CN209633706U - A high-speed steel belt reinforced polyethylene pipe extruder - Google Patents
A high-speed steel belt reinforced polyethylene pipe extruder Download PDFInfo
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- CN209633706U CN209633706U CN201920232656.4U CN201920232656U CN209633706U CN 209633706 U CN209633706 U CN 209633706U CN 201920232656 U CN201920232656 U CN 201920232656U CN 209633706 U CN209633706 U CN 209633706U
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Abstract
Description
技术领域technical field
本实用新型涉及管材挤出机相关技术领域,具体为一种高速钢带增强聚乙烯管材挤出机。The utility model relates to the related technical field of pipe extruders, in particular to a high-speed steel belt reinforced polyethylene pipe extruder.
背景技术Background technique
挤出机是聚乙烯管生产线中一种重要的挤出设备,用于物料的挤出成型,在将物料挤向机头的过程中,需要利用设置在料筒上的电加热装置对物料加热,以使物料融化,方便通过后期在型腔内挤出,目前需要利用料筒上的电加热装置对物料进行加热,是由外之内传热,然后使料筒中的物料慢慢融化,但是很容易出现不能被挤出的颗粒,因此需要大力的改进。The extruder is an important extrusion equipment in the polyethylene pipe production line. It is used for extrusion molding of the material. In the process of extruding the material to the machine head, it is necessary to use the electric heating device installed on the barrel to heat the material. In order to melt the material, it is convenient to extrude in the cavity in the later stage. At present, it is necessary to use the electric heating device on the barrel to heat the material. The heat is transferred from the outside to the inside, and then the material in the barrel is slowly melted, but it is very easy. Particles appeared that could not be extruded, so a major improvement was required.
一般的高速钢带增强聚乙烯管材挤出机加热装置无法与物料直接接触传热,传热的效果较差,容易出现颗粒的堆积,成型后没有辅助传送装置,物料型腔内径尺寸不变,无法增加物料挤压压力,密实性效果差不易成型,因此,我们提出一种高速钢带增强聚乙烯管材挤出机,以便于解决上述中提出的问题。The general high-speed steel belt reinforced polyethylene pipe extruder heating device cannot directly contact the material to transfer heat, the heat transfer effect is poor, and the accumulation of particles is easy to occur. There is no auxiliary conveying device after molding, and the inner diameter of the material cavity remains unchanged. It is impossible to increase the extrusion pressure of the material, and the compactness effect is poor and it is not easy to form. Therefore, we propose a high-speed steel belt reinforced polyethylene pipe extruder to solve the above-mentioned problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种高速钢带增强聚乙烯管材挤出机,以解决上述背景技术中提出的现有的高速钢带增强聚乙烯管材挤出机加热装置无法与物料直接接触传热,传热的效果较差,容易出现颗粒的堆积,成型后没有辅助传送装置,物料型腔内径尺寸不变,无法增加物料挤压压力,密实性效果差不易成型的问题。The purpose of this utility model is to provide a high-speed steel belt reinforced polyethylene pipe extruder to solve the problem that the existing high-speed steel belt reinforced polyethylene pipe extruder heating device cannot directly contact with the material to transfer heat , the heat transfer effect is poor, and the accumulation of particles is prone to occur. After forming, there is no auxiliary transmission device, the inner diameter of the material cavity remains unchanged, the extrusion pressure of the material cannot be increased, and the compactness effect is poor and it is difficult to form.
