CN209647021U - A kind of device for diaphragm gas meter epithelium quality testing - Google Patents
A kind of device for diaphragm gas meter epithelium quality testing Download PDFInfo
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- CN209647021U CN209647021U CN201920376459.XU CN201920376459U CN209647021U CN 209647021 U CN209647021 U CN 209647021U CN 201920376459 U CN201920376459 U CN 201920376459U CN 209647021 U CN209647021 U CN 209647021U
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- 210000000981 epithelium Anatomy 0.000 title claims abstract description 199
- 238000012372 quality testing Methods 0.000 title claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 115
- 238000012360 testing method Methods 0.000 claims abstract description 52
- 230000035945 sensitivity Effects 0.000 claims abstract description 31
- 238000007664 blowing Methods 0.000 claims abstract description 26
- 239000007921 spray Substances 0.000 claims abstract description 16
- 239000011230 binding agent Substances 0.000 claims description 51
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 230000002950 deficient Effects 0.000 claims description 16
- 239000010985 leather Substances 0.000 claims description 16
- 229920001971 elastomer Polymers 0.000 claims description 15
- 238000005303 weighing Methods 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 229920001342 Bakelite® Polymers 0.000 claims description 9
- 239000004637 bakelite Substances 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims 1
- 239000000306 component Substances 0.000 description 52
- 238000010586 diagram Methods 0.000 description 14
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
This application discloses a kind of devices for diaphragm gas meter epithelium quality testing.The device of the application includes feeding station, carries feeding mould group, rotary table and carry blanking die group;Feeding station includes rotatable artificial blowing station and mechanical arm feeding station;Rotary table includes product orientation station, depth detection station, Thickness sensitivity station and discharge station;Feeding mould group is carried to be used to epithelium moving to product orientation station by mechanical arm feeding station;After product orientation station receives epithelium, rotary table turns to depth detection station;Thickness sensitivity station is after depth detection station;Thickness sensitivity station includes coding mould group, for will test result spray printing in epithelium;Carrying blanking die group includes mechanical arm and respective drive component, for taking out epithelium and being placed on designated position.The device of the application, easy to use, safety, high degree of automation quickly can carry out depth and Thickness sensitivity to epithelium.
Description
Technical field
This application involves diaphragm gas meter epithelium testing equipment fields, in particular to a kind of to be used for diaphragm gas meter epithelium matter
Measure the device of detection.
Background technique
Diaphragm gas meter is a kind of positive displacement instrument, is the instrument being all commonly used in daily life and industry, such as kitchen
The gas meter etc. of room installation.The basic functional principle of mode gas meter, flow meter is that epithelium is installed in batch meter, is passed through using gas
When epithelium volume variation measured.Therefore, epithelium is the core component of diaphragm gas meter, and the quality of epithelium directly affects film
The accuracy of formula gas meter, flow meter and revolution.
Epithelium quality testing mainly includes leather film thickness detection, epithelium depth detection and the detection of epithelium leak source etc..Traditional
Leather film thickness and depth detection are mainly by artificial taking and placing, compacting, then detection instrument is cooperated to carry out artificial judgment, detection efficiency
It is low, subjective impact is big, detection error is big.Although currently, also there is Some Enterprises to be detected by improved mechanical equipment;But
It is, however it remains many deficiencies, the degree of automation is not high, larger to the dependence of testing staff, and detection quality is difficult to ensure.
Utility model content
The purpose of the application is to provide a kind of improved device for the quality testing of diaphragm gas meter epithelium of structure.
To achieve the goals above, this application provides a kind of device for diaphragm gas meter epithelium quality testing, packets
Feeding station is included, feeding mould group, rotary table are carried and carries blanking die group;Feeding station includes rotatable feeding station
Pedestal, and at least one the artificial blowing station being mounted on feeding station pedestal and at least one mechanical arm feeding station;
Rotary table includes product orientation station, depth detection station, Thickness sensitivity station and discharge station;Carry feeding mould group packet
Mechanical arm and corresponding driving assembly are included, for epithelium to be measured to be moved to product orientation station by mechanical arm feeding station;
After product orientation station receives the epithelium to be measured for carrying feeding mould group, rotary table turns to depth detection station;Depth inspection
Surveying station includes epithelium depth detection component, for carrying out depth detection to epithelium;Thickness sensitivity station is in depth detection station
Later, including leather film thickness detection components, for carrying out Thickness sensitivity to epithelium to be measured;Thickness sensitivity station further includes coding mould
Group, coding mould group is connect with epithelium depth detection component and the electrical connection of leather film thickness detection components or signal, for receiving two
The detection information of detection components, and by the spray head of coding mould group by the testing result spray printing of two detection components accordingly to
It surveys on epithelium;Carrying blanking die group includes mechanical arm and corresponding driving assembly, for taking epithelium to be measured by discharge station
Out, and it is placed on designated position.It is appreciated that each station of the application all has the carrier for placing epithelium, to facilitate epithelium to place.
Epithelium depth detection component and leather film thickness detection components are incorporated into one by the epithelium quality detection device of the application
It rises, depth easily can be carried out to epithelium and Thickness sensitivity, high degree of automation are easy to use.Wherein, coding mould group
Corresponding product can also not only be believed according to setting by the testing results such as thickness and depth spray printing in epithelial surfaces to be measured
Spray printing is ceased in epithelial surfaces, is not specifically limited herein.Wherein, artificial blowing station is mechanical for manually placing epithelium to be measured
Arm feeding station can be placed artificial blowing station by rotating feeding station pedestal for facilitating mechanical arm to grab
Epithelium to be measured is transferred to mechanical arm feeding station, in order to mechanical arm crawl.
