CN209632312U - A kind of door of elevator automatic laser welding system - Google Patents

A kind of door of elevator automatic laser welding system Download PDF

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Publication number
CN209632312U
CN209632312U CN201920186196.6U CN201920186196U CN209632312U CN 209632312 U CN209632312 U CN 209632312U CN 201920186196 U CN201920186196 U CN 201920186196U CN 209632312 U CN209632312 U CN 209632312U
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door
plate
welding
region
reinforcing rib
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秦兴
陈立成
赫明辉
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Rui Zhen (shanghai) Automation Technology Co Ltd
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Rui Zhen (shanghai) Automation Technology Co Ltd
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Abstract

The utility model discloses a kind of door of elevator automatic laser welding systems, including feeding region, reinforcing rib feeding area, door-plate welding region and blanking region;The feeding region includes door-plate feed testing agency, door-plate grasping mechanism and door-plate conveying mechanism;The reinforcing rib feeding area includes reinforcing rib rollway component, reinforcing rib positioning table component, reinforcing rib grabbing assembly and the second rotary machine people;The door-plate welding region includes door-plate welding platform, welding robot, welding rifle, door-plate fixture and brazing clamp;The blanking region includes conveying frame, the second roller group, the second suction cup carrier, third rotary machine people and door-plate blanking bench component;The utility model realizes the technique that door-plate is dried after bending technique by a set of door-plate laser welding automatic production line, that is, alternative traditional quadrangle rivet hot or spot welding, reinforcing rib bonding and heat, to improve automatization level, it is artificial to reduce operation, production efficiency is substantially improved, significantly reduces production cost.