为实现上述目的,本实用新型提供如下技术方案:一种高速钢带增强聚乙烯管材挤出机,包括底座和支撑面板,所述底座的左端上表面固定安装有支座,且支座的上端固定连接有减速箱,所述支座的内部左侧固定安装有电机,且电机的左端连接有传动装置,所述传动装置远离电机的一端连接有第一推送杆,且第一推送杆贯穿在减速箱的内部,所述第一推送杆的右端固定连接有第二推送杆,且第一推送杆的右端外侧设置有物料筒,并且物料筒的左端固定在减速箱的右表面,所述物料筒的外侧设置有冷却筒,且冷却筒的上端中间贯穿连接有入料口,所述冷却筒的前侧下端预留设置有进液端,且进液端上连接有输水管,并且输水管镶嵌设置在冷却筒的内部,所述输水管的后端连接有出液端,且输水管的前端外侧连接有循环泵,所述支撑面板固定连接在循环泵的下端,且支撑面板的下端固定设置有支架,并且支架固定在底座的上表面,所述支撑面板的上表面右端等间距设置有安装块,且安装块的内部活动安装有传送辊,并且传送辊的上端内侧设置有第二推送杆。In order to achieve the above purpose, the utility model provides the following technical solutions: a high-speed steel belt reinforced polyethylene pipe extruder, including a base and a support panel, a support is fixedly installed on the upper surface of the left end of the base, and the upper end of the support A reduction box is fixedly connected, a motor is fixedly installed on the inner left side of the support, and a transmission device is connected to the left end of the motor, and a first push rod is connected to the end of the transmission device away from the motor, and the first push rod runs through the Inside the gear box, the right end of the first push rod is fixedly connected with the second push rod, and the outside of the right end of the first push rod is provided with a material cylinder, and the left end of the material cylinder is fixed on the right surface of the gear box, the material A cooling cylinder is arranged on the outside of the cylinder, and the middle of the upper end of the cooling cylinder is connected with a material inlet. The lower end of the front side of the cooling cylinder is reserved for a liquid inlet, and a water pipe is connected to the liquid inlet, and the water pipe Inlaid in the inside of the cooling cylinder, the rear end of the water delivery pipe is connected to a liquid outlet, and the outside of the front end of the water delivery pipe is connected to a circulation pump, the support panel is fixedly connected to the lower end of the circulation pump, and the lower end of the support panel is fixed A bracket is provided, and the bracket is fixed on the upper surface of the base, and the right end of the upper surface of the support panel is provided with installation blocks at equal intervals, and the inside of the installation block is movably installed with a transmission roller, and the inner side of the upper end of the transmission roller is provided with a second push pole.
优选的,所述第一推送杆和第二推送杆构成焊接一体化结构,且第一推送杆的内径尺寸小于第二推送杆的内径尺寸,并且第一推送杆和第二推送杆的外表面均呈螺纹状结构。Preferably, the first push rod and the second push rod form a welded integrated structure, and the inner diameter of the first push rod is smaller than the inner diameter of the second push rod, and the outer surface of the first push rod and the second push rod All have a helical structure.
优选的,所述第一推送杆和第二推送杆在物料筒的内部均为转动结构,且第一推送杆和第二推送杆的连接处位于物料筒的内侧。Preferably, both the first push rod and the second push rod are rotating structures inside the material barrel, and the connection between the first push rod and the second push rod is located inside the material barrel.
优选的,所述输水管呈螺旋状结构盘绕在冷却筒的内侧,且输水管贯穿冷却筒的内表面和物料筒的外表面。Preferably, the water delivery pipe is coiled inside the cooling cylinder in a spiral structure, and the water delivery pipe runs through the inner surface of the cooling cylinder and the outer surface of the material cylinder.
优选的,所述安装块和传送辊均关于支撑面板等间距设置有4组,且安装块的上端呈半圆形结构。Preferably, four sets of the mounting blocks and the conveying rollers are arranged at equal intervals with respect to the support panel, and the upper ends of the mounting blocks have a semicircular structure.
优选的,所述传送辊的上边缘与物料筒的内表面下边缘在同一水平线上,且传送辊在安装块的上端内部为转动结构。Preferably, the upper edge of the conveying roller is on the same level as the lower edge of the inner surface of the material cylinder, and the conveying roller is a rotating structure inside the upper end of the mounting block.