Preferably, feeding station further includes feeding station pedestal driving assembly, will for driving feeding station base rotation
The epithelium to be measured for being placed on artificial blowing station turns to mechanical arm feeding station, grabs to carry the mechanical arm of feeding mould group
It takes.
It should be noted that the feeding station of the application includes artificial blowing station and mechanical arm feeding station, purpose
It is so that mechanical arm feeding while carries out artificial blowing, so that detection uninterrupted can carry out;It is appreciated that by people
The epithelium to be measured that work blowing station is placed is moved to mechanical arm feeding station, can be by manual operation, can also be by feeding work
Position pedestal driving assembly, realizes automated job.
Preferably, it is provided with feeding weigh assembly below the carrier of artificial blowing station, for putting to artificial blowing station
The epithelium to be measured set is weighed.
It should be noted that the effect of feeding weigh assembly is that the quantity of the epithelium to be measured of its placement is judged by weighing,
To facilitate subsequent operation;Certainly, if only placing an epithelium to be measured every time, feeding weigh assembly is not needed.
Preferably, feeding weigh assembly includes pressure sensor and weighing actuating cylinder;In use, weighing actuating cylinder to
Upper top jacks up pressure sensor by epithelium to be measured or epithelium to be measured and carrier, realizes weighing.
It should be noted that in a kind of implementation of the application, the artificial taper specifically on feeding station pedestal
Through-hole is opened up at the corresponding position of carrier of position, pressure sensor passes through through-hole and claims together with carrier to epithelium or epithelium
Weight;After the completion of weighing, pressure sensor is retracted, and does not influence feeding station base rotation.
Preferably, jacking mould group is provided with below the carrier of mechanical arm feeding station to be convenient for for jacking up epithelium to be measured
Carry the mechanical arm crawl of feeding mould group.
Preferably, jacking mould group includes jacking bakelite component and jacking servo-drive component;In use, jacking servo-drive
Component provides driving, pushes up jacking bakelite component upwards, so that epithelium to be measured or epithelium to be measured are moved up with carrier.
In a kind of implementation of the application, the jacking displacement of jacking servo-drive component is to depend on epithelium number to be measured
Amount, i.e., it is associated with the weighing of pressure sensor, specifically, the quantity of epithelium to be measured is fewer, need that bakelite component will be jacked
Jacking is more upwards, to reach the mechanical arm crawl that designated position is handled upside down feeding mould group.
Likewise, opening up through-hole at the corresponding position of the carrier of mechanical arm feeding station on feeding station pedestal, jack
Bakelite component passes through the through-hole and is jacked, and retracts after the completion of jacking, in order to avoid influence feeding station base rotation.
Preferably, at least one is provided in artificial blowing station and the carrier of mechanical arm feeding station erect upward skin
Film pilot pin, in order to which epithelium to be accurately placed in carrier.
It is appreciated that the effect of epithelium pilot pin is exactly the placement location of fixed epithelium to be measured, a kind of realization of the application
In mode, there are three epithelium pilot pins, and one is located on central axes, other two is symmetrically located in the two sides of central axes.
Preferably, the lateral surface of artificial blowing station and the carrier of mechanical arm feeding station is provided at least a pair of upstanding
Linear bearing slide assemblies;Linear bearing slide assemblies are fixedly installed on feeding station pedestal, carrier or epithelium energy to be measured
It is enough to be slided up and down relative to linear bearing slide assemblies.
It should be noted that linear bearing slide assemblies are actually the pillar of two radical amounts, waited for when jacking with ensureing
The displacement accuracy for surveying epithelium or carrier and epithelium entirety to be measured avoids its skew, influences to carry feeding mould group mechanical arm
Crawl.
Preferably, the driving assembly for carrying feeding mould group includes that left and right acts servo-drive and moves up and down servo-drive,
It is moved up and down for driving manipulator arm or so.
Preferably, the mechanical arm grasping end for carrying feeding mould group is provided with epithelium and draws mould group;Epithelium draws mould group packet
Include double-layer rubber sucker, crawl pilot pin, angle profiling support and at least a pair of symmetrically arranged binder spring block;Double-layer rubber
Sucker is set to epithelium and draws on the central axes of mould group, grabs epithelium to be measured for adsorbing;Crawl pilot pin is dispersed in double
For carrying out horizontal location to epithelium to be measured around layer rubber suction cups;Angle profiling support is set to the outer of double-layer rubber sucker
Week is the imitated structure of epithelium open end to be measured port, for supporting epithelium to be measured;Binder spring block is symmetrically disposed on angle
The two sides for spending profiling support, for constraining the side of epithelium to be measured, to facilitate crawl.
Preferably, the mechanical arm for carrying feeding mould group is additionally provided with pressure sensor, for incuding double-layer rubber sucker
The pressure of epithelium to be measured is grabbed, draws epithelium to be measured to be confirmed whether to have.It is appreciated that if pressure sensor judgement does not have
It draws epithelium to be measured or absorption is not firm, then need to re-start suction operation.