Description

A kind of door of elevator automatic laser welding system
Technical field
The utility model belongs to door of elevator technical field, welds system more particularly to a kind of door of elevator automatic laser System.
Background technique
Currently, traditional door of elevator production procedure and technique are as follows, firstly, carrying out four sides to former material plate with bending machine Bending, then, end of door plate quadrangle bending overlapping carry out rivet hot or spot welding, are then bonded and are added with adhesive special at the door-plate back side Strengthening tendons, and also need to connect reinforcing rib and door panel flap with self-plugging rivet, finally, door-plate, which is put into baking oven end of door plate, carries out hot baking (general heat dries the time at 1 hour or more), while weight must be put on reinforcing rib, it is firmly bonded reinforcing rib.The technique stream Journey is more complicated, and the equipment being related to is more, and the process used time is longer, and especially adhesive special is expensive, entire production process At high cost, automatization level is low, and production efficiency is low.
Utility model content
The utility model realizes door mainly solving the technical problems that provide a kind of door of elevator automatic laser welding system Plate after bending technique by a set of door-plate laser welding automatic production line, that is, alternative traditional quadrangle rivet hot or spot welding, The technique that reinforcing rib bonding and heat are dried, to improve automatization level, reduction operation is artificial, production efficiency is substantially improved, significantly Reduce production cost.
In order to solve the above technical problems, the technical solution that the utility model uses is: a kind of door of elevator swashs automatically Flush weld welding system, the door of elevator include door-plate, portal and Qiao Bi, it is characterised in that: the door of elevator automatic laser weldering Welding system includes feeding region, reinforcing rib feeding area, door-plate welding region and blanking region;
The feeding region includes that at least one set of door-plate is fed testing agency, door-plate grasping mechanism and door-plate conveying mechanism, Door-plate feed testing agency includes for placing the door-plate rollway component of door-plate, the first detection components and the second detection group Part, first detection components and second detection components are located at any adjacent two sides of the door-plate rollway component;Institute The first roller group that door-plate conveying mechanism includes conveying frame He is fixed in the conveying frame is stated, first roller group is used It is moved in drive door-plate towards close to the door-plate welding region;The door-plate grasping mechanism include the first rotary machine people and One suction cup carrier, first suction cup carrier are fixedly connected with the manipulator of the first rotary machine people, first suction cup carrier with The vacuum equipment electrical connection being fixed on the first rotary machine people;
The reinforcing rib feeding area includes at least one set of reinforcing rib rollway component, reinforcing rib positioning table component, reinforces Muscle grabbing assembly and the second rotary machine people, the reinforcing rib grabbing assembly and the manipulator of the second rotary machine people are fixed Connection;
The door-plate welding region includes door-plate welding platform, at least one set of welding robot, at least one set of welding rifle, door Board clamp and brazing clamp, the door-plate fixture and the brazing clamp are all fixed in the door-plate welding platform, the weldering Welding robot correspondence fixes a welding rifle;
The blanking region include conveying frame, the second roller group being fixed in the conveying frame, the second suction cup carrier, Third rotary machine people and at least one set of door-plate blanking bench component, second roller group is for driving door-plate away from described The movement of door-plate welding region, second suction cup carrier are fixedly connected with the manipulator of the third rotary machine people, and described second Suction cup carrier is electrically connected with the vacuum equipment being fixed on third rotary machine people;
The welding robot is electrically connected with the laser generator;
The first rotary machine people, the second rotary machine people and third rotary machine people control with the robot respectively Cabinet electrical connection, all robot control cabinets are electrically connected with master control rack, the master control rack and electric box electricity Connection.
In order to solve its technical problem, used further technical solution is the utility model:
It further says, the feed mechanism further includes the first lifting body, and first lifting body includes the first gas Cylinder, the first jacking seat and the first jacking block, the first jacking seat and the first jacking block are fixed on first cylinder.
It further says, the feed mechanism further includes crosswise pushing component and first longitudinal direction push component, the transverse direction Push component and the first longitudinal direction push on the frame where component is all fixed on the rollgang.
It further says, door-plate feed testing agency is two groups, and the feed of door-plate described in two groups testing agency is located at institute State the adjacent two sides of material grasping robot.
It further says, the door of elevator automatic laser welding system further includes fence assembly, the fence assembly packet Include it is several positioned at feeding region, reinforcing rib feeding area, door-plate welding region and blanking areas outside fence.
It further says, the door of elevator automatic laser welding system further includes laser protective casing, the lasing safety Cover is located at the periphery of the door-plate welding region.
Further say, the door of elevator automatic laser welding system further includes cooler, the cooler with it is described Welding robot connection.