与现有技术相比,本实用新型的有益效果是:该高速钢带增强聚乙烯管材挤出机,加热装置能够与物料直接接触传热,传热的效果较好,成型后有辅助传送装置,物料型腔内径尺寸慢慢变小,增加了物料挤压压力,密实性效果好;Compared with the prior art, the beneficial effect of the utility model is: the high-speed steel belt reinforced polyethylene pipe extruder, the heating device can directly contact the material for heat transfer, the effect of heat transfer is better, and there is an auxiliary transmission device after forming , the inner diameter of the material cavity gradually decreases, increasing the extrusion pressure of the material, and the compactness effect is good;
1.设置有减速箱、电机和传动装置,通过电机的作用带动传动装置传动从而使第一推送杆转动,再通过减速箱的作用控制转速从而使第一推送杆能够均匀缓慢的转动,保证管材的稳定成型输出;1. It is equipped with a reduction box, a motor and a transmission device. The transmission device is driven by the motor to rotate the first push rod, and then the speed is controlled by the function of the reduction box so that the first push rod can rotate evenly and slowly, ensuring that the pipe Stable molding output;
2.设置有第一推送杆和第二推送杆,通过将第一推送杆和第二推送杆设计成一体化结构,且第一推送杆的内径尺寸小于第二推送杆的内径尺寸,方便使物料受到的挤压力慢慢增加,从而使物料更加的密实,更加方便成型;2. The first push rod and the second push rod are provided. By designing the first push rod and the second push rod into an integrated structure, and the inner diameter of the first push rod is smaller than the inner diameter of the second push rod, it is convenient to use The extrusion force on the material increases gradually, making the material denser and more convenient to form;
3.设置有输水管和循环泵,通过循环泵的作用向输水管的内部不断的通入高温热水,且使输水管镶嵌凸出到物料筒的内壁,从而能够使输水管与物料直接接触,提高对物料的加热效率;3. Equipped with a water delivery pipe and a circulation pump, through the action of the circulation pump, high-temperature hot water is continuously fed into the inside of the water delivery pipe, and the water delivery pipe is inlaid and protruded to the inner wall of the material cylinder, so that the water delivery pipe can be in direct contact with the material , improve the heating efficiency of materials;
4.设置有安装块和传送辊,通过在物料筒的右端等间距设置有安装块和传送辊,方便成型的物料能够在安装块的作用下进行支撑,且通过传送辊方便传送。4. Equipped with mounting blocks and conveying rollers. By setting the mounting blocks and conveying rollers at equal intervals on the right end of the material cylinder, the materials that are convenient to be formed can be supported by the mounting blocks and can be easily conveyed through the conveying rollers.
附图说明Description of drawings
图1为本实用新型正视剖面结构示意图;Fig. 1 is the schematic diagram of the utility model front section structure;
图2为本实用新型冷却筒和物料筒连接的侧视剖面结构示意图;Fig. 2 is a side view sectional structural schematic diagram of the connection between the cooling cylinder and the material cylinder of the utility model;
图3为本实用新型物料筒和安装块连接的侧视剖面结构示意图。Fig. 3 is a side view sectional structural diagram of the connection between the material cylinder and the installation block of the utility model.
图中:1、底座;2、支座;3、减速箱;4、电机;5、传动装置;6、第一推送杆;7、第二推送杆;8、物料筒;9、冷却筒;10、入料口;11、进液端;12、输水管;13、出液端;14、循环泵;15、支撑面板;16、支架;17、安装块;18、传送辊。In the figure: 1. Base; 2. Support; 3. Gear box; 4. Motor; 5. Transmission device; 6. First push rod; 7. Second push rod; 8. Material cylinder; 9. Cooling cylinder; 10. Material inlet; 11. Liquid inlet; 12. Water delivery pipe; 13. Liquid outlet; 14. Circulation pump; 15. Support panel; 16. Bracket; 17. Mounting block; 18. Transfer roller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种高速钢带增强聚乙烯管材挤出机,包括底座1、支座2、减速箱3、电机4、传动装置5、第一推送杆6、第二推送杆7、物料筒8、冷却筒9、入料口10、进液端11、输水管12、出液端13、循环泵14、支撑面板15、支架16、安装块17和传送辊18,底座1的左端上表面固定安装有支座2,且支座2的上端固定连接有减速箱3,支座2的内部左侧固定安装有电机4,且电机4的左端连接有传动装置5,传动装置5远离电机4的一端连接有第一推送杆6,且第一推送杆6贯穿在减速箱3的内部,第一推送杆6的右端固定连接有第二推送杆7,且第一推送杆6的右端外侧设置有物料筒8,并且物料筒8的左端固定在减速箱3的右表面,物料筒8的外侧设置有冷却筒9,且冷却筒9的上端中间贯穿连接有入料口10,冷却筒9的前侧下端预留设置有进液端11,且进液端11上连接有输水管12,并且输水管12镶嵌设置在冷却筒9的内部,输水管12的后端连接有出液端13,且输水管12的前端外侧连接有循环泵14,支撑面板15固定连接在循环泵14的下端,且支撑面板15的下端固定设置有支架16,并且支架16固定在底座1的上表面,支撑面板15的上表面右端等间距设置有安装块17,且安装块17的内部活动安装有传送辊18,并且传送辊18的上端内侧设置有第二推送杆7。