CN209621797U - The High Precision Automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force - Google Patents
The High Precision Automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force Download PDFInfo
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- CN209621797U CN209621797U CN201920083469.4U CN201920083469U CN209621797U CN 209621797 U CN209621797 U CN 209621797U CN 201920083469 U CN201920083469 U CN 201920083469U CN 209621797 U CN209621797 U CN 209621797U
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Abstract
A kind of High Precision Automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force provided by the utility model, it is related to automating micro assemby technical field, including wire micro assemby on-line detecting system, wire micro assemby station, microfilament assembly pretension and the quick dispenser system of micro force detection system, microfilament and Visualized Monitoring System.Column waits for that the micro- part of wrapping is fixed on wire micro assemby station, wire passes through microfilament assembly pretension and micro force detection system, wait for that the micro- part of wrapping is connect with column, the rotation of wire micro assemby station makes wire be wrapped in column to wait on the micro- part of wrapping, the quick dispenser system of microfilament is to part gluing, play the effect fixed in winding, wire micro assemby on-line detecting system real-time detection column waits for the pose of the micro- part of wrapping, Visualized Monitoring System carries out automatic running control and monitoring display, device structure optimization is compact, stable and reliable operation, automation high standard consistency micro assemby can be achieved.
Description
Technical field
The utility model relates to automate micro assemby technical field, monitored in particular to one kind based on micro- pretightning force
The High Precision Automatic micro assemby equipment of micro-sized metal silk.
Background technique
Microoperation technology is exactly certain operation of progress in whole or in part and the place to small object (within the scope of 1nm~1mm)
The technology of reason.It is the important means realizing Ultra-precision Turning, microfabrication, micro assemby, large scale integrated circuit and producing.
In the prior art, when completing to have the assembly of micro-wire of highly flexible, mostly or pass through dress by hand
The mode matched realizes that this mounting technology falls behind relatively, and assembly precision and consistency are difficult to ensure, it is difficult to efficiently complete the equal of silk
Even winding and fixation, and be easy to lead to broken filaments because external force applies unevenly, the assembly that assembly efficiency relies on worker is horizontal
With qualification, it is difficult to increase substantially production efficiency.
Utility model content
In view of this, the purpose of this utility model include provide it is a kind of based on micro- pretightning force monitoring micro-sized metal silk from
Dynamic micro assemby equipment winds assembling process to wire by setting wire micro assemby on-line detecting system and is examined in real time
It surveys, adjusts the pose that column waits for the micro- part of wrapping in real time, pretension is assembled by microfilament and micro force detection system real-time detection is micro-
The stress of meter level wire, it is uniform force in control micro-sized metal silk winding assembling process, consistent, it is ensured that the one of assembly precision
Cause property.
It is that it is realized by adopting the following technical scheme that the utility model, which improves its technical problem,.
A kind of automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force provided by the utility model, including
Equipment workbench and the wire micro assemby on-line detecting system being mounted on the equipment workbench, the operation of wire micro assemby
Platform, microfilament assembly pretension and the quick dispenser system of micro force detection system, microfilament and Visualized Monitoring System.
The wire micro assemby on-line detecting system includes horizontal X axis direction First look detection module and horizontal Y-axis
The second vision-based detection module of direction, the horizontal X axis direction First look detection module and horizontal second vision of Y direction
Detection module is respectively arranged on X-direction and the Y direction two sides of the wire micro assemby station, for right from different directions
The wire micro assemby station is detected.
The wire micro assemby station includes station mechanical movement module, antiwind rotation biography gas module and vacuum
The micro- part fixed module of absorption type cylindricality.The station mechanical movement module is mounted on the equipment workbench, described anti-
Winding rotation passes gas module and connect with the station mechanical movement module, the micro- part fixed module of vacuum adsorption type cylindricality
It passes gas module with the antiwind rotation to connect, the micro- part fixed module of vacuum adsorption type cylindricality waits twining for fixing column
The micro- part of silk.
The microfilament assembly pretension and micro force detection system include that microfilament pre-tightens in lower pressure adjustment platform and microfilament preload
Pressure adjusts platform, for adjusting and detecting the stress of wire.The quick dispenser system of microfilament is set to the horizontal X axis direction
Between First look detection module and second vision-based detection module of horizontal Y direction, and grasped with the wire micro assemby
Make platform connection, is used for gluing.
The quick dispenser system of microfilament includes dispensing mobile phone tool motion module and automatically dropping glue fingerprint block, the automatic point
Glue fingerprint block is mounted in the dispensing mobile phone tool motion module.The dispensing mobile phone tool motion module includes the axis side dispensing hand XY
To kinematic axis, dispensing hand Z-direction kinematic axis, dispensing hand θ x-axis direction kinematic axis, dispensing hand θ y-axis direction kinematic axis and dispensing
Hand θ z-axis direction kinematic axis.The dispensing hand XY axis direction kinematic axis is mounted on the equipment workbench, the dispensing hand Z axis
Direction kinematic axis is mounted on the dispensing hand XY axis direction kinematic axis, the dispensing hand θ y-axis direction kinematic axis and the dispensing
Hand θ x-axis direction moves axis connection, and the dispensing hand θ z-axis direction kinematic axis and the dispensing hand θ y-axis direction move axis connection.
The Visualized Monitoring System respectively with the wire micro assemby on-line detecting system, the wire micro assemby
Station, microfilament assembly pretension and the quick dispenser system connection of micro force detection system, the microfilament, for monitoring and showing
Show that the column waits for that the winding of the micro- part of wrapping and the wire is assembled.
Further, the horizontal X axis direction First look detection module is used to detect the assembly on first direction, including
First positioning sports platform, the first horizontal zoom camera lens, the first horizontal CCD camera and the first horizontal secondary light source.It is described
Horizontal the first zoom camera lens, the first CCD camera of the level and the first secondary light source of the level, which is installed in, to be had
X, on accurate the first positioning sports platform of Y, Z-direction freedom of motion.The first positioning sports platform level includes the
First view of one X-direction kinematic axis, the first horizontal Y direction kinematic axis, the first horizontal Z-direction kinematic axis and level
Feel pedestal.The First look pedestal of the level is mounted on the equipment workbench, the first Z-direction movement of the level
Axis is mounted on the First look pedestal of the level, and the first Y direction kinematic axis of the level is mounted on the of the level
On one Z-direction kinematic axis, the first X-direction kinematic axis is mounted on the first Y direction kinematic axis of the level.Institute
State the first secondary light source of the first horizontal zoom camera lens, the first CCD camera of the level and the level respectively with it is described
Visualized Monitoring System connection, for realizing the automatic focusing of the first direction, plan-position adjustment and Switch of working position.
Second vision-based detection module of horizontal Y direction is used to detect the assembly in second direction, including the second positioning
Sports platform, the second horizontal zoom camera lens, the second horizontal CCD camera and the second horizontal secondary light source.Described horizontal the
Second secondary light source of two zoom camera lenses, the second CCD camera of the level and the level is installed in second positioning
On sports platform.
The second positioning sports platform is using X, Y, the precision positioning motion platform of Z-direction freedom of motion, including level
The second X-direction kinematic axis, the second horizontal Y direction kinematic axis, the second horizontal Z-direction kinematic axis and level the
Two vision pedestals.Second vision pedestal of the level is mounted on the equipment workbench, the second Z-direction of the level
Kinematic axis is mounted on the second vision pedestal of the level, and the second Y direction kinematic axis of the level is mounted on the water
On the second flat Z-direction kinematic axis, the second X-direction kinematic axis of the level is mounted on the second Y-axis side of the level
To on kinematic axis.Second fill-in light of the second zoom camera lens of the level, the second CCD camera of the level and the level
Source is connect with the Visualized Monitoring System respectively, for realizing the automatic focusing of the second direction, plan-position adjust with
And Switch of working position.
