CN209633287U - A kind of prefabricated piping lane rapid molding device - Google Patents

A kind of prefabricated piping lane rapid molding device Download PDF

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Publication number
CN209633287U
CN209633287U CN201822095797.4U CN201822095797U CN209633287U CN 209633287 U CN209633287 U CN 209633287U CN 201822095797 U CN201822095797 U CN 201822095797U CN 209633287 U CN209633287 U CN 209633287U
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China
Prior art keywords
piping lane
internal model
support
pedestal
external mold
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CN201822095797.4U
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Chinese (zh)
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陈稳科
崔岩
张本毅
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China Gezhouba Group Construction Engineering Co ltd
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China Gezhouba Group No 6 Engineering Co Ltd
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Abstract

A kind of prefabricated piping lane rapid molding device, it is mobile trolley used including template system, internal model, the template system includes end socket template, external mold panel, external mold support, the support of internal model panel, internal model, external mold support first hydraulic cylinder of connection, internal model support second hydraulic cylinder of connection.The mobile trolley used internal model includes track foundation, trolley steel structure, and the track foundation is equipped with walking track, and trolley steel structure leads to bottom and is equipped with traveling wheel, and traveling wheel is located on walking track.The device further includes piping lane pedestal, and piping lane pedestal is located on track foundation, and piping lane pedestal is concrete pedestal, and channel steel is arranged above piping lane pedestal side, plastic flexible pipe is installed in channel steel.The utility model can complete the bottom plate of piping lane, side wall and top plate one-time-concreting, accelerate construction progress, and guarantee piping lane construction quality.

