包括吸尘罩壳、吸风机和过滤器,吸尘罩壳通过输气管与过滤器连接,吸尘罩壳安装在机体上并与机体配合以在二者之间形成吸尘室,吸尘室与工作室连通;吸风机安装在吸尘室内以用于将吸尘室内的气流引入到过滤器。The body is equipped with a working room, and the welding mechanism is installed in the working room; one side of the body is also equipped with a dust collection mechanism, which includes a dust suction cover, a suction fan and a filter, and the dust suction cover is connected to the filter through an air pipe , the dust suction cover is installed on the body and cooperates with the body to form a dust suction room between the two, the dust suction room communicates with the working room; the suction fan is installed in the dust suction room for introducing the airflow in the dust suction room into the filter.
优选地,吸尘室内且位于吸风机靠近工作室的一侧还设有集尘箱,所述集尘箱包括滤板和位于滤板一侧并与滤板配合在二者之间形成集尘腔的集尘罩,且滤板位于集尘罩靠近吸风机的一侧;所述集尘罩远离滤板的一侧侧面向滤板方向凹陷以形成集尘槽,所述集尘槽穿过吸尘室的侧壁伸入工作室内,集尘槽的底部设有若干个与集尘腔连通的进气孔。Preferably, a dust collection box is provided in the dust collection room and on the side near the working chamber of the suction fan, the dust collection box includes a filter plate and is located on one side of the filter plate and cooperates with the filter plate to form a dust collection box between the two. The dust collection cover of the cavity, and the filter plate is located on the side of the dust collection cover close to the suction fan; the side of the dust collection cover away from the filter plate is recessed toward the filter plate to form a dust collection groove, and the dust collection groove passes through The side wall of the dust collection room extends into the working room, and the bottom of the dust collection tank is provided with several air inlets communicating with the dust collection chamber.
优选地,集尘槽的端口面积大于其底部面积以形成扩口状结构。Preferably, the area of the port of the dust collecting tank is larger than the area of the bottom thereof to form a flared structure.
优选地,集尘槽为梯形槽。Preferably, the dust collection tank is a trapezoidal tank.
优选地,进气孔为只进不出的单向孔。Preferably, the air inlet hole is a one-way hole that only enters and exits.
优选地,过滤器连接有排废管,排废管的端口处安装有管道卡箍Preferably, the filter is connected with a waste pipe, and a pipe clamp is installed at the port of the waste pipe
优选地,输气管设有n个,各输气管按序间距排列;所述n为大于1的整数。Preferably, there are n gas delivery pipes, and the air delivery pipes are arranged in sequence; the n is an integer greater than 1.
优选地,吸风机设有n个,各吸风机与各输气管一一对应布置,且各吸风机的中心连线平行于滤板的中心线,各吸风机的吹风方向分别与对应的输气管的输入端口位于同一方向。Preferably, there are n suction fans, and each suction fan is arranged in one-to-one correspondence with each air delivery pipe, and the center line of each suction fan is parallel to the center line of the filter plate, and the blowing direction of each suction fan is respectively in line with the corresponding air delivery pipe. The input ports are located in the same direction.
优选地,吸尘罩壳与机体可拆卸连接。Preferably, the dust suction cover is detachably connected with the body.
优选地,吸尘罩壳上设有与其固定的安装凸板,所述安装凸板上设有用于使其与机体连接的连接件。Preferably, the dust suction cover is provided with a mounting convex plate fixed thereto, and the mounting convex plate is provided with a connecting piece for connecting it to the machine body.
优选地,还包括底座,所述机体和过滤器均安装在底座上。Preferably, a base is also included, and the body and the filter are installed on the base.