Further, the station mechanical movement module includes station X-direction linear motion axis, station Y-axis
Direction linear motion axis, station θ z-axis azimuthal rotational motion axis and operation sewing platform base, the operation sewing platform base are mounted on described
On equipment workbench, the station X-direction linear motion axis is connect with the operation sewing platform base, the station Y-axis side
Move along a straight line axis connection to linear motion axis and the station X-direction, the station θ z-axis azimuthal rotational motion axis with
The station Y direction linear motion axis connection;The station θ z-axis azimuthal rotational motion axis and the antiwind rotation
Pass the connection of gas module.
Further, it includes mutually nested antiwind rotation mover end and antiwind that the antiwind rotation, which passes gas module,
Rotatable stator end, the antiwind rotation mover end and the station θ z-axis azimuthal rotational motion axis connection.It is described antiwind
It rotates mover end and is equipped with mover end biography gas interface, the antiwind rotatable stator end is equipped with stator terminal and passes gas interface, the mover
End passes gas interface and is connected to the antiwind rotatable stator end, and the stator terminal passes gas interface and the antiwind rotation mover end
Connection;Antiwind fixed position-limitting pin is equipped between the antiwind rotatable stator end and the station mechanical movement module,
Angle pose for realizing antiwind rotatable stator end is fixed, and guarantees that antiwind rotatable stator end will not arbitrarily rotate fortune
It is dynamic.
Further, the micro- part fixed module of the vacuum adsorption type cylindricality includes cylindricality vacuum adsorption type interconnected
Pedestal and cylindricality vacuum adsorption type end cap, the cylindricality vacuum adsorption type pedestal include that base body, vacuum pass stomata road and true
The attached inner cavity of suction, the vacuum passes the one end in stomata road and the mover end passes gas orifice, and the vacuum passes stomata road
The other end is connected to the vacuum suction inner cavity;The cylindricality vacuum adsorption type end cap includes end cap ontology, abnormity biography stomata road
With micro- part fixed reference platform, the end cap ontology is fixedly connected with the base body, it is described abnormity pass stomata road with it is described
The connection of vacuum suction inner cavity, micro- part fixed reference platform wait for the micro- part of wrapping for installing the column.
Further, it includes bottom platen mechanical movement module, lower micro force detection mould that the microfilament, which pre-tightens lower pressure adjustment platform,
Block and lower microfilament fixed station.The lower micro force detection module includes lower six degree of freedom Micro-force sensor micro- power adapter under.Institute
It states down micro- power adapter to connect with the bottom platen mechanical movement module, the lower six degree of freedom Micro-force sensor is mounted on described
Under on micro- power adapter, the lower microfilament fixed station is connect with the lower six degree of freedom Micro-force sensor.The lower microfilament is fixed
Platform is for fixing the wire;The lower six degree of freedom Micro-force sensor is connect with the Visualized Monitoring System, for examining
It surveys the stress of the wire and the Visualized Monitoring System will be fed back to by force information.
Further, the lower microfilament fixed station includes lower fixed base, lower glass slide and lower electrostatic adhesive film, under described
Fixed base is connect with the lower six degree of freedom Micro-force sensor, and the lower electrostatic adhesive film is fixed on the lower glass slide,
The lower glass slide is embedded in side of the lower fixed base far from first force sensor.
Further, it includes upper holder mechanical movement module, upper micro- power inspection that the microfilament, which pre-tightens upper pressure adjustment platform (32),
Survey module and upper microfilament fixed station.The upper micro force detection module includes upper six degree of freedom Micro-force sensor, upper micro- power adapter
With upper micro- power bridge plate, upper micro- power bridge plate is connect with the upper holder mechanical movement module, upper micro- power adapter and institute
Micro- power bridge plate connection is stated, the upper six degree of freedom Micro-force sensor is mounted on upper micro- power adapter, the upper microfilament
Fixed station is connect with the upper six degree of freedom Micro-force sensor.It is used between the lower microfilament fixed station and the upper microfilament fixed station
In across the wire.The upper six degree of freedom Micro-force sensor is connect with the Visualized Monitoring System, for detecting
It states the stress of wire and the Visualized Monitoring System will be fed back to by force information.
Further, the upper holder mechanical movement module includes upper pressure X-direction kinematic axis, the movement of upper pressure Y direction
Axis, the big stroke motion axis of upper pressure Y direction coarse motion, upper pressure Z-direction kinematic axis and upper holder pedestal.The upper holder pedestal peace
On the equipment workbench, the upper big stroke motion axis of pressure Y direction coarse motion is mounted on the upper holder pedestal, institute
It states pressure Y direction kinematic axis to be mounted on the upper big stroke motion axis of pressure Y direction coarse motion, the upper pressure X-direction fortune
Moving axis is mounted on the upper pressure Y direction kinematic axis, and the upper pressure Z-direction kinematic axis is mounted on the upper pressure X-direction fortune
On moving axis;Upper micro- power bridge plate and the upper pressure Z-direction move axis connection.
The upper microfilament fixed station includes upper fixed base, upper slide and upper electrostatic adhesive film, fixed pedestal
It is connect with the upper six degree of freedom Micro-force sensor, the upper electrostatic adhesive film is fixed on the upper slide, described to upload
Slide is embedded in side of the fixed pedestal far from the upper six degree of freedom Micro-force sensor.
Further, the automatically dropping glue fingerprint block includes that extension type stores up sebific duct and microtriche choice refreshments needle head, described micro-
Capillary dispensing needle head is mounted on one end of the extension type storage sebific duct, is equipped with capillary in the microtriche choice refreshments needle head, leads to
Cross the capillary by the uniform and stable output of glue to column wait for the micro- part of wrapping to dispensing region, realize precise glue dispensing behaviour
Make.The other end of the extension type storage sebific duct and the dispensing hand θ x-axis direction move axis connection.
Micro-sized metal silk automatic micro assemby equipment provided by the utility model based on the monitoring of micro- pretightning force has following
Several aspects the utility model has the advantages that
Micro-sized metal silk automatic micro assemby equipment provided by the utility model based on the monitoring of micro- pretightning force, including equipment
Workbench and the wire micro assemby on-line detecting system being mounted on equipment workbench, wire micro assemby station, microfilament
Assemble pretension and the quick dispenser system of micro force detection system, microfilament and Visualized Monitoring System.Column waits for that the micro- part of wrapping is solid
It is scheduled on wire micro assemby station, wire passes through microfilament assembly pretension and micro force detection system, waits for wrapping with column
Micro- part connection, the rotation of wire micro assemby station are wrapped in wire on part, and the quick dispenser system of microfilament is to part
Gluing plays the effect fixed in winding.Wire micro assemby on-line detecting system real-time detection column waits for the micro- part of wrapping
Pose, microfilament assembles the stress of pretension and micro force detection system real-time detection wire, and control wire winding was assembled
It is uniform force in journey, consistent, it is ensured that the consistency of assembly precision.Visualized Monitoring System to the winding assembling process of wire into
Row electrical control, motion control and monitoring display.This is based on the automatic micro assemby equipment of micro-sized metal silk that micro- pretightning force monitors
Structure optimization is compact, stable and reliable operation, assembly precision are excellent, it can be achieved that automation high standard consistency micro assemby.
Detailed description of the invention
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore should not be by
Regard the restriction to range as, for those of ordinary skill in the art, without creative efforts, may be used also
To obtain other relevant attached drawings according to these attached drawings.