Please refer to Figures 1-3, the utility model provides a technical solution: a high-speed steel belt reinforced polyethylene pipe extruder, including a base 1, a support 2, a reduction box 3, a motor 4, a transmission device 5, a first Push rod 6, second push rod 7, material cylinder 8, cooling cylinder 9, material inlet 10, liquid inlet 11, water delivery pipe 12, liquid outlet 13, circulation pump 14, support panel 15, bracket 16, mounting block 17 and transmission roller 18, the upper surface of the left end of the base 1 is fixedly installed with a support 2, and the upper end of the support 2 is fixedly connected with a reduction box 3, and the inner left side of the support 2 is fixedly installed with a motor 4, and the left end of the motor 4 A transmission device 5 is connected, and the end of the transmission device 5 away from the motor 4 is connected with a first push rod 6, and the first push rod 6 runs through the inside of the reduction box 3, and the right end of the first push rod 6 is fixedly connected with a second push rod 7, and the outside of the right end of the first push rod 6 is provided with a material cylinder 8, and the left end of the material cylinder 8 is fixed on the right surface of the reduction box 3, the outside of the material cylinder 8 is provided with a cooling cylinder 9, and the upper end of the cooling cylinder 9 is in the middle A feed port 10 is connected through it, and a liquid inlet 11 is reserved at the lower end of the front side of the cooling cylinder 9, and a water delivery pipe 12 is connected to the liquid inlet 11, and the water delivery pipe 12 is embedded in the inside of the cooling cylinder 9. The rear end of the water pipe 12 is connected with a liquid outlet 13, and the outer front end of the water delivery pipe 12 is connected with a circulation pump 14, the support panel 15 is fixedly connected to the lower end of the circulation pump 14, and the lower end of the support panel 15 is fixedly provided with a bracket 16, and The bracket 16 is fixed on the upper surface of the base 1, and the right end of the upper surface of the support panel 15 is equidistantly provided with mounting blocks 17, and the inside of the mounting block 17 is movably equipped with a transmission roller 18, and the inner side of the upper end of the transmission roller 18 is provided with a second push pole 7.
如图1中第一推送杆6和第二推送杆7构成焊接一体化结构,且第一推送杆6的内径尺寸小于第二推送杆7的内径尺寸,并且第一推送杆6和第二推送杆7的外表面均呈螺纹状结构,方便使物料受到的挤压力慢慢增加,从而使物料更加的密实,更加方便成型,如图1中第一推送杆6和第二推送杆7在物料筒8的内部均为转动结构,且第一推送杆6和第二推送杆7的连接处位于物料筒8的内侧,方便随着第一推送杆6和第二推送杆7的转动能够将管材带出。As shown in Figure 1, the first push rod 6 and the second push rod 7 constitute a welded integrated structure, and the inner diameter of the first push rod 6 is smaller than the inner diameter of the second push rod 7, and the first push rod 6 and the second push rod The outer surface of the rod 7 has a threaded structure, which facilitates the gradual increase of the extrusion force on the material, thereby making the material more compact and more convenient to form. As shown in Figure 1, the first push rod 6 and the second push rod 7 are in The inside of the material cylinder 8 is a rotating structure, and the junction of the first push rod 6 and the second push rod 7 is located on the inside of the material cylinder 8, so that the first push rod 6 and the second push rod 7 can rotate The tubing is brought out.