It further says, the feed mechanism further includes blocking mechanism, and the blocking mechanism is fixed on the rollgang On the frame at place, the blocking mechanism is located at the conveying end of the frame.
It further says, the door-plate welding region further includes the second lifting body, and second lifting body includes the Two cylinders, the second jacking seat and the second jacking block, the second jacking seat and the second jacking block are fixed on second gas On cylinder.
It further says, the door-plate welding region further includes second longitudinal direction push component, the second longitudinal direction push group Part is fixed in the door-plate welding platform.
The utility model has the beneficial effects that
The utility model realizes that door-plate passes through a set of door-plate laser welding automatic production line after bending technique Substitute traditional quadrangle rivet hot or spot welding, the technique that reinforcing rib bonding and heat are dried reduces operation people to improve automatization level Production efficiency is substantially improved in work, significantly reduces production cost.
Detailed description of the invention
Fig. 1 is one of process device structure schematic diagram of the utility model (having laser protective casing);
Fig. 2 is two (no laser protective casings) of the process device structure schematic diagram of the utility model;
Fig. 3 is the structural schematic diagram in the utility model feeding region;
Fig. 4 is the structural schematic diagram of the utility model reinforcing rib feeding area;
Fig. 5 is the structural schematic diagram of the utility model door-plate welding region;
Fig. 6 is the structural schematic diagram in the utility model blanking region;
Fig. 7 is the structural schematic diagram of the utility model fence assembly;
Each section label is as follows in attached drawing:
Feeding region 100, the first detection components 101, door-plate rollway component 102, the rolling of the second detection components 103, first Wheel group 104, the first rotary machine people 105, the first suction cup carrier 106, reinforcing rib feeding area 200, reinforcing rib rollway component 201, reinforcing rib positioning table component 202, reinforcing rib grabbing assembly 203, the second rotary machine people 204, door-plate welding region 300, Door-plate welding platform 301, welding robot 302, welding rifle 303, door-plate fixture 304, welding robot 305, welding rifle 306, Under brazing clamp 307, blanking region 400, the second roller group 401, the second suction cup carrier 402, third rotary machine people 403, door-plate Expect platform component 404, fence assembly 500, electric box 501, electric box 502, robot control cabinet 503, robot control cabinet 504, Robot control cabinet 505, robot control cabinet 506, master control rack 507, cooler 508, laser generator 509, fence 511 With laser protective casing 600.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear Define.
Embodiment: a kind of door of elevator automatic laser welding system, as shown in Fig. 1-Fig. 7, the door of elevator includes door Plate, portal and Qiao Bi, the door of elevator automatic laser welding system include feeding region 100, reinforcing rib feeding area 200, Door-plate welding region 300 and blanking region 400;
The feeding region includes that at least one set of door-plate is fed testing agency, door-plate grasping mechanism and door-plate conveying mechanism, Door-plate feed testing agency includes for placing the door-plate rollway component 102 of door-plate, the first detection components 101 and second Detection components 103, first detection components and second detection components are located at any phase of the door-plate rollway component Adjacent two sides;The door-plate conveying mechanism includes conveying frame and the first roller group 104 for being fixed in the conveying frame, described First roller group is for driving door-plate to move towards close to the door-plate welding region;The door-plate grasping mechanism includes the first rotation Turn robot 105 and the first suction cup carrier 106, the fixed company of the manipulator of first suction cup carrier and the first rotary machine people It connects, first suction cup carrier is electrically connected with the vacuum equipment being fixed on the first rotary machine people;
The reinforcing rib feeding area includes at least one set of reinforcing rib rollway component 201, reinforcing rib positioning table component 202, reinforcing rib grabbing assembly 203 and the second rotary machine people 204, the reinforcing rib grabbing assembly and second rotary machine The manipulator of people is fixedly connected;
The door-plate welding region includes door-plate welding platform 301, at least one set of welding robot 302,305, at least one Group welding rifle 303,306, door-plate fixture 304 and brazing clamp 307, the door-plate fixture and the brazing clamp are all fixed on institute It states in door-plate welding platform, the welding robot correspondence fixes a welding rifle;
The blanking region includes conveying frame, the second roller group 401 being fixed in the conveying frame, the second sucker Frame 402, third rotary machine people 403 and at least one set of door-plate blanking bench component 404, second roller group is for driving door-plate It is moved away from the door-plate welding region, the manipulator of second suction cup carrier and the third rotary machine people are fixed to be connected It connects, second suction cup carrier is electrically connected with the vacuum equipment being fixed on third rotary machine people;
The welding robot is electrically connected with the laser generator 509;
The first rotary machine people, the second rotary machine people and third rotary machine people control with the robot respectively Cabinet 503, robot control cabinet 504, robot control cabinet 505 and robot control cabinet 506 are electrically connected, all robot controls Cabinet processed is electrically connected with master control rack 507, and the master control rack is electric with the electric box 501 and the electric box 502 respectively Connection.
The feed mechanism further includes the first lifting body, and first lifting body includes the first cylinder, the first jacking Seat and the first jacking block, the first jacking seat and the first jacking block are fixed on first cylinder.