本实用新型中,通过在机体内设置工作室,将焊接机构安装在工作室内,以利用工作室对焊接时产生的烟尘进行聚拢,避免四处飞散;同时在机体的一侧设置吸尘机构,并使吸尘机构中的吸尘罩壳通过输气管与过滤器连接,吸尘机构中的吸尘罩壳与机体配合以在二者之间形成与工作室连通的吸尘室,使吸风机安装在吸尘室,以利用吸风机将工作室内的烟尘吸入到吸尘室内并由吸尘室集中输送到过滤器内,以利用过滤器对烟尘进行集中处理,从而避免焊接时的烟尘分散的车间造成工作环境的污染。In the utility model, the welding mechanism is installed in the working room by setting a working room in the body, so as to use the working room to gather the smoke generated during welding to avoid flying around; at the same time, a dust suction mechanism is set on one side of the body, and The dust suction cover in the dust collection mechanism is connected to the filter through the air pipe, and the dust suction cover in the dust suction mechanism cooperates with the body to form a dust collection room connected with the working room between the two, so that the suction fan is installed In the dust-absorbing room, use the suction fan to inhale the dust in the working room into the dust-absorbing room and transport it to the filter from the dust-absorbing room, so that the dust can be treated centrally by the filter, so as to avoid the workshop where the dust is dispersed during welding Pollution of the working environment.
附图说明Description of drawings
图1为本实用新型提出的一种具有吸除烟尘功能的激光焊接机的结构示意图;Fig. 1 is the structural representation of a kind of laser welding machine that the utility model proposes and has the function of sucking smoke and dust;
图2为本实用新型提出的一种具有吸除烟尘功能的激光焊接机中所述吸尘机构的结构示意图;Fig. 2 is a structural schematic diagram of the dust-absorbing mechanism described in a laser welding machine with smoke-absorbing function proposed by the utility model;
图3为本实用新型提出的一种具有吸除烟尘功能的激光焊接机中所述集尘箱的结构示意图;Fig. 3 is the structure schematic diagram of the dust box described in a kind of laser welding machine with smoke removal function proposed by the utility model;
图4为本实用新型提出的一种具有吸除烟尘功能的激光焊接机中所述吸尘壳的结构示意图。Fig. 4 is a structural schematic diagram of the dust-absorbing case in a laser welding machine with a smoke-absorbing function proposed by the present invention.
具体实施方式Detailed ways
下面,通过具体实施例对本实用新型的技术方案进行详细说明。Below, the technical solution of the utility model is described in detail through specific embodiments.
如图1-4所示,图1为本实用新型提出的一种具有吸除烟尘功能的激光焊接机的结构示意图;图2为本实用新型提出的一种具有吸除烟尘功能的激光焊接机中所述吸尘机构的结构示意图;图3为本实用新型提出的一种具有吸除烟尘功能的激光焊接机中所述集尘箱的结构示意图;图4为本实用新型提出的一种具有吸除烟尘功能的激光焊接机中所述吸尘壳的结构示意图。As shown in Figures 1-4, Fig. 1 is a structural schematic diagram of a laser welding machine with the function of removing smoke and dust proposed by the utility model; Fig. 2 is a laser welding machine with the function of removing smoke and dust proposed by the utility model The structure schematic diagram of the dust suction mechanism described in; Fig. 3 is the structure schematic diagram of the dust collection box in a laser welding machine with the function of absorbing smoke and dust proposed by the utility model; Fig. 4 is a utility model proposed with a Schematic diagram of the structure of the dust suction shell in the laser welding machine with the function of sucking smoke and dust.
参照图1-2,本实用新型提出的一种具有吸除烟尘功能的激光焊接机,包括:机体1、底座10和用于执行焊接作业的焊接机构,其中:Referring to Figures 1-2, the utility model proposes a laser welding machine with the function of removing smoke and dust, including: a body 1, a base 10 and a welding mechanism for performing welding operations, wherein:
机体1固定安装在底座10上,机体1设有工作室,焊接机构安装在工作室内,以利用工作室对焊接时产生的烟尘进行聚拢,避免四处飞散。The body 1 is fixedly mounted on the base 10, the body 1 is provided with a working room, and the welding mechanism is installed in the working room, so as to use the working room to gather the fumes generated during welding and avoid flying around.