Fig. 1 is micro-sized metal silk micro- dress automatically based on the monitoring of micro- pretightning force that the utility model specific embodiment provides
Overall structure diagram with equipment;
Fig. 2 is micro-sized metal silk micro- dress automatically based on the monitoring of micro- pretightning force that the utility model specific embodiment provides
The structural schematic diagram of wire micro assemby on-line detecting system with equipment;
Fig. 3 is micro-sized metal silk micro- dress automatically based on the monitoring of micro- pretightning force that the utility model specific embodiment provides
Cylindricality vacuum suction with equipment declines part fixing seat and column waits for the structural schematic diagram of the micro- part of wrapping;
Fig. 4 is micro-sized metal silk micro- dress automatically based on the monitoring of micro- pretightning force that the utility model specific embodiment provides
The structural schematic diagram of wire micro assemby station and microfilament assembly pretension and micro force detection system with equipment;
Fig. 5 is micro-sized metal silk micro- dress automatically based on the monitoring of micro- pretightning force that the utility model specific embodiment provides
The structural schematic diagram of microfilament assembly pretension and micro force detection system with equipment;
Fig. 6 is micro-sized metal silk micro- dress automatically based on the monitoring of micro- pretightning force that the utility model specific embodiment provides
The knot of the quick dispenser system of microfilament, wire micro assemby station, microfilament assembly pretension and micro force detection system with equipment
Structure schematic diagram.
Icon: 1 wire micro assemby on-line detecting system;2 wire micro assemby stations;3 microfilaments assemble pretension and
Micro force detection system;The quick dispenser system of 4 microfilaments;5 Visualized Monitoring Systems;6 equipment workbench;7 columns wait for the micro- part of wrapping;
8 micro-sized metal silks;11 horizontal X axis direction First look detection modules;First zoom camera lens of 11-1 level;11-2 level
First CCD camera;First secondary light source of 11-3 level;11-4 the first X-direction kinematic axis;First Y-axis side of 11-5 level
To kinematic axis;First Z-direction kinematic axis of 11-6 level;The First look pedestal of 11-7 level;12 horizontal Y directions second
Vision-based detection module;Second zoom camera lens of 12-1 level;Second CCD camera of 12-2 level;The second 12-3 horizontal auxiliary
Light source;Second X-direction kinematic axis of 12-4 level;Second Y direction kinematic axis of 12-5 level;2nd Z of 12-6 level
Axis direction kinematic axis;Second vision pedestal of 12-7 level;21 station mechanical movement modules;21-1 station X-direction is straight
Line kinematic axis;21-2 station Y direction linear motion axis;21-3 station θ z-axis azimuthal rotational motion axis;21-4 station
Pedestal;22 antiwind rotations pass gas module;The antiwind rotation mover end 22-1;The antiwind rotatable stator end 22-2;22-3 mover
End passes gas interface;22-4 stator terminal passes gas interface;The antiwind fixed position-limitting pin of 22-5;The 23 micro- parts of vacuum adsorption type cylindricality are solid
Cover half block;23-1 cylindricality vacuum adsorption type pedestal;23-11 base body;23-12 vacuum passes stomata road;In 23-13 vacuum suction
Chamber;23-2 cylindricality vacuum adsorption type end cap;23-21 end cap ontology;23-22 abnormity passes stomata road;The micro- part fixed reference of 23-23
Platform;31 microfilaments pre-tighten lower pressure and adjust platform;31-1 bottom platen mechanical movement module;31-11 pushes X-direction kinematic axis;31-12
Push Y direction kinematic axis;31-13 pushes Z-direction kinematic axis;31-14 pushes sewing platform base;Micro force detection module under 31-2;
Six degree of freedom Micro-force sensor under 31-21;Micro- power adapter under 31-22;Microfilament fixed station under 31-3;Fixed base under 31-31;
Glass slide under 31-32;Electrostatic adhesive film under 31-33;32 microfilaments pre-tighten upper pressure and adjust platform;32-1 upper holder mechanical movement mould
Block;X-direction kinematic axis is pressed on 32-11;Y direction kinematic axis is pressed on 32-12;The big stroke fortune of Y direction coarse motion is pressed on 32-13
Moving axis;Z-direction kinematic axis is pressed on 32-14;32-15 upper holder pedestal;The upper micro force detection module of 32-2;32-21 upper six is freely
Spend Micro-force sensor;The upper micro- power adapter of 32-22;The upper micro- power bridge plate of 32-23;The upper microfilament fixed station of 32-3;The upper fixed station of 32-31
Seat;32-32 upper slide;The upper electrostatic adhesive film of 32-33;41 dispensing mobile phone tool motion modules;41-1 dispensing hand XY axis direction fortune
Moving axis;41-2 dispensing hand Z-direction kinematic axis;41-3 dispensing hand θ x-axis direction kinematic axis;The movement of the dispensing hand θ y-axis direction 41-4
Axis;41-5 dispensing hand θ z-axis direction kinematic axis;42 automatically dropping glue fingerprint blocks;42-1 extension type stores up sebific duct;42-2 microtriche choice refreshments
Needle head.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Usually here in attached drawing description and
The component of the utility model embodiment shown can be arranged and be designed with a variety of different configurations.
Therefore, requirement is not intended to limit to the detailed description of the embodiments of the present invention provided in the accompanying drawings below
The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the range of the utility model protection.
In the description of the present invention, it should be understood that the orientation or positional relationship of the instructions such as term " on ", "lower"
For be based on the orientation or positional relationship shown in the drawings or the utility model product using when the orientation or position usually put
The orientation or positional relationship that relationship or those skilled in the art usually understand is merely for convenience of description the utility model
It is described with simplifying, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, with specific orientation structure
It makes and operates, therefore should not be understood as limiting the present invention.
" first " of the utility model, " second " etc., are only used to distinguish between description, and contain not special
Justice.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set
Set ", " installation " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
It, can also be indirectly connected through an intermediary to be to be connected directly.It for the ordinary skill in the art, can be specific
Situation understands the concrete meaning of above-mentioned term in the present invention.
The assembly problem of the micro- part of filament class manipulated is not easy for flexibility, usual this kind of micro- part is difficult to effectively control
Make its assembly precision, it is difficult to efficiently complete the uniform winding and fixation of silk, and be easy to lead to filament because external force applies unevenly
Fracture is general very difficult to guarantee assembly effect since the type assembly difficulty is big, precision is high.And pass through automatic assembly equipment at present
It is fewer and fewer to carry out the equipment that unified, high-precision is assembled online in batches, finds that solution problems still use mostly by investigation
Manual mode, and the rarely equipment of micron order filament precision automatic assembling.Due to hand assembled, mounting technology falls behind relatively,
Assembly precision and consistency are difficult to ensure that assembly efficiency relies on the assembly level and qualification of worker, it is difficult to increase substantially
Production efficiency.Therefore, the utility model proposes a kind of completely new automation micro assemby equipment for micro-sized metal filament,
It solves current micro-sized metal filament mounting technology problem, hand assembled operation can be effectively replaced, certainly, in addition to micron dimension
Wire, be applied equally to other magnitudes flexible filament class part winding assembly.
Please refer to Fig. 1, a kind of automatic micro assemby of micro-sized metal silk based on the monitoring of micro- pretightning force provided in this embodiment
Equipment, it is micro- including equipment workbench 6 and the wire micro assemby on-line detecting system 1, the wire that are mounted on equipment workbench 6
Assembly manipulation platform 2, microfilament assembly pretension and the quick dispenser system 4 of micro force detection system 3, microfilament and Visualized Monitoring System 5.
Visualized Monitoring System 5 is pre- with wire micro assemby on-line detecting system 1, wire micro assemby station 2, microfilament assembly respectively
Tense and the quick dispenser system 4 of micro force detection system 3, microfilament connect, for monitor and show column wait for the micro- part 7 of wrapping with it is micro-
The winding of meter level wire 8 is assembled.Column waits for that the micro- part 7 of wrapping is fixed on wire micro assemby station 2, and wire passes through
Microfilament assembles pretension and micro force detection system 3, waits for that the micro- part 7 of wrapping is connect with column, and wire micro assemby station 2 rotates
Make micro-sized metal silk 8 be wrapped in column to wait on the micro- part 7 of wrapping, the quick dispenser system 4 of microfilament plays side and twine to part gluing
The effect fixed around side, 1 real-time detection column of wire micro assemby on-line detecting system wait for the pose of the micro- part 7 of wrapping, visually
Change monitoring system 5 and automatic electric control, motion control and monitoring display are carried out to the winding assembling process of micro-sized metal silk 8.