Preferably, the epithelium depth detection component of depth detection station include depth test driving and depth test mould group,
Depth test driving driving depth test mould group is moved up and down along guide rail, carries out depth test;Depth test mould group is L-shaped, erects
The movable end that vertical end drives with depth test is fixedly connected, and horizontal ends are that mounting platform is provided with the first contact Distance-sensing
Device, center weight binder block and copying spring binder block;Copying spring binder block is the profiling knot of epithelium open end to be measured port
The center of structure, copying spring binder block has through-hole, is used for installation center weight binder block, and copying spring binder block passes through spring
It is movably installed in the underface of mounting platform;Center weight binder block is installed on the central axes immediately below mounting platform, initially
When state, copying spring binder block and center weight binder block are in same level or with fixed interval;First contact
Formula range sensor is fixedly installed in the top of mounting platform, and is electrically connected with copying spring binder block and center weight binder block
It connects or signal connects, for incuding the distance of the two;In use, depth test driving driving depth test mould group moves down,
Port contact of the copying spring binder block first with epithelium to be measured, then depth test mould group continues downwards, to make center weight pressure
Material block is contacted with the bottom of epithelium to be measured, and contact range sensor passes through induction copying spring binder block and epithelium port to be measured
After contact, contacted to center weight binder block with epithelium bottom to be measured, the moving distance of this period determines the depth of epithelium to be measured
Degree.
Preferably, the leather film thickness detection components of Thickness sensitivity station include the first driving cylinder, the second contact distance
Detection sensor, the second driving cylinder and upper top reference block;First driving cylinder is installed on the surface of Thickness sensitivity station, the
Two contact distance detection sensors are mounted as a whole on the movable end of the first driving cylinder, are connect by the first driving cylinder driving second
Touch distance detection sensor moves up and down;Second contact distance detection sensor has replaceable detector;Second drives
Cylinder of taking offence is installed on the underface of Thickness sensitivity station, and upper top reference block is installed on the movable end of the second driving cylinder, by second
Top reference block moves up and down in driving cylinder driving;Upper top reference block and the detector of the second contact distance detection sensor are in
Upper and lower corresponding relationship;When detection, two driving cylinders respectively drive top reference block and detector moves towards, and detector will be to
It surveys epithelium to be pressed on the reference block of top, thus reads the thickness of epithelium to be measured.
Preferably, coding mould group is installed on beside leather film thickness detection components, and the spray head of coding mould group is directed toward epithelium to be measured
Outer wall;Also, coding Mo Zu is electrically connected with the first contact range sensor and the second contact distance detection sensor respectively
Or signal connection, according to the detection signal of two sensors, by the thickness of epithelium to be measured and depth spray printing on its side wall.
Preferably, the device of the application further includes output mould group, and carrying blanking die group further includes testing result determination component,
Testing result determination component be electrically connected respectively with the first contact range sensor and the second contact distance detection sensor or
Signal connection, judges whether the depth of epithelium to be measured or thickness are qualified according to design threshold, and it is mechanical to control driving assembly control
The epithelium to be measured taken out by discharge station is placed on designated position by arm;Output mould group includes conveyer belt, the throwing of the first defective products
It puts station and the second defective products launches station;Carry the judgement knot of the mechanical arm determination component according to testing result of blanking die group
Qualified epithelium to be measured is placed on the conveyer belt and exports, the underproof epithelium to be measured of depth is placed in first not by fruit
Non-defective unit launches station or the second defective products launches station, and the epithelium to be measured of unqualified thickness lattice is placed in another defective products and is launched
Station.
Preferably, the device of the application further includes a workbench and the microprocessor with human-computer interaction interface;On
Material station, carrying feeding mould group, rotary table, carrying blanking die group, output mould group and microprocessor are installed along with work
On platform;Microprocessor is connect with the detection components of each station, driving assembly electrical connection or signal, is used for each component of coordinated control
Operation.
Preferably, the device of the application further includes shell, shell by feeding station, carry feeding mould group, rotary table,
Blanking die group, output mould group and microprocessor is carried to be provide with wherein;The front end of shell offers manual operation window, rear end or side
Wall offers the output window of conveyer belt, and the human-computer interaction interface is arranged in shell upper right side.
In a kind of implementation of the application, work top and shell are structure as a whole, and entire epithelium quality testing is filled
It sets and is assembled into an entirety, be easy to use.
Preferably, the top of shell is provided with status indicator lamp, for showing the operating status of epithelium quality detection device.
Therefore, the beneficial effects of the present application are as follows: the application epithelium quality detection device, it is easy to use and safety,
High degree of automation quickly can carry out depth and Thickness sensitivity to epithelium to be measured, and will test result by coding mould group
Spray printing facilitates subsequent use in epithelial surfaces to be measured.