The feed mechanism further includes that crosswise pushing component and first longitudinal direction push component, the crosswise pushing component and institute It states on the frame where first longitudinal direction push component is all fixed on the rollgang.
Door-plate feed testing agency is two groups, and the feed of door-plate described in two groups testing agency is located at the material grasping robot Adjacent two sides.
The door of elevator automatic laser welding system further includes fence assembly 500, and the fence assembly includes several positions In the fence 511 of feeding region, reinforcing rib feeding area, door-plate welding region and blanking areas outside.
The door of elevator automatic laser welding system further includes laser protective casing 600, and the laser protective casing is located at institute State the periphery of door-plate welding region.
The door of elevator automatic laser welding system further includes cooler 508, the cooler and the welding robot People's connection.
The feed mechanism further includes blocking mechanism, and the blocking mechanism is fixed on the frame where the rollgang On, the blocking mechanism is located at the conveying end of the frame.
The door-plate welding region further includes the second lifting body, and second lifting body includes the second cylinder, second Seat and the second jacking block are jacked, the second jacking seat and the second jacking block are fixed on second cylinder.
The door-plate welding region further includes second longitudinal direction push component, and the second longitudinal direction push component is fixed on described In door-plate welding platform.
The crosswise pushing component is crosswise pushing cylinder, the first longitudinal direction push component and second longitudinal direction push Component is all longitudinal push cylinder.
The working principle of the utility model is as follows:
Under energization aeration status, the first rotary machine people drives the first suction cup carrier to be fed door of elevator material from door-plate Platform component is transported on rollgang, and in the handling process, the first detection components and the second detection components meeting feedback signal ensure First rotary machine people's pickup posture is correct;It is defeated when first rotary machine people drives the first suction cup carrier to be transported on rollgang The first lifting body on roller-way is sent to will rise up, it is ensured that leave the movement roller of rollgang when placing door of elevator material; Then door-plate is pushed to designated position by the crosswise pushing component on rollgang;It is pushed again by the first longitudinal direction on rollgang Mechanism is pushed to door of elevator material and contacts with blocking mechanism stretching, and at this moment lifting body can reset;Blocking mechanism, which retracts, lets pass When, door of elevator material can move on next station under the action of roller;The second rotary machine people, which drives, at the same time adds Reinforcing rib material is transported on reinforcing rib positioning table component from reinforcing rib rollway component and positions by strengthening tendons grabbing assembly;Again It is transported in laser protective casing by the second rotary machine people and reinforcing rib grabbing assembly, laser protective casing automatically-controlled door is beaten at this time Open state;In the door of elevator material on the same time, door-plate welding platform predetermined position can be moved under the action of roller Range, then by the lifting body in door-plate welding platform by door of elevator material detachment roller, second is vertical in door-plate welding platform The stock stop that can be shifted door of elevator material onto thereon to delivery device is in contact, intermediate to pass through on the second lifting body Door of elevator material can be pushed to operating position by the cleaning of hairbrush, door-plate fixture, and then magnechuck can door-plate fixture It is locked it under collective effect in door-plate welding platform;At this moment reinforcing rib material can be placed in the drive of the second rotary machine people Into the designated position of door of elevator material, the EDGE SEWING MACHINE structure of door-plate fixture can assist it to be installed in place, then in brazing clamp Press plate mechanism compresses it in door-plate welding platform, can go on smoothly to weld;Welding robot and welding rifle assembling, Brazing clamp will be driven to move on the right-angle side of door of elevator, brazing clamp can clamp the welding corner of door-plate, and stay There is welding position, brazing clamp can be detached from by welding robot, driven a right-angle side of welding rifle welding door of elevator, equally existed After the completion of welding, welding robot will continue to that brazing clamp is driven to continue to weld the angle of next elevator door, straight at elevator door two After the completion of welded corner joint, welding robot can take brazing clamp away, then proceed to welding reinforcing rib material and door of elevator material The half of door of elevator is completed until welding in region, while welding robot and welding rifle are also in drive brazing clamp in welding electricity Terraced door-plate the other half;After the completion of welding, the magnechuck in door-plate welding platform can unclamp the work that door-plate makes it in roller Enter next working region with lower;When door of elevator enters on rollgang, third rotary machine people inhales with second It is transported on door-plate blanking bench component by plate rail from rollgang, and under program control, door-plate finished product can be stacked on door On plate blanking bench component.Whole process can save a large amount of manpower, and production process is fully automated, and facilitate field management.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all Equivalent structure transformation made based on the specification and figures of the utility model, it is relevant to be applied directly or indirectly in other Technical field is also included in the patent protection scope of the utility model.