Referring to figure 2., wire micro assemby on-line detecting system 1 for assembling progress to micro-sized metal silk 8 in high precision
Real-time online detection.Wire micro assemby on-line detecting system 1 includes horizontal X axis direction First look detection module 11 and level
The second vision-based detection module of Y direction 12, horizontal X axis direction First look detection module 11 and horizontal the second vision of Y direction
Detection module 12 is respectively arranged on X-direction and the Y direction two sides of wire micro assemby station 2, for right from different directions
Wire micro assemby station 2 is detected.Preferably, the present embodiment uses horizontal two-way visual detection unit, and two-way
The detection direction of visual detection unit is mutually perpendicular to.
Specifically, horizontal X axis direction First look detection module 11 realizes horizontal X axis for detecting first direction
To detection.Horizontal X axis direction First look detection module 11 includes the first positioning sports platform, the first horizontal zoom camera lens
The first secondary light source 11-3 of 11-1, the first horizontal CCD camera 11-2 and level.First positioning sports platform use with X, Y,
The precision positioning motion platform of Z-direction freedom of motion specifically includes the first X-direction kinematic axis 11-4, the first horizontal Y-axis
The First look pedestal 11-7 of direction kinematic axis 11-5, the first horizontal Z-direction kinematic axis 11-6 and level.
Horizontal First look pedestal 11-7 is mounted on equipment workbench 6, the first Z-direction kinematic axis of the level
First look the pedestal 11-7, the first Y direction kinematic axis 11-5 of the level that 11-6 is mounted on the level are mounted on institute
It states on the first horizontal Z-direction kinematic axis 11-6, the first X-direction kinematic axis 11-4 is mounted on the first of the level
On Y direction kinematic axis 11-5, the first of the first horizontal zoom camera lens 11-1, the first horizontal CCD camera 11-2 and level
Secondary light source 11-3 is installed on the first X-direction kinematic axis 11-4.Also, the first zoom camera lens 11-1, the level of level
The first CCD camera 11-2 and level the first secondary light source 11-3 connect respectively with Visualized Monitoring System 5, to realize first
Direction, that is, horizontal X axis direction First look detection module 11 automatic focusing, plan-position adjustment and Switch of working position.
It is easily understood that the axis of horizontal the first CCD camera 11-2 and the first horizontal zoom camera lens 11-1 are along X-axis
To installation, horizontal X axis direction First look detection module 11 is by the way of ring light combination backlight, the first positioning sports platform
Using the Precision Linear Moving platform with tri- axis direction freedom of motion of X, Y, Z, it is able to achieve the essence of any position in spatial dimension
Determine position.
Horizontal the second vision-based detection module of Y direction 12 is used to detect the assembly in second direction, that is, realizes horizontal Y-axis
Detection.Horizontal the second vision-based detection module of Y direction 12 includes the second positioning sports platform, the second horizontal zoom camera lens 12-
1, the second secondary light source 12-3 of the second horizontal CCD camera 12-2 and level.Second positioning sports platform, which uses, has X, Y, the side Z
To the precision positioning motion platform of freedom of motion, including the second horizontal X-direction kinematic axis 12-4, the second horizontal Y-axis
The second vision pedestal 12-7 of direction kinematic axis 12-5, the second horizontal Z-direction kinematic axis 12-6 and level.The level
Second vision pedestal 12-7 is mounted on the equipment workbench 6, and the second Z-direction kinematic axis 12-6 of the level is mounted on
On second vision pedestal 12-7 of the level, the second Y direction kinematic axis 12-5 of the level is mounted on the level
On second Z-direction kinematic axis 12-6, the second X-direction kinematic axis 12-4 of the level is mounted on the 2nd Y of the level
On axis direction kinematic axis 12-5.The second of horizontal the second zoom camera lens 12-1, the second horizontal CCD camera 12-2 and level is auxiliary
Light source 12-3 is helped to be installed on the second horizontal X-direction kinematic axis 12-4.It is horizontal the second zoom camera lens 12-1, horizontal
Second CCD camera 12-2 and the second secondary light source 12-3 of level are connect with Visualized Monitoring System 5 respectively, for realizing second
Direction, that is, the second vision-based detection module of horizontal Y direction 12 automatic focusing, plan-position adjustment and Switch of working position.
It is easily understood that the axis of horizontal the second CCD camera 12-2 and the second horizontal zoom camera lens 12-1 are along Y-axis
To installation, horizontal the second vision-based detection module of Y direction 12 is by the way of ring light combination backlight, the second positioning sports platform
Using the Precision Linear Moving platform with tri- axis direction freedom of motion of X, Y, Z, it is able to achieve the essence of any position in spatial dimension
Determine position.
Wire micro assemby station 2 include station mechanical movement module 21, antiwind rotation pass gas module 22 and very
The empty micro- part fixed module 23 of absorption type cylindricality.Station mechanical movement module 21 is mounted on equipment workbench 6, antiwind rotation
Turn pass gas module 22 connect with station mechanical movement module 21, the micro- part fixed module 23 of vacuum adsorption type cylindricality with it is antiwind
Rotation passes gas module 22 and connects, and the micro- part fixed module 23 of vacuum adsorption type cylindricality waits for the micro- part 7 of wrapping for fixing column.
Station mechanical movement module 21 includes station X-direction linear motion axis 21-1, station Y direction straight line
Kinematic axis 21-2, station θ z-axis azimuthal rotational motion axis 21-3 and operation sewing platform base 21-4, operation sewing platform base 21-4 are mounted on
On equipment workbench 6, station X-direction linear motion axis 21-1 is connect with operation sewing platform base 21-4, and station Y direction is straight
Line kinematic axis 21-2 is connect with station X-direction linear motion axis 21-1, so that station Y direction linear motion axis 21-2
It can move, i.e., be moved along X axis along station X-direction linear motion axis 21-1.Station θ z-axis azimuthal rotational motion axis 21-
3 connect with station Y direction linear motion axis 21-2, enable station θ z-axis azimuthal rotational motion axis 21-3 along station
Y direction linear motion axis 21-2 is mobile, i.e., moves along Y-axis.Station θ z-axis azimuthal rotational motion axis 21-3 with it is antiwind
Rotation passes gas module 22 and connects, and antiwind rotation passes gas module 22 and can turn about the Z axis, so that antiwind rotation passes gas module
22 can adjust in the high-precision precise motion of X-direction, Y direction and θ z-axis direction.
It includes that mutually nested antiwind rotation mover end 22-1 and antiwind rotation are fixed that antiwind rotation, which passes gas module 22,
Sub- end 22-2, antiwind rotation mover end 22-1 are directly connected to and fix with station θ z-axis azimuthal rotational motion axis 21-3.It is anti-
Winding rotatable stator end 22-2 forms nested constraint with antiwind rotation mover end 22-1, realizes antiwind rotation mover end 22-1
Reliable and stable precision rotation movement is carried out in the inside of antiwind rotatable stator end 22-2.Antiwind rotation mover end 22-1 is set
There is mover end to pass gas interface 22-3, mover end passes the side that gas interface 22-3 is located at antiwind rotation mover end 22-1, mover end
It passes gas interface 22-3 to be connected to antiwind rotatable stator end 22-2, be transmitted for realizing stablizing with antiwind rotatable stator end 22-2
The effect of negative-pressure gas.Antiwind rotatable stator end 22-2 is equipped with stator terminal and passes gas interface 22-4, and stator terminal passes gas interface 22-4
Positioned at the side of antiwind rotatable stator end 22-2, stator terminal passes gas interface 22-4 and is connected to antiwind rotation mover end 22-1,
For realizing the effect for stablizing transmission negative-pressure gas with antiwind rotation mover end 22-1.
Preferably, antiwind fixed limit is equipped between antiwind rotatable stator end 22-2 and station mechanical movement module 21
Position pin 22-5, realizes that the angle pose of antiwind rotatable stator end 22-2 is fixed, guarantees antiwind rotatable stator end 22-2 not
Movement can arbitrarily be rotated.