机体1的一侧还设有吸尘机构,吸尘机构包括吸尘罩壳2、吸风机5和过滤器7,吸尘罩壳2通过输气管6与过滤器7连接,所述输气管6为软管。吸尘罩壳2安装在机体1上并与机体1配合以在二者之间形成吸尘室,吸尘室与工作室连通;吸风机5安装在吸尘室内以用于将吸尘室内的气流引入到过滤器7,过滤器7安装在底座10上,过滤器7连接有排废管8,排废管8的材质硬质塑料,排废管8的端口处安装有管道卡箍9。焊接作业时,以利用吸风机5将工作室内的烟尘吸入到吸尘室内并由吸尘室集中输送到过滤器7内,以利用过滤器7对烟尘进行集中处理,从而避免焊接时的烟尘分散的车间造成工作环境的污染。One side of the body 1 is also provided with a dust suction mechanism, the dust suction mechanism includes a dust suction cover 2, a suction fan 5 and a filter 7, the dust suction cover 2 is connected with the filter 7 through an air delivery pipe 6, and the air delivery pipe 6 for the hose. The dust collection cover 2 is installed on the body 1 and cooperates with the body 1 to form a dust collection room between the two, and the dust collection room communicates with the working room; The air flow is introduced into the filter 7, the filter 7 is installed on the base 10, the filter 7 is connected with a waste discharge pipe 8, the material of the waste discharge pipe 8 is made of hard plastic, and a pipe clamp 9 is installed at the port of the waste discharge pipe 8. During the welding operation, use the suction fan 5 to suck the dust in the working room into the dust collection room and transport it to the filter 7 from the dust collection room, so that the dust can be treated centrally by the filter 7, so as to avoid the dust dispersion during welding workshops causing pollution to the working environment.
参照图3,吸尘室内且位于吸风机5靠近工作室的一侧还设有集尘箱4,所述集尘箱4包括滤板41和位于滤板41一侧并与滤板41配合在二者之间形成集尘腔44的集尘罩42,且滤板41位于集尘罩42靠近吸风机5的一侧;所述集尘罩42远离滤板41的一侧侧面向滤板41方向凹陷以形成集尘槽43,所述集尘槽43穿过吸尘室的侧壁伸入工作室内,集尘槽43的底部设有若干个与集尘腔44连通的进气孔45。当吸风机5工作时,将烟尘吸入集尘箱4内,以利用集尘箱4中的滤板41对烟气中的粉尘进行过滤和吸附,而经滤板41过滤后的烟气则在吸风机5作用下通过输气管6导入至过滤器7的内侧进行过滤,过滤后达到标准排放的气体既可以直接排出,也可以通过管道卡箍9连接外界通管排至室外。With reference to Fig. 3, dust collection box 4 is also provided in the dust collection room and is located at the side near the working room of suction fan 5, and described dust collection box 4 includes filter plate 41 and is positioned at the side of filter plate 41 and cooperates with filter plate 41 The dust collection cover 42 of the dust collection cavity 44 is formed between the two, and the filter plate 41 is located at the side of the dust collection cover 42 close to the suction fan 5; the side of the dust collection cover 42 away from the filter plate 41 faces the filter plate 41 The direction is sunken to form a dust collection groove 43, and the dust collection groove 43 extends into the working room through the side wall of the dust collection chamber. When the suction fan 5 works, the dust is sucked into the dust box 4 to filter and absorb the dust in the flue gas by the filter plate 41 in the dust box 4, and the flue gas filtered by the filter plate 41 is Under the action of the suction fan 5, the inboard of the filter 7 is introduced through the air delivery pipe 6 for filtering, and the gas that reaches the standard discharge after filtering can be discharged directly, or can be discharged to the outside through a pipe clamp 9 connected to an external pipe.