Detailed description of the invention
Fig. 1 is the overall appearance structural representation of epithelium quality detection device in embodiments herein;
Fig. 2 is the internal structure structural schematic diagram of epithelium quality detection device in embodiments herein;
Fig. 3 is the structural schematic diagram of feeding station in embodiments herein;
Fig. 4 is the structural schematic diagram of the mechanical arm feeding station of feeding station in embodiments herein;
Fig. 5 is the structural schematic diagram of the artificial blowing station of feeding station in embodiments herein;
Fig. 6 is the structural schematic diagram of the artificial blowing station carrier of feeding station in embodiments herein;
Fig. 7 is the structural schematic diagram that feeding mould group is carried in embodiments herein;
Fig. 8 is the structural schematic diagram that the epithelium absorption mould group of feeding mould group is carried in embodiments herein;
Fig. 9 is the structural schematic diagram that epithelium absorption another visual angle of mould group of feeding mould group is carried in embodiments herein;
Figure 10 is the structural schematic diagram of epithelium depth detection component in embodiments herein;
Figure 11 is the structural schematic diagram at another visual angle of epithelium depth detection component in embodiments herein;
Figure 12 is that Thickness sensitivity component first drives cylinder and the distance detection of the second contact to pass in embodiments herein
The assembling structure schematic diagram of sensor;
Figure 13 is the assembling structure that Thickness sensitivity component second drives cylinder and upper top reference block in embodiments herein
Schematic diagram;
Figure 14 is to carry blanking die group in embodiments herein and export the assembling structure schematic diagram of mould group;
Figure 15 is to carry blanking die group in embodiments herein and export the assembling structure schematic diagram at another visual angle of mould group.
In figure, 01 it is workbench, 02 is shell, 03 is status indicator lamp, 04 is human-computer interaction interface, 1 is feeding work
Position, 2 be carry feeding mould group, 3 be rotary table, 4 be carry blanking die group, 5 be export mould group, 11 be feeding station bottom
Seat, 12 for artificial taper position, 13 are mechanical arm feeding station, 14 are linear bearing slide assemblies, 15 are epithelium pilot pin, 21
For left and right movement servo-drive, 22 be move up and down servo-drive, 23 be epithelium draw mould group, 24 be pressure sensor, 31 be
Product orientation station, 32 be depth detection station, 33 be Thickness sensitivity station, 34 be discharge station, 51 be conveyer belt, 52 be
One defective products launch station, 53 for the second defective products launch station, 121 be feeding weigh assembly, 131 be jacking mould group, 321 be
Depth test driving, 322 be depth test mould group, 323 be depth test guide rail, 331 be coding mould group, 332 be the first driving
Cylinder, 333 be the second contact distance detection sensor, 334 be the second driving cylinder, 335 be upper top reference block, 1211 be pressure
Force snesor, 1212 be weighing actuating cylinder, 1311 be jacking bakelite component, 1312 be jacking servo-drive component, 3221 be
First contact range sensor, 3222 be center weight binder block, 3223 be copying spring binder block, 3331 be detector.
Specific embodiment
In order to enable auditor to further appreciate that the purpose of the application, existing attached preferred embodiment with detailed description are as follows,
The present embodiment is merely to illustrate the technical solution of the application, and non-limiting the application.
Embodiment
This example is used for the device of diaphragm gas meter epithelium quality testing, as depicted in figs. 1 and 2, including feeding station 1, removes
It transports material mould group 2, rotary table 3, carry blanking die group 4 and output mould group 5.As shown in Fig. 2, all components, including feeding
Station 1, carrying feeding mould group 2, rotary table 3, carrying blanking die group 4 and output mould group 5 are all uniformly mounted on workbench
On 01.In addition, the device of this example is further equipped with the micro process with human-computer interaction interface 04 for the ease of coordinated control
Device, microprocessor are connect with the detection components of each station, driving assembly electrical connection or signal, for each component fortune of coordinated control
Row;Likewise, microprocessor is also installed on workbench 01.Specific coordinated control mode can be real by conventional programming
It is existing, it is not tired herein to state.As shown in Figure 1, under the device feeding station 1 of this example, carrying feeding mould group 2, rotary table 3, carrying
Expect that mould group 4 and output 5 piece cover of mould group are set in a shell 02;The front end of shell 02 offers manual operation window, left side
Wall offers the output window of conveyer belt 51, and human-computer interaction interface 04 is arranged in 02 upper right side of shell;The top of shell 02 is provided with
Status indicator lamp 03, for showing the operating status of epithelium quality detection device.
In the epithelium quality detection device of this example, feeding station, as shown in figure 3, including rotatable feeding station pedestal
11, and an artificial taper position 12 being mounted on feeding station pedestal 11 and a mechanical arm feeding station 13;Feeding
Station pedestal 11 drives its rotation by driving assembly, so that the epithelium to be measured of artificial blowing station 12 is transferred to mechanical arm feeding
Station 13, to carry the mechanical arm crawl of feeding mould group 2.
In the feeding station 1 of this example, as shown in figure 5, being provided with feeding weighing group below the carrier of artificial blowing station 12
Part 121, the epithelium to be measured for placing to artificial blowing station 12 are weighed.In general, the weight of each epithelium to be measured
All be it is determining and consistent, therefore, this example may determine that the number of the epithelium to be measured placed by weighing.Specifically, such as Fig. 5
Shown, feeding weigh assembly 121 includes pressure sensor 1211 and weighing actuating cylinder 1212;In use, weighing actuating cylinder
1212 push up upwards, jack up pressure sensor 1211 by epithelium to be measured or epithelium to be measured and carrier, realize weighing.