Referring to figure 3., the micro- part fixed module 23 of vacuum adsorption type cylindricality includes cylindricality vacuum adsorption type interconnected
Pedestal 23-1 and cylindricality vacuum adsorption type end cap 23-2, cylindricality vacuum adsorption type pedestal 23-1 includes base body 23-11, vacuum
Pass stomata road 23-12 and vacuum suction inner cavity 23-13.Vacuum passes one end of stomata road 23-12 and mover end passes gas interface 22-3
Connection, the other end that vacuum passes stomata road 23-12 are connected to vacuum suction inner cavity 23-13.Cylindricality vacuum adsorption type end cap 23-2
Stomata road 23-22 and micro- part fixed reference platform 23-23 is passed including end cap ontology 23-21, abnormity.End cap ontology 23-21 and base
Seat ontology 23-11 is fixedly connected, and abnormity passes stomata road 23-22 and is connected to vacuum suction inner cavity 23-13, micro- part fixed reference platform
23-23 waits for the micro- part 7 of wrapping for installing column.
In the present embodiment, column is fixed by the way of vacuum suction and waits for the micro- part 7 of wrapping.Vacuum passes stomata road
23-12 passes gas interface 22-3 with mover end and is connected to, and negative-pressure gas can be passed through to vacuum suction inner cavity 23-13, realizes that cylindricality is true
Empty absorption type pedestal 23-1 is fixedly connected with antiwind rotation mover end 22-1's, and realizes cylindricality vacuum adsorption type pedestal
The synchronous precise rotation function of 23-1 and station θ z-axis azimuthal rotational motion axis 21-3, antiwind rotation mover end 22-1.
Cylindricality vacuum adsorption type end cap 23-2 and cylindricality vacuum adsorption type pedestal 23-1, which is fitted close, to be fixed, and abnormity passes stomata
Road 23-22 uses irregularly-shaped hole, so that after cylindricality vacuum adsorption type end cap 23-2 and cylindricality vacuum adsorption type pedestal 23-1 cooperation, it is real
The air seal of existing condition of high vacuum degree.The shape of micro- part fixed reference platform 23-23 waits for the shape phase of the micro- part 7 of wrapping with column
Seemingly, column is waited for that the micro- part 7 of wrapping is mounted on micro- part fixed reference platform 23-23, while stomata road 23-22 is passed by abnormity
Negative-pressure gas of the continuous conveying in the 23-13 of vacuum suction inner cavity realizes that column waits for that the negative pressure of vacuum of the micro- part 7 of wrapping is solid
The movement of fixed and precision rotation.
It assembles pretension and micro force detection system 3 with Fig. 5, microfilament referring to figure 4. and pre-tightens lower pressure adjustment platform including microfilament
31 and microfilament pre-tighten upper pressure and adjust platform 32, micro-sized metal silk 8 passes through that microfilament pre-tightens lower pressure adjustment platform 31 and microfilament pre-tightens
Between upper pressure adjustment platform 32, microfilament assembles pretension and micro force detection system 3 for adjusting simultaneously real-time detection micro-sized metal
The stress of silk 8.
Microfilament pre-tighten lower pressure adjustment platform 31 include bottom platen mechanical movement module 31-1, lower micro force detection module 31-2 and
Lower microfilament fixed station 31-3.Lower micro force detection module 31-2 includes lower six degree of freedom Micro-force sensor 31-21 micro- power switching under
Seat 31-22.Under micro- power adapter 31-22 connect with bottom platen mechanical movement module 31-1, lower six degree of freedom Micro-force sensor 31-
21 are mounted on down on micro- power adapter 31-22, and lower microfilament fixed station 31-3 is connect with lower six degree of freedom Micro-force sensor 31-21.
Lower microfilament fixed station 31-3 is for fixing micro-sized metal silk 8.Lower six degree of freedom Micro-force sensor 31-21 and visual control system
5 connection of system, for detecting the stress of micro-sized metal silk 8 and Visualized Monitoring System 5 will be fed back to by force information.
Bottom platen mechanical movement module 31-1 includes pushing X-direction kinematic axis 31-11, pushing Y direction kinematic axis 31-
12, it pushes Z-direction kinematic axis 31-13 and pushes sewing platform base 31-14, push Z-direction kinematic axis 31-13 and be mounted on bottom platen
On pedestal 31-14, pushes Y direction kinematic axis 31-12 and be mounted on pushing Z-direction kinematic axis 31-13, push X-direction fortune
Moving axis 31-11, which is mounted on, to be pushed on Y direction kinematic axis 31-12, be can be realized microfilament and is pre-tightened lower 31 entirety of pressure adjustment platform in X
Accurate adjustment in axial, Y-axis and Z axis three degree of freedom direction.Lower six degree of freedom Micro-force sensor 31-21 micro- power under turns
Joint chair 31-22 plays support fixed function to lower microfilament fixed station 31-3 jointly, and can real-time detection micro-sized metal silk 8 by
Pressing force and tensile force size, in time to Visualized Monitoring System 5 feed back by force information.
Specifically, lower microfilament fixed station 31-3 includes lower fixed base 31-31, lower glass slide 31-32 and the adherency of lower electrostatic
Film 31-33, lower fixed base 31-31 are connect with lower six degree of freedom Micro-force sensor 31-21, and lower electrostatic adhesive film 31-33 is fixed
In the upper surface of lower glass slide 31-32, lower glass slide 31-32 is embedded in lower fixed base 31-31 and passes far from the micro- power of lower six degree of freedom
A side surface of sensor 31-21.Electrostatic adhesive film 31-33, lower glass slide 31-32 is descended to be embedded in lower fixed base 31-31 together
Upper surface, being formed to micro-sized metal silk 8 has the fixation of micro- electrostatic adhesive force, tension, and cooperation Micro-force sensor is real
Fixed, optimal pretightning force, tensile force control now are stablized to wire.
Microfilament pre-tighten upper pressure adjustment platform 32 include upper holder mechanical movement module 32-1, upper micro force detection module 32-2 and
Upper microfilament fixed station 32-3.Upper micro force detection module 32-2 includes upper six degree of freedom Micro-force sensor 32-21, upper micro- power adapter
32-22 and upper micro- power bridge plate 32-23.Upper micro- power bridge plate 32-23 is connect with upper holder mechanical movement module 32-1, upper micro- power switching
Seat 32-22 is connect with upper micro- power bridge plate 32-23, and upper six degree of freedom Micro-force sensor 32-21 is mounted on micro- power adapter 32-22
On, upper microfilament fixed station 32-3 is connect with upper six degree of freedom Micro-force sensor 32-21.Upper six degree of freedom Micro-force sensor 32-21
Micro- power adapter 31-22 plays support fixed function to lower microfilament fixed station 31-3 jointly under, and can real-time detection micron order
The size of pressing force and tensile force that wire 8 is subject to.It is used between lower microfilament fixed station 31-3 and upper microfilament fixed station 32-3
Across micro-sized metal silk 8.Upper six degree of freedom Micro-force sensor 32-21 and lower six degree of freedom Micro-force sensor 31-21 with can
It is connected depending on changing monitoring system 5, for detecting the stress of wire and Visualized Monitoring System 5 will be fed back to by force information.
Upper holder mechanical movement module 32-1 includes upper pressure X-direction kinematic axis 32-11, upper pressure Y direction kinematic axis 32-
12, the big stroke motion axis 32-13 of upper pressure Y direction coarse motion, upper pressure Z-direction kinematic axis 32-14 and upper holder pedestal 32-15.