Description

A kind of prefabricated piping lane rapid molding device
Technical field
A kind of prefabricated piping lane rapid molding device of the utility model is suitable for the concrete construction of municipal works pipe gallery and leads Domain.
Background technique
City integrated piping lane construction is divided into cast-in-place and prefabricated.The cast-in-place construction activity duration is long, situ wet operation heavy workload, Need longer concrete curing Enhanced time.It is limited by building-site condition, long period, and concrete is easy locally to occur Easily there is construction crack, culvert body sidewall entire crack etc. in leakage, culvert pipe.When prefabricated piping lane concrete construction, traditional construction method is The reinforcing that support carries out piping lane template is set up in piping lane.The method heavy workload, investment material, equipment and artificial more, work Phase is long, at high cost, and due to piping lane narrow space, template is not easy to reinforce, and be easy to cause and runs mould phenomenon.
Summary of the invention
The technical problem to be solved by the utility model is to provide a kind of prefabricated piping lane rapid molding devices, can be by piping lane Bottom plate, side wall and top plate one-time-concreting are completed, and are accelerated construction progress, and guarantee piping lane construction quality.
The technical solution that the utility model is taken are as follows:
A kind of prefabricated piping lane rapid molding device, including template system, internal model are mobile trolley used, and the template system includes envelope Head template, external mold panel, external mold support, the support of internal model panel, internal model, external mold support first hydraulic cylinder of connection are described Internal model support the second hydraulic cylinder of connection.The mobile trolley used internal model includes track foundation, trolley steel structure, on the track foundation Equipped with walking track, trolley steel structure leads to bottom and is equipped with traveling wheel, and traveling wheel is located on walking track.
The device further includes piping lane pedestal, and piping lane pedestal is located on track foundation, and piping lane pedestal is concrete pedestal, described Channel steel is set above piping lane pedestal side, plastic flexible pipe is installed in channel steel.
The trolley steel structure includes crossbeam, linking beam, cable-stayed support, brace steel post, front leg strut hand jack;Crossbeam and company It is welded and fixed between binder, between linking beam and cable-stayed support, between cable-stayed support and brace steel post;The side of the brace steel post It is welded with internal model nose girder, the end of front leg strut hand jack support internal mould nose girder.
Second hydraulic cylinder be it is multiple, shifting is reinforced or torn open to top plate, side plate and chamfering for internal die face plate.
The external mold panel includes left plate, right side plate, the length and the piping lane than needing to pour of left plate and right side plate A distance is respectively stretched out at length both ends, and upper/lower terminal is connected by the first hydraulic cylinder between left plate and right side plate, the first liquid Compressing cylinder is for reinforcing and removing external mold panel and end socket template.
The traveling wheel connects movable motor, and walking track is equipped with limiting device, limiting device be used for traveling wheel into Row limit.
The end socket template uses set shaped steel formwork.
The piping lane external mold panel, piping lane internal model panel are steel plate.
The piping lane external mold support, the support of piping lane internal model are channel steel.
A kind of prefabricated piping lane rapid molding device of the utility model, advantage are:
1: by using utility model device, construction quality, speed of application may make to greatly improve, and then improve whole The economic benefit of body.
2: the common fault that the quality of utility model device effective solution piping lane concrete construction is difficult to ensure can be accelerated Construction speed saves construction cost, strong operability.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawings and examples:
Fig. 1 is the schematic cross-sectional view of the utility model.
Fig. 2 is the B-B cross section view of Fig. 1.
Fig. 3 is the front elevation of trolley in piping lane in the utility model.
Fig. 4 is that template tears shifting schematic diagram open in the utility model.
Fig. 5 is piping lane pedestal front elevation in the utility model.
Fig. 6 is piping lane pedestal elevation (face A-A) in the utility model.
Specific embodiment
As shown in Fig. 1 ~ Fig. 6, a kind of prefabricated piping lane rapid molding device, including template system, internal model are mobile trolley used, described Template system includes end socket template 3, external mold panel 5, external mold support 4, internal model panel 5 ', internal model support 4 ', internal model branch hinge 9 '.
4 first hydraulic cylinder 6 of connection of external mold support, the first hydraulic cylinder 6 connects the first hydraulic oil pump 7, described interior 4 ' the second hydraulic cylinder 6 ' of connection of mould support, the second hydraulic cylinder 6 ' connect the second hydraulic oil pump 7 '.First hydraulic oil pump 7 In on track foundation 1, the second hydraulic oil pump 7 ' is located on crossbeam 15.
The mobile trolley used internal model includes track foundation 1, trolley steel structure, and trolley steel structure is connected to become whole with internal model panel 5 ' Body.
The track foundation 1 is equipped with walking track 11, and trolley steel structure leads to bottom and is equipped with traveling wheel 13, and traveling wheel 13 is located at It walks on track 11.
The device further includes piping lane pedestal 2, and piping lane pedestal 2 is located on track foundation 1, and piping lane pedestal 2 is concrete pedestal, Channel steel 2-1 is set above 2 side of piping lane pedestal, plastic flexible pipe 2-2 is installed in channel steel 2-1, prevents piping lane bottom spillage.
The trolley steel structure includes crossbeam 15, linking beam 16, cable-stayed support 17, brace steel post 18, front leg strut hand jack 10;It is welded between crossbeam 15 and linking beam 16, between linking beam 16 and cable-stayed support 17, between cable-stayed support 17 and brace steel post 18 It is fixed;The side of the brace steel post 18 is welded with internal model nose girder 8 ', 10 support internal mould nose girder of front leg strut hand jack 8 ' end.
Second hydraulic cylinder 6 ' be it is multiple, for internal die face plate 5 ' top plate, side plate and chamfering carry out reinforce or Tear shifting open.
The external mold panel 5 includes left plate 5-1, right side plate 5-2, the length of left plate 5-1 and right side plate 5-2 with than needing 30cm or so is respectively stretched out at the piping lane length both ends to be poured, and upper/lower terminal passes through first between left plate 5-1 and right side plate 5-2 Hydraulic cylinder 6 connects, and the first hydraulic cylinder 6 is for reinforcing and removing external mold panel 5 and end socket template 3.
The traveling wheel 13 connects movable motor 14, and walking track 11 is equipped with limiting device 12, and limiting device 12 is used for Traveling wheel 13 is limited.
The end socket template 3 uses set shaped steel formwork.
The piping lane external mold panel 5, piping lane internal model panel 5 ' are steel plate.
The piping lane external mold support 4, piping lane internal model support 4 ' are channel steel.
By the way that trolley steel structure is arranged, trolley steel structure and internal model panel 5 ' are connected to become entirety, and utilize internal model support 4 ' The reinforcing of internal model panel 5 ' is completed in connection;
External mold panel 5 is affixed by the first hydraulic cylinder 6 and external mold support 4, and the first hydraulic cylinder 6 is for reinforcing and removing External mold panel 5 and end socket template 3.
Pass through flexible, the achievable reinforcing to template of HYDRAULIC CONTROL SYSTEM the first hydraulic cylinder 6, the second hydraulic cylinder 6 ' And tear shifting open.After a piping lane is completed in construction, when concrete strength reaches demoulding condition, hydraulic cylinder is under hydraulic action, by face Plate carries out micro-shifting, completes demoulding work.
It is connected by trolley steel structure with corresponding traveling wheel 13, and drives traveling wheel 13 in walking rail using movable motor 14 It walks on road 11, the reusable device carries out next prefabricated piping lane concrete construction.By using the device, may make Construction quality, speed of application greatly improve, and then improve whole economic benefit.
A kind of prefabricated piping lane quick molding method, comprising the following steps:
Step 1): the concreting of progress piping lane internal model mobile trolley used track foundation 1 and piping lane pedestal 2 first, In Channel steel 2-1 is arranged above 2 sides in piping lane pedestal, and plastic flexible pipe 2-2 is installed in channel steel 2-1;
Step 2: carrying out installation mobile trolley used in piping lane, the installation walking track 11 on track foundation 1, by trolley steel It is welded and fixed between crossbeam 15, linking beam 16, cable-stayed support 17 and brace steel post 18 in structure, is welded in the side of brace steel post 18 Fixed overhanging internal model nose girder 8 ';
Step 3): the internal model support 4 ' of internal model panel 5 ' passes through the second hydraulic cylinder 6 ' with internal model nose girder 8 ' and connect, by the Two hydraulic oil pumps 7 ' are connect with the second hydraulic cylinder 6 ', and make the internal die face plate 5 ' of the second hydraulic cylinder 6 ' uniformly force.
Step 4): the reinforcing bar binding of piping lane is carried out.
Step 5): external mold panel 5, end socket template 3, the external mold branch of left plate 5-1, right side plate 5-2 are installed on the outside of piping lane It supports 4 upper/lower terminals to be attached by the first hydraulic cylinder 6, before concreting, external mold panel 5 passes through the first hydraulic cylinder 6 Contraction reinforce.
Step 6): before concreting, internal model panel 5 ' is reinforced by the extension of the second hydraulic cylinder 6 ', front leg strut hand Dynamic 10 support internal mould nose girder of jack, 8 ' end.
Step 7): pouring and complete a piping lane concrete, and concrete reaches demoulding condition, shrinks the second hydraulic cylinder 6 ', The first hydraulic cylinder 6 is upheld, the dismounting of piping lane template is completed;
Step 8): after a piping lane is completed in construction, internal model is mobile trolley used to be moved under the driving of movable motor 14, will be prefabricated Piping lane is transferred from piping lane pedestal 2, reuses the device and carries out next prefabricated piping lane construction.