In the feeding station 1 of this example, as shown in figure 3, being provided with jacking mould group below the carrier of mechanical arm feeding station 13
131, for jacking up epithelium to be measured, the mechanical arm of feeding mould group 2 easy to carry is grabbed.Specifically, as shown in figure 4, jacking
Mould group 131 includes jacking bakelite component 1311 and jacking servo-drive component 1312;In use, jacking servo-drive component 1312
Driving is provided, makes to jack the top upwards of bakelite component 1311, so that epithelium to be measured or epithelium to be measured are moved up with carrier.
In the feeding station 1 of this example, as shown in Figure 3 and Figure 6, the load of artificial blowing station 12 and mechanical arm feeding station 13
There are three erect upward epithelium pilot pin 15, in order to which epithelium to be accurately placed in carrier, specific one for setting in tool
A epithelium pilot pin is located on central axes, other two is located at its two sides.Also, artificial blowing station 12 and mechanical arm feeding work
The lateral surface of the carrier of position 13 is provided with the linear bearing slide assemblies 14 of a pair of upstanding;The fixed peace of linear bearing slide assemblies 14
Loaded on feeding station pedestal 11, carrier or epithelium to be measured can be slided up and down relative to linear bearing slide assemblies 14, with
Ensure the accuracy of its movement.
The epithelium quality detection device of this example, as shown in Fig. 2, rotary table 3 includes product orientation station 31, depth inspection
Survey station 32, Thickness sensitivity station 33 and discharge station 34;Carrying feeding mould group 2 includes mechanical arm and corresponding driving group
Part, for epithelium to be measured to be moved to product orientation station 31 by mechanical arm feeding station 13;The reception of product orientation station 31 is removed
After the epithelium to be measured for transporting material mould group 2, rotary table 3 turns to depth detection station 32;Depth detection station 32 includes skin
Film depth detection component, for carrying out depth detection to epithelium;Thickness sensitivity station 33 after depth detection station 32, including
Leather film thickness detection components, for carrying out Thickness sensitivity to epithelium to be measured;Thickness sensitivity station 33 further includes coding mould group 331,
Coding mould group 331 is connect with epithelium depth detection component and the electrical connection of leather film thickness detection components or signal, including for receiving
The detection information of two detection components, and the testing result spray printing of two detection components is existed by the spray head of coding mould group 331
On corresponding epithelium to be measured;Carrying blanking die group 4 includes mechanical arm and corresponding driving assembly, is used for epithelium to be measured by institute
The taking-up of discharge station 34 is stated, and is placed on designated position.
In the epithelium quality detection device of this example, feeding mould group 2 is carried, as shown in Figure 7 to 9, driving assembly includes
Left and right movement servo-drive 21 and up and down action servo-drive 22, move up and down for driving manipulator arm or so.Carry feeding
The mechanical arm grasping end of mould group 2 is provided with epithelium and draws mould group 23;Epithelium draws mould group 23, as shown in Figure 8 and Figure 9, including
Double-layer rubber sucker, crawl pilot pin, angle profiling support and a pair of symmetrically arranged binder spring block;Double-layer rubber sucker is set
It is placed in epithelium to draw on the central axes of mould group, grabs epithelium to be measured for adsorbing;Crawl pilot pin is dispersed in double-layer rubber
For carrying out horizontal location to epithelium to be measured around sucker;Angle profiling support is set to the periphery of double-layer rubber sucker, for
The imitated structure for surveying epithelium open end port, for supporting epithelium to be measured;Binder spring block is symmetrically disposed on angle profiling
The two sides of support, for constraining the side of epithelium to be measured, to facilitate crawl.In addition, as shown in fig. 7, carrying the machine of feeding mould group 2
Tool arm is additionally provided with pressure sensor 24, and the pressure of epithelium to be measured is grabbed for incuding double-layer rubber sucker, so that confirmation is
It is no to have absorption epithelium to be measured.
The epithelium depth detection component of this example depth detection station 32, as shown in Figure 10 and Figure 11, including depth test drives
321 and depth test mould group 322 are moved, 321 driving depth test mould groups 322 of depth test driving are along depth test guide rail 323
Lower movement carries out depth test;Depth test mould group 322 is L-shaped, and upright end and the movable end of depth test driving 321 are fixed
Connection, horizontal ends are that mounting platform is provided with the first contact range sensor 3221, center weight binder block 3222 and profiling
Spring binder block 3223;Copying spring binder block 3223 is the imitated structure of epithelium open end to be measured port, copying spring binder
The center of block 3223 has through-hole, is used for installation center weight binder block 3222, and copying spring binder block 3223 is living by spring
The dynamic underface for being installed on mounting platform;Center weight binder block 3222 is installed on the central axes immediately below mounting platform, just
When beginning state, copying spring binder block 3223 and center weight binder block 3222 are in same level or between fixed
Every;First contact range sensor 3221 is fixedly installed in the top of mounting platform, and with copying spring binder block 3223
It is connected with the electrical connection of center weight binder block 3222 or signal, for incuding the distance of the two.In use, depth test drives
321 driving depth test mould groups 322 move down, port contact of the copying spring binder block 3223 first with epithelium to be measured, so
Depth test mould group 322 continues downwards, to contact center weight binder block 3222 with the bottom of epithelium to be measured, contact distance afterwards
After sensor 3221 is by induction copying spring binder block 3223 and epithelium port contact to be measured, center weight binder block 3222 is arrived
It is contacted with epithelium bottom to be measured, the moving distance of this period determines the depth of epithelium to be measured.