Claims (10)

1. a kind of door of elevator automatic laser welding system, the door of elevator include door-plate, portal and Qiao Bi, feature exists In: the door of elevator automatic laser welding system includes feeding region (100), reinforcing rib feeding area (200), door-plate welding Region (300) and blanking region (400);
The feeding region includes that at least one set of door-plate is fed testing agency, door-plate grasping mechanism and door-plate conveying mechanism, described It includes for placing the door-plate rollway component (102) of door-plate, the first detection components (101) and second that door-plate, which is fed testing agency, Detection components (103), first detection components and second detection components are located at any of the door-plate rollway component Adjacent two sides;The door-plate conveying mechanism includes conveying frame and the first roller group (104) for being fixed in the conveying frame, First roller group is for driving door-plate to move towards close to the door-plate welding region;The door-plate grasping mechanism includes the One rotary machine people (105) and the first suction cup carrier (106), the manipulator of first suction cup carrier and the first rotary machine people It is fixedly connected, first suction cup carrier is electrically connected with the vacuum equipment being fixed on the first rotary machine people;
The reinforcing rib feeding area includes at least one set of reinforcing rib rollway component (201), reinforcing rib positioning table component (202), reinforcing rib grabbing assembly (203) and the second rotary machine people (204), the reinforcing rib grabbing assembly and second rotation The manipulator for turning robot is fixedly connected;
The door-plate welding region includes door-plate welding platform (301), at least one set of welding robot (302,305), at least one Group welding rifle (303,306), door-plate fixture (304) and brazing clamp (307), the door-plate fixture and the brazing clamp are all solid Due in the door-plate welding platform, the welding robot correspondence fixes a welding rifle;
The blanking region includes conveying frame, the first roller group (401), the second suction cup carrier that are fixed in the conveying frame (402), third rotary machine people (403) and at least one set of door-plate blanking bench component (404), first roller group is for driving Door-plate is moved away from the door-plate welding region, and the manipulator of second suction cup carrier and the third rotary machine people are solid Fixed connection, second suction cup carrier are electrically connected with the vacuum equipment being fixed on third rotary machine people;
The welding robot is electrically connected with laser generator (509);
The first rotary machine people, the second rotary machine people and third rotary machine people respectively with robot control cabinet (503, 504,505,506) it is electrically connected, all robot control cabinets are electrically connected with master control rack (507), the master control rack It is electrically connected with electric box (501,502).
2. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the feeding region It further include the first lifting body, first lifting body includes the first cylinder, the first jacking seat and the first jacking block, and described the One jacking seat and the first jacking block are fixed on first cylinder.
3. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the feeding region It further include crosswise pushing component and first longitudinal direction push component, the crosswise pushing component and first longitudinal direction push component are all It is fixed on the frame where the conveying frame.
4. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the door-plate feed Testing agency is two groups, and the feed of door-plate described in two groups testing agency is located at the adjacent two sides of the first rotary machine people.
5. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the door of elevator Automatic laser welding system further includes fence assembly (500), and the fence assembly includes several positioned at feeding region, reinforcing rib confession Expect the fence (511) in region, door-plate welding region and blanking areas outside.
6. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the door of elevator Automatic laser welding system further includes laser protective casing (600), and the laser protective casing is located at the outer of the door-plate welding region Week.
7. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the door of elevator Automatic laser welding system further includes cooler (508), and the cooler is connect with the welding robot.
8. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the feeding region It further include blocking mechanism, the blocking mechanism is fixed on the frame where the conveying frame, and the blocking mechanism is located at institute State the conveying end of frame.
9. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the door-plate welding Region further includes the second lifting body, and second lifting body includes the second cylinder, the second jacking seat and the second jacking block, institute It states the second jacking seat and the second jacking block is fixed on second cylinder.
10. a kind of door of elevator automatic laser welding system according to claim 1, it is characterised in that: the door-plate weldering Connecing region further includes second longitudinal direction push component, and the second longitudinal direction push component is fixed in the door-plate welding platform.
CN201920186196.6U 2019-02-02 2019-02-02 A kind of door of elevator automatic laser welding system Active CN209632312U (en)

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Application Number Priority Date Filing Date Title
CN201920186196.6U CN209632312U (en) 2019-02-02 2019-02-02 A kind of door of elevator automatic laser welding system

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Application Number Priority Date Filing Date Title
CN201920186196.6U CN209632312U (en) 2019-02-02 2019-02-02 A kind of door of elevator automatic laser welding system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604826A (en) * 2019-02-02 2019-04-12 睿贞(上海)自动化科技有限公司 A kind of door of elevator automatic laser welding system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604826A (en) * 2019-02-02 2019-04-12 睿贞(上海)自动化科技有限公司 A kind of door of elevator automatic laser welding system
CN109604826B (en) * 2019-02-02 2024-02-23 睿贞(上海)自动化科技有限公司 Automatic laser welding system for elevator door plate

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