Upper holder pedestal 32-15 is mounted on equipment workbench 6, and the upper big stroke motion axis 32-13 of pressure Y direction coarse motion is mounted on pressure
On sewing platform base 32-15, realize that big stroke along the y axis is mobile.Upper pressure Y direction kinematic axis 32-12 is mounted on pressure Y-axis side
To on the big stroke motion axis 32-13 of coarse motion, precise stroke adjustment along the y axis is realized.Upper pressure X-direction kinematic axis 32-11
It is mounted on pressure Y direction kinematic axis 32-12, realizes that precision along the x axis is mobile.Upper pressure Z-direction kinematic axis 32-14 peace
On upper pressure X-direction kinematic axis 32-11, realize that the precise stroke along Z-direction moves.Upper micro- power bridge plate 32-23 with it is upper
Z-direction kinematic axis 32-14 connection is pressed, to realize that entire microfilament pre-tightens upper pressure adjustment platform 32 in X axis, Y-axis and Z axis
Accurate adjustment on three degree of freedom direction.
Upper microfilament fixed station 32-3 includes upper fixed base 32-31, upper slide 32-32 and upper electrostatic adhesive film 32-33,
Upper fixed base 32-31 is connect with upper six degree of freedom Micro-force sensor 32-21, and upper electrostatic adhesive film 32-33, which is fixed on, uploads glass
The lower surface of piece 32-32, upper slide 32-32, upper electrostatic adhesive film 32-33 are embedded in fixed base 32-31 far from upper together
A side surface of six degree of freedom Micro-force sensor 32-21, i.e., the lower surface of upper fixed base 32-31, in this way to micro-sized metal
8 formation of silk has the fixation of micro- electrostatic adhesive force, tension, Micro-force sensor realization is cooperated to fix stablizing for wire,
Optimal pretightning force, tensile force control.
One end of micro-sized metal silk 8 pre-fixes micro- part fixed reference platform in cylindricality vacuum adsorption type end cap 23-2
23-23 is upper and smooth smooth, pre-tightens lower pressure adjustment platform 31 by microfilament and microfilament pre-tightens upper pressure and adjusts on platform 32 similarly hereinafter
Shi Caiyong is identical, and micro- power carries out pre-pressing operation, assembles the upper six degree of freedom in pretension and micro force detection system 3 by microfilament
Micro-force sensor 32-21, the power detection function of lower six degree of freedom Micro-force sensor 31-21 and controllable micro- power clamping function, to micro-
The pressing force of meter level wire 8, tensile force are measured in real time, and are guaranteed that the constant tension of micro-sized metal silk 8 is exceptionally straight, are realized
The High Precision Automatic winding assembly of the completion micro-sized metal silk 8 of safety and stability under controllable pretightning force.
Fig. 6 is please referred to, the quick dispenser system 4 of microfilament is set to horizontal X axis direction First look detection module 11 and horizontal Y-axis
It between the second vision-based detection module of direction 12, and is connect with wire micro assemby station 2, is used for gluing.Preferably, horizontal X
An angle of 90 degrees is formed between axis direction First look detection module 11 and the second vision-based detection module of horizontal Y direction 12, microfilament is fast
Fast dispenser system 4 be set to horizontal X axis direction First look detection module 11 and the second vision-based detection module of horizontal Y direction 12 it
Between 45 degree of angles position, i.e. center, such operating space be more flexible.
The quick dispenser system 4 of microfilament includes dispensing mobile phone tool motion module 41 and automatically dropping glue fingerprint block 42, automatically dropping glue
Fingerprint block 42 is mounted in dispensing mobile phone tool motion module 41.Dispensing mobile phone tool motion module 41 is transported including dispensing hand XY axis direction
Moving axis 41-1, dispensing hand Z-direction kinematic axis 41-2, dispensing hand θ x-axis direction kinematic axis 41-3, the movement of dispensing hand θ y-axis direction
Axis 41-4 and dispensing hand θ z-axis direction kinematic axis 41-5.Dispensing hand XY axis direction kinematic axis 41-1 is mounted on equipment workbench 6,
Realize the movement in X/Y plane.Dispensing hand Z-direction kinematic axis 41-2 is mounted on dispensing hand XY axis direction kinematic axis 41-1,
It can be moved along Z-direction.Dispensing hand θ y-axis direction kinematic axis 41-4 is connect with dispensing hand θ x-axis direction kinematic axis 41-3, dispensing
Hand θ z-axis direction kinematic axis 41-5 is connect with dispensing hand θ y-axis direction kinematic axis 41-4, and dispensing hand θ z-axis direction kinematic axis 41-5
It is mounted on dispensing hand Z-direction kinematic axis 41-2, automatically dropping glue fingerprint block 42 and dispensing hand θ x-axis direction kinematic axis 41-3 connect
Connect, realize respectively along X axis, Y-axis and Z axis to rotation, enable automatically dropping glue fingerprint block 42 in all directions and tie up
Accurate free movement on degree.
Specifically, automatically dropping glue fingerprint block 42 includes extension type storage sebific duct 42-1 and microtriche choice refreshments needle head 42-2, micro-
Capillary dispensing needle head 42-2 is mounted on one end of extension type storage sebific duct 42-1, and extension type stores up the other end and point of sebific duct 42-1
Glue hand θ x-axis direction kinematic axis 41-3 connection.Extension type stores up sebific duct 42-1 and carries out microtriche choice refreshments needle head by automatic telescopic
The intense adjustment of 42-2, meanwhile, extension type stores up sebific duct 42-1 and stores for glue, can be according to dispensing amount demand adjust automatically
The glue amount of conveying.Capillary is equipped in microtriche choice refreshments needle head 42-2, capillary is used for the uniform and stable output of glue to column
Shape wait for the micro- part 7 of wrapping to dispensing region, realize and the precise glue dispensing of the micro- part 7 of wrapping, gluing, which operate, to be waited for column.
Optionally, Visualized Monitoring System 5 is mounted on equipment workbench 6, including industry control machine control system, display system
System, subsystem driver module, upper computer software operating system etc., for realizing to various sensors, mechanical movement axis and phase
The automatic control and monitoring for answering controller, driver, power supply etc. make the micro-sized metal silk entirely monitored based on micro- pretightning force certainly
Dynamic micro assemby equipment safety, efficient, stable operation.
Micro-sized metal silk automatic micro assemby equipment provided by the utility model based on the monitoring of micro- pretightning force, work are former
It manages as follows:
Before starting to carry out the High Precision Automatic winding of micro-sized metal silk 8 assembly, it is necessary first to pass through visual control system
Each precise motion platform, kinematic axis on equipment workbench 6 is successively zeroed according to fixed logic relationship by system 5.After completing zero
Column is waited for that the micro- part 7 of wrapping is placed on micro- part fixed reference platform 23-23 of cylindricality vacuum adsorption type end cap 23-2, is used
Vacuum suction is fixed, and keeps one end of micro-sized metal silk 8 to pre-fix solid in micro- part of cylindricality vacuum adsorption type end cap 23-2
Determine it is on standard station 23-23 and smooth smooth, by microfilament assemble pretension and micro force detection system 3 power detection function and can
Micro- power clamping function is controlled, guarantees that the constant tension of micro-sized metal silk 8 is exceptionally straight.Wire micro assemby on-line detecting system 1 can root
The position that the micro- part 7 of wrapping is placed is waited for according to column, and the micro- part 7 of wrapping, which carries out the real-time detection of position and posture, to be waited for column.Benefit
With the coordinated of wire micro assemby on-line detecting system 1 and Visualized Monitoring System 5, micro-sized metal silk 8 and column are completed
Shape waits for that micro- 7 notch position of part of wrapping is calibrated automatically, drives micron under the automatic rotary motion of wire micro assemby station 2
Grade 8 automatic winding of wire realizes the High Precision Automatic of the completion micro-sized metal silk 8 of the safety and stability under controllable pretightning force
Winding assembly.Meanwhile the quick cooperation dispensing in real time of dispenser system 4 operation of microfilament, column will be wrapped in and waited on the micro- part 7 of wrapping
Micro-sized metal silk 8 is fixed immediately, realizes 8 whole process automatic assembling of micro-sized metal silk.