The leather film thickness detection components of this example Thickness sensitivity station 33, as shown in Figure 12 and Figure 13, including the first driving gas
Cylinder 332, the second contact distance detection sensor 333, second driving cylinder 334 and upper top reference block 335.First driving cylinder
332, as shown in figure 12, it is installed on the surface of Thickness sensitivity station 33, the whole peace of the second contact distance detection sensor 333
Movable end loaded on the first driving cylinder 332 drives the second contact distance detection sensor 333 by the first driving cylinder 332
It moves up and down.Second contact distance detection sensor 333 has replaceable detector 3331.
Second driving cylinder 334 is installed on the underface of Thickness sensitivity station 33, upper top reference block 335 as shown in figure 13
It is installed on the movable end of the second driving cylinder 334, is moved up and down by top reference block 335 in the second driving driving of cylinder 334.Upper top
Reference block 335 and the detector 3331 of the second contact distance detection sensor 333 are in upper and lower corresponding relationship.When detection, two
Driving cylinder respectively drives top reference block 335 and detector 3331 moves towards, and epithelium to be measured is pressed on by detector 3331
On upper top reference block 335, the thickness of epithelium to be measured is thus read.
The coding mould group 331 of this example is installed on beside leather film thickness detection components as shown in figure 12, coding mould group 331
Spray head is directed toward epithelium outer wall to be measured.Also, coding mould group 331 is contacted with the first contact range sensor 3221 and second respectively
The electrical connection of formula distance detection sensor 333 or signal connection, according to the detection signal of two sensors, by the thickness of epithelium to be measured
With depth spray printing on its side wall.
In order to which the product to acceptance or rejection is classified, the carrying blanking die group 4 of this example, further includes that testing result is sentenced
Disconnected component, testing result determination component are sensed with the first contact range sensor 3221 and the distance detection of the second contact respectively
The electrical connection of device 333 or signal connection, judge whether the depth of epithelium to be measured or thickness are qualified according to design threshold, and control driving
Component controls mechanical arm and the epithelium to be measured taken out by discharge station 34 is placed on designated position.For example, by qualified epithelium
It is put into a position, the underproof epithelium of depth is put into another location, and the epithelium of unqualified thickness lattice is put into another location.
This example exports mould group 5, and as shown in Figure 14 and Figure 15, including conveyer belt 51, the first defective products launch station 52 and the
Two defective products launch station 53;The judging result for carrying the mechanical arm determination component according to testing result of blanking die group 4, will close
The epithelium to be measured of lattice is placed on the conveyer belt 51 and exports, and the underproof epithelium to be measured of depth is placed in the first defective products and is thrown
It puts station 52 or the second defective products launches station 53, the epithelium to be measured of unqualified thickness lattice is placed in another defective products and launches work
Position.
The feeding station of this example, can be in the same of artificial blowing by the way that artificial blowing station and mechanical arm feeding station is arranged
When, mechanical arm crawl is carried out, so that detection continual can carry out, the detection efficiency of raising.The carrying feeding mould of this example
Group is optimized by drawing mould group to epithelium, so that the crawl to epithelium is more accurate, also, passes through pressure sensing
Whether the design of device can grab success with accurate judgement, avoid crawl it is unsuccessful caused by machine dally, improve detection effect
Rate.The depth and Thickness sensitivity of this example are executed by epithelium depth detection component and leather film thickness detection components respectively, by two
The Optimal improvements of a detection components improve detection quality and efficiency.This example is used for the dress of diaphragm gas meter epithelium quality testing
It sets, is had the advantages that by verifying
1. one operator of the device of this example can guard and operate two equipment, the people of epithelium detection is greatly reduced
Work cost;
2. equipment operation is safe, especially there is shell protection in danger positions such as mechanical transports, not only ensured operator
The safety of member, has also ensured the normal operation of device;
3. device action C/T:7s/pcs, detection efficiency is high;
4. equipment mobility is not less than 98%;
5. the device of this example is completed from finished product is initially assembled to, it is only necessary to 35 consecutive days be easy assembling.
It is to be understood that above content and specific embodiment are intended to prove the reality of technical solution provided herein
Using should not be construed as the restriction to the application protection scope.Those skilled in the art in spirit herein and principle, when
It can various modifications may be made, equivalent replacement or improvement.The protection scope of the application is subject to the appended claims.
Claims (10)
1. a kind of device for diaphragm gas meter epithelium quality testing, it is characterised in that: including in feeding station (1), carrying
Expect mould group (2), rotary table (3) and carries blanking die group (4);
The feeding station (1) includes rotatable feeding station pedestal (11), and is mounted on feeding station pedestal (11)
At least one artificial blowing station (12) and at least one mechanical arm feeding station (13);
The rotary table (3) include product orientation station (31), depth detection station (32), Thickness sensitivity station (33) and
Discharge station (34);
The carrying feeding mould group (2) includes mechanical arm and corresponding driving assembly, is used for epithelium to be measured by the machinery
Arm feeding station (13) is moved to the product orientation station (31);
After the product orientation station (31) receives the epithelium to be measured for carrying feeding mould group (2), rotary table (3) rotation
To the depth detection station (32);
The depth detection station (32) includes epithelium depth detection component, for carrying out depth detection to epithelium;
The Thickness sensitivity station (33) is after the depth detection station (32), including leather film thickness detection components, is used for
Thickness sensitivity is carried out to epithelium to be measured;
The Thickness sensitivity station (33) further includes coding mould group (331), coding mould group (331) and the epithelium depth detection group
Part is electrically connected with leather film thickness detection components or signal connects, and including the detection information for receiving two detection components, and leads to
The spray head of coding mould group (331) is crossed by the testing result spray printing of two detection components on corresponding epithelium to be measured;
The carrying blanking die group (4) includes mechanical arm and corresponding driving assembly, is used for epithelium to be measured by the blanking
Station (34) takes out, and is placed on designated position.