Claims (9)

1. a kind of prefabricated piping lane rapid molding device, including template system, internal model are mobile trolley used, it is characterised in that: the template System includes end socket template (3), external mold panel (5), external mold support (4), internal model panel (5 '), internal model support (4 '), described outer Mould supports (4) connection the first hydraulic cylinder (6), and the internal model support (4 ') connects the second hydraulic cylinder (6 ');The internal model is moved Dynamic trolley includes track foundation (1), trolley steel structure, and the track foundation (1) is equipped with walking track (11), and trolley steel structure leads to bottom Portion is equipped with traveling wheel (13), and traveling wheel (13) is located in walking track (11).
2. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: the device further includes piping lane platform Seat (2), piping lane pedestal (2) are located on track foundation (1), and piping lane pedestal (2) is concrete pedestal, piping lane pedestal (2) side Channel steel (2-1) is set above face, plastic flexible pipe (2-2) is installed in channel steel (2-1).
3. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: the trolley steel structure includes cross Beam (15), linking beam (16), cable-stayed support (17), brace steel post (18), front leg strut hand jack (10);Crossbeam (15) with link It is welded and fixed between beam (16), between linking beam (16) and cable-stayed support (17), between cable-stayed support (17) and brace steel post (18); The side of the brace steel post (18) is welded with internal model nose girder (8 '), front leg strut hand jack (10) support internal mould nose girder The end of (8 ').
4. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: second hydraulic cylinder (6 ') to be multiple, shifting is reinforced or torn open to top plate, side plate and chamfering for internal die face plate (5 ').
5. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: external mold panel (5) packet Left plate (5-1), right side plate (5-2) are included, the length and the piping lane than needing to pour of left plate (5-1) and right side plate (5-2) are long A distance is respectively stretched out at degree both ends, and upper/lower terminal passes through the first hydraulic cylinder (6) between left plate (5-1) and right side plate (5-2) Connection, the first hydraulic cylinder (6) is for reinforcing and removing external mold panel (5) and end socket template (3).
6. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: traveling wheel (13) connection Movable motor (14), walking track (11) are equipped with limiting device (12), and limiting device (12) is used to carry out traveling wheel (13) Limit.
7. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: the end socket template (3) is adopted Use set shaped steel formwork.
8. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: the external mold panel (5), interior Die face plate (5 ') is steel plate.
9. a kind of prefabricated piping lane rapid molding device according to claim 1, it is characterised in that: external mold support (4), interior It is channel steel that mould, which supports (4 '),.
CN201822095797.4U 2018-12-13 2018-12-13 A kind of prefabricated piping lane rapid molding device Active CN209633287U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822095797.4U CN209633287U (en) 2018-12-13 2018-12-13 A kind of prefabricated piping lane rapid molding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822095797.4U CN209633287U (en) 2018-12-13 2018-12-13 A kind of prefabricated piping lane rapid molding device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605547A (en) * 2018-12-13 2019-04-12 中国葛洲坝集团第六工程有限公司 A kind of prefabricated piping lane rapid molding device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605547A (en) * 2018-12-13 2019-04-12 中国葛洲坝集团第六工程有限公司 A kind of prefabricated piping lane rapid molding device and method
CN109605547B (en) * 2018-12-13 2024-09-06 中国葛洲坝集团建设工程有限公司 Rapid forming device and method for prefabricated pipe gallery

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Address after: 650217 Building 2, class E industrial building, International Jewelry City (No. 31, Shuntong Avenue), Kunming Export Processing Zone, Kunming Economic and Technological Development Zone, Yunnan Province

Patentee after: China Gezhouba Group Construction Engineering Co.,Ltd.

Address before: 650217 Building 2, class E industrial building, International Jewelry City (No. 31, Shuntong Avenue), Kunming Export Processing Zone, Kunming Economic and Technological Development Zone, Yunnan Province

Patentee before: CHINA GEZHOUBA GROUP NO.6 ENGINEERING Co.,Ltd.

CP01 Change in the name or title of a patent holder