如图2中输水管12呈螺旋状结构盘绕在冷却筒9的内侧,且输水管12贯穿冷却筒9的内表面和物料筒8的外表面,使输水管12镶嵌在冷却筒9内且凸出到物料筒8的内壁,从而能够使输水管12与物料直接接触,提高对物料的加热效率,如图1中安装块17和传送辊18均关于支撑面板15等间距设置有4组,且安装块17的上端呈半圆形结构,方便成型的物料能够在安装块17的作用下进行支撑,且通过传送辊18方便传送。As shown in Figure 2, the water delivery pipe 12 is coiled in the inner side of the cooling cylinder 9 in a spiral structure, and the water delivery pipe 12 runs through the inner surface of the cooling cylinder 9 and the outer surface of the material cylinder 8, so that the water delivery pipe 12 is embedded in the cooling cylinder 9 and protrudes Out to the inner wall of the material cylinder 8, so that the water delivery pipe 12 can be directly contacted with the material, and the heating efficiency of the material is improved. As shown in Figure 1, the installation block 17 and the conveying roller 18 are all provided with 4 groups at equal intervals about the support panel 15, and The upper end of the mounting block 17 has a semicircular structure, and the materials that are convenient to be formed can be supported under the action of the mounting block 17 and are conveniently conveyed by the conveying roller 18 .
如图3中传送辊18的上边缘与物料筒8的内表面下边缘在同一水平线上,且传送辊18在安装块17的上端内部为转动结构,方便使管材能够稳定的输出。As shown in Fig. 3, the upper edge of the conveying roller 18 is on the same horizontal line as the lower edge of the inner surface of the material cylinder 8, and the conveying roller 18 is a rotating structure inside the upper end of the mounting block 17, so that the pipe can be output stably.
工作原理:在使用该高速钢带增强聚乙烯管材挤出机时,首先将物料通过漏斗状的入料口10倒入,从而落到物料筒8的内部,然后将循环泵14接通电源,通过进液端11向输水管12的内部内部通入高温热水,然后通过循环泵14的作用使热水不断的通入到输水管12的内部,为物料进行加热,由于输水管12镶嵌在冷却筒9内且凸出到物料筒8的内壁,从而能够使输水管12与物料直接接触,提高对物料的加热效率,使物料颗粒完全融化,接着将型号为Y90S-2的电机4接通电源,通过电机4带动传动装置5转动,从而带动上端的第一推送杆6和第二推送杆7转动,再通过减速箱3的作用使第一推送杆6和第二推送杆7能够匀速稳定的转动,随着第一推送杆6和第二推送杆7的转动,物料向右侧传输,当物料运动到第一推送杆6和第二推送杆7的连接处时,由于第二推送杆7与物料筒8之间的间隙变小,使得物料受到的挤压力增加,使物料更加的密实,然后物料脱离物料筒8的右端端口后成型,接着成型的管材在4组传送辊18的转动作用下向右侧传送,通过安装块17进行支撑,最终便形成聚乙烯管材,以上便完成该高速钢带增强聚乙烯管材挤出机的一系列操作,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using the high-speed steel belt reinforced polyethylene pipe extruder, first pour the material through the funnel-shaped feeding port 10, so as to fall into the inside of the material cylinder 8, and then turn on the circulating pump 14 to power, The high-temperature hot water is passed into the interior of the water delivery pipe 12 through the liquid inlet 11, and then the hot water is continuously passed into the inside of the water delivery pipe 12 through the action of the circulating pump 14 to heat the material. Since the water delivery pipe 12 is embedded in The inside of the cooling cylinder 9 protrudes to the inner wall of the material cylinder 8, so that the water delivery pipe 12 can directly contact the material, improve the heating efficiency of the material, and completely melt the material particles, and then connect the motor 4 of the model Y90S-2 The power supply drives the transmission device 5 to rotate through the motor 4, thereby driving the first push rod 6 and the second push rod 7 at the upper end to rotate, and then through the action of the reduction box 3, the first push rod 6 and the second push rod 7 can be stabilized at a uniform speed With the rotation of the first push rod 6 and the second push rod 7, the material is transmitted to the right. When the material moves to the junction of the first push rod 6 and the second push rod 7, due to the second push rod The gap between 7 and the material cylinder 8 becomes smaller, so that the extrusion force on the material increases, making the material more compact, and then the material is separated from the right end port of the material cylinder 8 and then formed, and then the formed pipe is passed between 4 sets of conveying rollers 18 Under the action of rotation, it is conveyed to the right side, supported by the installation block 17, and finally forms a polyethylene pipe. The above completes a series of operations of the high-speed steel belt reinforced polyethylene pipe extruder, which is not described in detail in this manual. Belong to the prior art known to those skilled in the art.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the instructions and the records of the drawings. The specific connection methods of each part adopt mature bolts, rivets, welding Conventional means, machinery, parts and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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