2. the apparatus according to claim 1, it is characterised in that: the feeding station (1) further includes feeding station pedestal
(11) driving assembly will be placed on the epithelium to be measured of artificial blowing station (12) for driving feeding station pedestal (11) to rotate
Mechanical arm feeding station (13) are turned to, to carry the mechanical arm crawl of feeding mould group (2);
Preferably, feeding weigh assembly (121) are provided with below the carrier of the artificial blowing station (12), for manually putting
The epithelium to be measured that material station (12) is placed is weighed;
Preferably, feeding weigh assembly (121) includes pressure sensor (1211) and weighing actuating cylinder (1212);In use,
Weighing, actuating cylinder (1212) are upward to push up, and jacks up pressure sensor (1211) by epithelium to be measured or epithelium to be measured and carrier,
Realize weighing;
Preferably, it is provided with jacking mould group (131) below the carrier of the mechanical arm feeding station (13), be used for epithelium to be measured
It jacks up, the mechanical arm crawl of feeding mould group (2) easy to carry;
Preferably, jacking mould group (131) includes jacking bakelite component (1311) and jacking servo-drive component (1312);It uses
When, jacking servo-drive component (1312) provides driving, makes to jack bakelite component (1311) top upwards, so that epithelium to be measured
Or epithelium to be measured is moved up with carrier;
Preferably, at least one is provided in the carrier of artificial blowing station (12) and mechanical arm feeding station (13) to erect upwards
Epithelium pilot pin (15), in order to which epithelium is accurately placed in carrier;
Preferably, the lateral surface of the carrier of artificial blowing station (12) and mechanical arm feeding station (13) is provided at least a pair of perpendicular
Vertical linear bearing slide assemblies (14);Linear bearing slide assemblies (14) are fixedly installed on feeding station pedestal (11), are carried
Tool or epithelium to be measured can be slided up and down relative to linear bearing slide assemblies (14).
3. the apparatus according to claim 1, it is characterised in that: the driving assembly for carrying feeding mould group (2) includes a left side
Right movement servo-drive (21) and up and down action servo-drive (22), move up and down for driving manipulator arm or so;
Preferably, the mechanical arm grasping end for carrying feeding mould group (2) is provided with epithelium and draws mould group (23);
Epithelium absorption mould group (23) includes double-layer rubber sucker, crawl pilot pin, angle profiling support and at least a pair is symmetrically set
The binder spring block set;
The double-layer rubber sucker is set to epithelium and draws on the central axes of mould group (23), grabs epithelium to be measured for adsorbing;
The crawl pilot pin is dispersed in around double-layer rubber sucker for carrying out horizontal location to epithelium to be measured;
The angle profiling support is set to the periphery of double-layer rubber sucker, is the imitated structure of epithelium open end to be measured port,
For epithelium to be measured to be supported;
The binder spring block is symmetrically disposed on the two sides of angle profiling support, for constraining the side of epithelium to be measured, with convenient
Crawl;
Preferably, the mechanical arm for carrying feeding mould group (2) is additionally provided with pressure sensor (24), for incuding the double-deck rubber
Glue sucker grabs the pressure of epithelium to be measured, draws epithelium to be measured to be confirmed whether to have.
4. the apparatus according to claim 1, it is characterised in that: the epithelium depth detection group of the depth detection station (32)
Part includes depth test driving (321) and depth test mould group (322), and depth test drives (321) to drive depth test mould group
(322) it is moved up and down along depth test guide rail (323), carries out depth test;
The depth test mould group (322) is L-shaped, and upright end is fixedly connected with the movable end of depth test driving (321), horizontal
End is that mounting platform is provided with the first contact range sensor (3221), center weight binder block (3222) and copying spring pressure
Expect block (3223);
The copying spring binder block (3223) is the imitated structure of epithelium open end to be measured port, copying spring binder block
(3223) center has through-hole, is used for installation center weight binder block (3222), and copying spring binder block (3223) passes through bullet
Spring is movably installed in the underface of mounting platform;
The center weight binder block (3222) is installed on the central axes immediately below mounting platform, when original state, profiling bullet
Spring binder block (3223) and center weight binder block (3222) are in same level or with fixed interval;
The first contact range sensor (3221) is fixedly installed in the top of mounting platform, and with copying spring binder
Block (3223) is electrically connected with center weight binder block (3222) or signal connects, for incuding the distance of the two;
In use, depth test driving (321) driving depth test mould group (322) moves down, copying spring binder block
(3223) port contact first with epithelium to be measured, then depth test mould group (322) continues downwards, to make center weight binder block
(3222) it is contacted with the bottom of epithelium to be measured, contact range sensor (3221) passes through induction copying spring binder block (3223)
After epithelium port contact to be measured, contacted to center weight binder block (3222) with epithelium bottom to be measured, the movement of this period
Distance determines the depth of epithelium to be measured.