In conclusion the micro-sized metal silk automatic micro assemby equipment provided by the utility model based on the monitoring of micro- pretightning force
It is with the following aspects the utility model has the advantages that
Micro-sized metal silk automatic micro assemby equipment provided by the utility model based on the monitoring of micro- pretightning force, design essence
Letter, structure optimization is compact, complete function is novel, stable and reliable operation, assembly precision is excellent, it can be achieved that automation high standard is consistent
Property micro assemby, can be widely applied in the automatic micro assemby engineering practice of across scale multi-configuration micro parts, can effectively replace by hand
Assembling work.The utility model provides a kind of leading, novel solution, can solve flexibility and is not easy the gold manipulated
The assembly problem for belonging to the micro- part of silk class is a kind of completely new automation micro assemby equipment, solves current micro-sized metal filament
Mounting technology problem can effectively replace hand assembled operation, there is wide market application prospect.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, the utility model can have various changes, combination and variation.It is all the utility model spirit and
Within principle, any modification, equivalent replacement, improvement and so on be should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force, which is characterized in that including equipment work
Make platform (6) and the wire micro assemby on-line detecting system (1) being mounted on the equipment workbench (6), wire micro assemby
Station (2), microfilament assembly pretension and micro force detection system (3), the quick dispenser system of microfilament (4) and Visualized Monitoring System
(5);
The wire micro assemby on-line detecting system (1) includes horizontal X axis direction First look detection module (11) and horizontal Y
The second vision-based detection module of axis direction (12), the horizontal X axis direction First look detection module (11) and the horizontal Y-axis side
The X-direction and Y direction two of the wire micro assemby station (2) are respectively arranged on to the second vision-based detection module (12)
Side, for being detected from different directions to the wire micro assemby station (2);
The wire micro assemby station (2) includes station mechanical movement module (21), antiwind rotation biography gas module
(22) and the micro- part fixed module (23) of vacuum adsorption type cylindricality;The station mechanical movement module (21) is mounted on described set
On standby workbench (6), the antiwind rotation passes gas module (22) and connect with the station mechanical movement module (21), described
The micro- part fixed module (23) of vacuum adsorption type cylindricality passes gas module (22) with the antiwind rotation and connect, the vacuum suction
The micro- part fixed module (23) of formula cylindricality waits for the micro- part of wrapping (7) for fixing column;
The microfilament assembly pretension and micro force detection system (3) include that microfilament pre-tightens lower pressure adjustment platform (31) and microfilament preload
Upper pressure adjusts platform (32), for adjusting and detecting the stress of wire;The quick dispenser system of microfilament (4) is set to the water
Between flat X-direction First look detection module (11) and second vision-based detection module of horizontal Y direction (12), and with institute
Wire micro assemby station (2) connection is stated, gluing is used for;
The quick dispenser system of microfilament (4) includes dispensing mobile phone tool motion module (41) and automatically dropping glue fingerprint block (42), institute
Automatically dropping glue fingerprint block (42) is stated to be mounted on the dispensing mobile phone tool motion module (41);The dispensing mobile phone tool motion module
It (41) include dispensing hand XY axis direction kinematic axis (41-1), dispensing hand Z-direction kinematic axis (41-2), dispensing hand θ x-axis direction fortune
Moving axis (41-3), dispensing hand θ y-axis direction kinematic axis (41-4) and dispensing hand θ z-axis direction kinematic axis (41-5), the dispensing hand
XY axis direction kinematic axis (41-1) is mounted on the equipment workbench (6), dispensing hand Z-direction kinematic axis (41-2) peace
On the dispensing hand XY axis direction kinematic axis (41-1), dispensing hand θ y-axis direction kinematic axis (41-4) and the dispensing
Hand θ x-axis direction kinematic axis (41-3) connection, dispensing hand θ z-axis direction kinematic axis (41-5) and dispensing hand θ y-axis direction
Kinematic axis (41-4) connection;
The Visualized Monitoring System (5) respectively with the wire micro assemby on-line detecting system (1), the micro- dress of the wire
It is connected with station (2), microfilament assembly pretension and micro force detection system (3), the quick dispenser system of the microfilament (4),
For monitoring and showing that the column waits for that the winding of the micro- part of wrapping (7) and the wire is assembled.
2. the micro-sized metal silk automatic micro assemby equipment according to claim 1 based on the monitoring of micro- pretightning force, feature
It is, the horizontal X axis direction First look detection module (11) is used to detect the assembly on first direction, including the first positioning
Sports platform, the first horizontal zoom camera lens (11-1), horizontal the first CCD camera (11-2) and the first horizontal secondary light source
(11-3);First zoom camera lens (11-1) of the level, the first CCD camera (11-2) of the level and described horizontal the
One secondary light source (11-3) is installed in accurate described first with X, Y, Z-direction freedom of motion and positions on sports platform;
The first positioning sports platform level includes the first X-direction kinematic axis (11-4), the first horizontal Y direction kinematic axis (11-
5), the First look pedestal (11-7) of the first horizontal Z-direction kinematic axis (11-6) and level;The First look of the level
Pedestal (11-7) is mounted on the equipment workbench (6), and the first Z-direction kinematic axis (11-6) of the level is mounted on institute
Horizontal First look pedestal (11-7) is stated, the first Y direction kinematic axis (11-5) of the level is mounted on the level
On first Z-direction kinematic axis (11-6), the first X-direction kinematic axis (11-4) is mounted on the first Y-axis of the level
On direction kinematic axis (11-5);
First zoom camera lens (11-1) of the level, the first CCD camera (11-2) of the level and described horizontal first
Secondary light source (11-3) is connect with the Visualized Monitoring System (5) respectively, for realizing the first direction automatic focusing,
Plan-position adjustment and Switch of working position;
Second vision-based detection module of horizontal Y direction (12) is used to detect the assembly in second direction, including the second positioning
Sports platform, the second horizontal zoom camera lens (12-1), horizontal the second CCD camera (12-2) and the second horizontal secondary light source
(12-3);Second zoom camera lens (12-1) of the level, the second CCD camera (12-2) of the level and described horizontal the
Two secondary light sources (12-3) are installed on the second positioning sports platform;
The second positioning sports platform is using X, Y, the precision positioning motion platform of Z-direction freedom of motion, including horizontal the
Two X-direction kinematic axis (12-4), the second horizontal Y direction kinematic axis (12-5), the second horizontal Z-direction kinematic axis
The second vision pedestal (12-7) of (12-6) and level;Second vision pedestal (12-7) of the level is mounted on the equipment work
Make on platform (6), the second Z-direction kinematic axis (12-6) of the level is mounted on the second vision pedestal (12-7) of the level
On, the second Y direction kinematic axis (12-5) of the level is mounted on the second Z-direction kinematic axis (12-6) of the level
On, the second X-direction kinematic axis (12-4) of the level is mounted on the second Y direction kinematic axis (12-5) of the level
On;
Second zoom camera lens (12-1) of the level, the second CCD camera (12-2) of the level and described horizontal second
Secondary light source (12-3) is connect with the Visualized Monitoring System (5) respectively, for realizing the second direction automatic focusing,
Plan-position adjustment and Switch of working position.
3. the micro-sized metal silk automatic micro assemby equipment according to claim 1 based on the monitoring of micro- pretightning force, feature
It is, the station mechanical movement module (21) includes station X-direction linear motion axis (21-1), station Y-axis side
To linear motion axis (21-2), station θ z-axis azimuthal rotational motion axis (21-3) and operation sewing platform base (21-4);The operation
Sewing platform base (21-4) is mounted on the equipment workbench (6), the station X-direction linear motion axis (21-1) with it is described
Operate sewing platform base (21-4) connection, the station Y direction linear motion axis (21-2) and the station X-direction straight line
Kinematic axis (21-1) connection, the station θ z-axis azimuthal rotational motion axis (21-3) and the station Y direction straight line are transported
Moving axis (21-2) connection;The station θ z-axis azimuthal rotational motion axis (21-3) and the antiwind rotation pass gas module (22)
Connection.