由上可知,本实用新型能够在焊接过程实现对烟尘的吸除作用,也能够实现对烟尘的分别处理清除效果,并且便携拆卸设置,能够方便清理与保养,达到长久使用的效果。It can be seen from the above that the utility model can realize the effect of sucking the smoke and dust during the welding process, and can also realize the effect of separately processing and removing the smoke and dust, and it is portable and disassembled, which can facilitate cleaning and maintenance, and achieve the effect of long-term use.
此外,本实施例中,集尘槽43为梯形槽,以使其形成端口面积大于其底部面积的扩口状结构,以扩大对烟尘的吸收面积,达到较全面积的烟尘吸收作用。In addition, in this embodiment, the dust collection groove 43 is a trapezoidal groove, so that it forms a flared structure with a port area larger than its bottom area, so as to expand the absorption area for smoke and dust, and achieve a more comprehensive smoke absorption effect.
本实施例中,进气孔45为只进不出的单向孔,以避免进入集尘腔44内的烟尘产生回流,从而确保集尘箱4达到较好的收集作用。In this embodiment, the air inlet hole 45 is a one-way hole that only enters and exits, so as to avoid backflow of the smoke and dust entering the dust collecting chamber 44 , thereby ensuring better collection effect of the dust collecting box 4 .
本实施例中,进气孔45的内径由靠近工作室的一侧向靠近滤板41的一侧依次递减。In this embodiment, the inner diameter of the air inlet 45 gradually decreases from the side close to the working chamber to the side close to the filter plate 41 .
本实施例中,输气管6设有三个,且三个输气管6按序间距排列,该结构的设置有利于提供较多的输送通道,达到较全面的烟尘输出面积,提高清除效果。In this embodiment, there are three gas delivery pipes 6, and the three gas delivery pipes 6 are arranged at intervals in sequence. The arrangement of this structure is conducive to providing more delivery channels, achieving a more comprehensive smoke and dust output area, and improving the cleaning effect.
本实施例中,吸风机5设有三个,且三个吸风机5与三个输气管6一一对应布置,且三个吸风机5的中心连线平行于滤板41的中心线,三个吸风机5的吹风方向分别与对应的输气管6的输入端口位于同一方向,该结构的设置有利于保证除烟除尘过程稳定有效的运转,使得装置达到较理想的除烟除尘作用。In the present embodiment, there are three suction fans 5, and the three suction fans 5 are arranged in one-to-one correspondence with the three air delivery pipes 6, and the center line of the three suction fans 5 is parallel to the center line of the filter plate 41, and the three suction fans 5 are arranged in one-to-one correspondence with the center line of the filter plate 41. The blowing direction of the suction fan 5 is located in the same direction as the input port of the corresponding air pipe 6 respectively. The setting of this structure is beneficial to ensure the stable and effective operation of the smoke and dust removal process, so that the device can achieve a more ideal smoke and dust removal effect.
参照图4,吸尘罩壳2上设有与其固定的安装凸板3,所述安装凸板3上设有用于使其与机体1连接的连接件,连接件为螺栓;吸尘罩壳2通过连接件将安装凸板3固定在机体1上实现与机体1可拆卸连接。该结构的设置便于对各相应部件进行检修、更换。Referring to Fig. 4, the dust suction cover 2 is provided with a mounting flange 3 fixed thereto, and the mounting flange 3 is provided with a connector for connecting it to the body 1, and the connector is a bolt; the dust suction cover 2 The installation convex plate 3 is fixed on the machine body 1 through the connecting piece to realize the detachable connection with the machine body 1 . The arrangement of this structure facilitates the maintenance and replacement of each corresponding component.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110883425A (en) * | 2019-11-29 | 2020-03-17 | 上海精测半导体技术有限公司 | Cutting equipment pump drainage device |
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