5. device according to claim 4, it is characterised in that: the leather film thickness detection group of the Thickness sensitivity station (33)
Part includes the first driving cylinder (332), the second contact distance detection sensor (333), second driving cylinder (334) He Shangding
Reference block (335);
First driving cylinder (332) is installed on the surface of Thickness sensitivity station (33), and the distance detection of the second contact passes
Sensor (333) is mounted as a whole on the movable end of the first driving cylinder (332), by first the second contact of driving cylinder (332) driving
Formula distance detection sensor (333) moves up and down;
The second contact distance detection sensor (333) has replaceable detector (3331);
Second driving cylinder (334) is installed on the underface of Thickness sensitivity station (33), and upper top reference block (335) is installed on
The movable end of second driving cylinder (334) is moved up and down by top reference block (335) in second driving cylinder (334) driving;
Upper top reference block (335) and the detector (3331) of the second contact distance detection sensor (333) are in right up and down
It should be related to;When detection, two driving cylinders respectively drive top reference block (335) and detector (3331) moves towards, and detect
Epithelium to be measured is pressed on upper top reference block (335) by head (3331), thus reads the thickness of epithelium to be measured.
6. device according to claim 5, it is characterised in that: the coding mould group (331) is installed on leather film thickness detection
Beside component, the spray head of coding mould group (331) is directed toward epithelium outer wall to be measured;Also, coding mould group (331) is contacted with first respectively
Formula range sensor (3221) is electrically connected with the second contact distance detection sensor (333) or signal connects, and is passed according to two
The detection signal of sensor, by the thickness of epithelium to be measured and depth spray printing on its side wall.
7. device according to claim 1-6, it is characterised in that: further include output mould group (5), under the carrying
Expect mould group (4) further include testing result determination component, the testing result determination component respectively with the first contact Distance-sensing
Device (3221) is electrically connected with the second contact distance detection sensor (333) or signal connects, and is judged according to design threshold to be measured
Whether the depth or thickness of epithelium are qualified, and controlling driving assembly control mechanical arm will be by the to be measured of discharge station (34) taking-up
Epithelium is placed on designated position;
The output mould group (5) includes conveyer belt (51), the first defective products launches station (52) and the second defective products launches station
(53);The judging result for carrying the mechanical arm determination component according to testing result of blanking die group (4), by qualified epithelium to be measured
It is placed on the conveyer belt (51) and exports, the underproof epithelium to be measured of depth is placed in the first defective products and launches station (52)
Or second defective products launch station (53), by the epithelium to be measured of unqualified thickness lattice be placed in another defective products launch station.
8. device according to claim 7, it is characterised in that: further include a workbench (01) and have human-computer interaction
The microprocessor at interface;
The feeding station (1) carries feeding mould group (2), rotary table (3), carries blanking die group (4), output mould group (5)
It is installed along on the workbench (01) with microprocessor;
The microprocessor is connect with the detection components of each station, driving assembly electrical connection or signal, is used for coordinated control each group
Part operation.
9. device according to claim 8, it is characterised in that: further include shell (02), shell (02) is by feeding station
(1), feeding mould group (2), rotary table (3), carrying blanking die group (4), output mould group (5) and microprocessor are carried and is provide with it
In;The front end of shell (02) offers manual operation window, and rear end or side wall offer the output window of conveyer belt (51), shell
(02) human-computer interaction interface is arranged in upper right side.
10. device according to claim 9, it is characterised in that: the top of the shell (02) is provided with status indicator lamp
(03), for showing the operating status of epithelium quality detection device.
Priority Applications (1)
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CN201920376459.XU CN209647021U (en) | 2019-03-22 | 2019-03-22 | A kind of device for diaphragm gas meter epithelium quality testing |
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CN201920376459.XU CN209647021U (en) | 2019-03-22 | 2019-03-22 | A kind of device for diaphragm gas meter epithelium quality testing |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109834054A (en) * | 2019-03-22 | 2019-06-04 | 黄四经 | A kind of device for diaphragm gas meter epithelium quality testing |
CN118376174A (en) * | 2024-06-25 | 2024-07-23 | 龙口振华仪表科技有限公司 | Device and method for measuring depth of membrane type gas skin membrane |
-
2019
- 2019-03-22 CN CN201920376459.XU patent/CN209647021U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109834054A (en) * | 2019-03-22 | 2019-06-04 | 黄四经 | A kind of device for diaphragm gas meter epithelium quality testing |
CN109834054B (en) * | 2019-03-22 | 2023-09-26 | 重庆中彦仪表科技股份有限公司 | Device for detecting quality of membrane type gas skin membrane |
CN118376174A (en) * | 2024-06-25 | 2024-07-23 | 龙口振华仪表科技有限公司 | Device and method for measuring depth of membrane type gas skin membrane |
CN118376174B (en) * | 2024-06-25 | 2024-08-20 | 龙口振华仪表科技有限公司 | Device and method for measuring depth of membrane type gas skin membrane |
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Effective date of registration: 20210602 Address after: 401320 SHIZIKOU community, Wuxin village, Jieshi Town, Banan District, Chongqing Patentee after: Chongqing Zhongyan Instrument Technology Co.,Ltd. Address before: 400000 4-1, NO.115, jialingsan village, Jiangbei District, Chongqing Patentee before: Huang Sijing |