4. the micro-sized metal silk automatic micro assemby equipment according to claim 3 based on the monitoring of micro- pretightning force, feature
It is, it includes mutually nested antiwind rotation mover end (22-1) and antiwind rotation that the antiwind rotation, which passes gas module (22),
Turn stator terminal (22-2), the antiwind rotation mover end (22-1) and the station θ z-axis azimuthal rotational motion axis (21-3)
Connection;The antiwind rotation mover end (22-1) is equipped with mover end and passes gas interface (22-3), the antiwind rotatable stator end
(22-2) is equipped with stator terminal and passes gas interface (22-4);The mover end passes gas interface (22-3) and the antiwind rotatable stator end
(22-2) connection, the stator terminal pass gas interface (22-4) and are connected to the antiwind rotation mover end (22-1);It is described anti-tangle
Antiwind fixed position-limitting pin (22- is equipped between rotatable stator end (22-2) and the station mechanical movement module (21)
5), the angle pose for realizing antiwind rotatable stator end (22-2) is fixed, and guarantees antiwind rotatable stator end (22-2) no
Movement can arbitrarily be rotated.
5. the micro-sized metal silk automatic micro assemby equipment according to claim 4 based on the monitoring of micro- pretightning force, feature
It is, the micro- part fixed module (23) of vacuum adsorption type cylindricality includes cylindricality vacuum adsorption type pedestal (23- interconnected
1) and cylindricality vacuum adsorption type end cap (23-2), the cylindricality vacuum adsorption type pedestal (23-1) include base body (23-11),
Vacuum passes stomata road (23-12) and vacuum suction inner cavity (23-13), one end of vacuum biography stomata road (23-12) with it is described
Mover end passes gas interface (22-3) connection, the other end of vacuum biography stomata road (23-12) and the vacuum suction inner cavity
(23-13) connection;The cylindricality vacuum adsorption type end cap (23-2) includes end cap ontology (23-21), abnormity biography stomata road (23-
22) it fixes and connects with micro- part fixed reference platform (23-23), the end cap ontology (23-21) and the base body (23-11)
It connects, the abnormity passes stomata road (23-22) and is connected to the vacuum suction inner cavity (23-13), micro- part fixed reference platform
(23-23) waits for the micro- part of wrapping (7) for installing the column.
6. the micro-sized metal silk automatic micro assemby equipment according to claim 1 based on the monitoring of micro- pretightning force, feature
It is, it includes bottom platen mechanical movement module (31-1), lower micro force detection module that the microfilament, which pre-tightens lower pressure adjustment platform (31),
(31-2) and lower microfilament fixed station (31-3);The lower micro force detection module (31-2) includes lower six degree of freedom Micro-force sensor
(31-21) He Xiawei power adapter (31-22);Micro- power adapter (31-22) and the bottom platen mechanical movement module under described
(31-1) connection, the lower six degree of freedom Micro-force sensor (31-21) be mounted on it is described under on micro- power adapter (31-22), institute
Lower microfilament fixed station (31-3) is stated to connect with the lower six degree of freedom Micro-force sensor (31-21);The lower microfilament fixed station
(31-3) is for fixing the wire;The lower six degree of freedom Micro-force sensor (31-21) and the Visualized Monitoring System
(5) it connects, for detecting the stress of the wire and will be fed back to by force information the Visualized Monitoring System (5).
7. the micro-sized metal silk automatic micro assemby equipment according to claim 6 based on the monitoring of micro- pretightning force, feature
It is, the lower microfilament fixed station (31-3) includes lower fixed base (31-31), lower glass slide (31-32) and the adherency of lower electrostatic
Film (31-33), the lower fixed base (31-31) connect with the lower six degree of freedom Micro-force sensor (31-21), quiet under described
Electric adhesive film (31-33) is fixed on the lower glass slide (31-32), and the lower glass slide (31-32) is embedded in the lower fixation
Side of the pedestal (31-31) far from the lower six degree of freedom Micro-force sensor (31-21).
8. the micro-sized metal silk automatic micro assemby equipment according to claim 6 based on the monitoring of micro- pretightning force, feature
It is, it includes upper holder mechanical movement module (32-1), upper micro force detection module that the microfilament, which pre-tightens upper pressure adjustment platform (32),
(32-2) and upper microfilament fixed station (32-3);The upper micro force detection module (32-2) includes upper six degree of freedom Micro-force sensor
(32-21), upper micro- power adapter (32-22) He Shangwei power bridge plate (32-23), upper micro- power bridge plate (32-23) and it is described on
Mechanical movement module of presenting a theatrical performance as the last item on a programme (32-1) connection, upper micro- power adapter (32-22) and upper micro- power bridge plate (32-23) are even
It connects, the upper six degree of freedom Micro-force sensor (32-21) is mounted on upper micro- power adapter (32-22), the upper microfilament
Fixed station (32-3) is connect with the upper six degree of freedom Micro-force sensor (32-21);The lower microfilament fixed station (31-3) and institute
It states between microfilament fixed station (32-3) for across the wire;The upper six degree of freedom Micro-force sensor (32-21) with
Visualized Monitoring System (5) connection, for detecting the stress of the wire and will be fed back to by force information described visual
Change monitoring system (5).
9. the micro-sized metal silk automatic micro assemby equipment according to claim 8 based on the monitoring of micro- pretightning force, feature
It is, the upper holder mechanical movement module (32-1) includes upper pressure X-direction kinematic axis (32-11), the movement of upper pressure Y direction
Axis (32-12), the big stroke motion axis (32-13) of upper pressure Y direction coarse motion, upper pressure Z-direction kinematic axis (32-14) and upper holder
Pedestal (32-15);The upper holder pedestal (32-15) is mounted on the equipment workbench (6), and the upper pressure Y direction is thick
It moves big stroke motion axis (32-13) to be mounted on the upper holder pedestal (32-15), the upper pressure Y direction kinematic axis (32-
12) it is mounted on the big stroke motion axis (32-13) of upper pressure Y direction coarse motion, the upper pressure X-direction kinematic axis (32-
11) it is mounted on the upper pressure Y direction kinematic axis (32-12), the upper pressure Z-direction kinematic axis (32-14) is mounted on described
On upper pressure X-direction kinematic axis (32-11);Upper micro- power bridge plate (32-23) and the upper pressure Z-direction kinematic axis (32-
14) it connects;
The upper microfilament fixed station (32-3) includes upper fixed base (32-31), upper slide (32-32) and upper electrostatic adhesive film
(32-33), fixed pedestal (32-31) connect with the upper six degree of freedom Micro-force sensor (32-21), the upper electrostatic
Adhesive film (32-33) is fixed on the upper slide (32-32), and the upper slide (32-32) is embedded in fixed
Side of the seat (32-31) far from the upper six degree of freedom Micro-force sensor (32-21).
10. the micro-sized metal silk automatic micro assemby equipment according to claim 1 based on the monitoring of micro- pretightning force, feature
It is, the automatically dropping glue fingerprint block (42) includes extension type storage sebific duct (42-1) and microtriche choice refreshments needle head (42-2), institute
State one end that microtriche choice refreshments needle head (42-2) is mounted on extension type storage sebific duct (42-1), the microtriche choice refreshments needle head
It is equipped with capillary in (42-2), the uniform and stable output of glue to column is waited for by the micro- part of wrapping (7) by the capillary
To dispensing region, precise glue dispensing operation is realized;The other end of extension type storage sebific duct (42-1) and the dispensing hand θ x-axis
Direction kinematic axis (41-3) connection.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109538591A (en) * | 2019-01-17 | 2019-03-29 | 中国工程物理研究院激光聚变研究中心 | The High Precision Automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force |
WO2022120766A1 (en) * | 2020-12-10 | 2022-06-16 | 中国科学院深圳先进技术研究院 | Guide device for passing micron-scale microfilament through microtubule |
-
2019
- 2019-01-17 CN CN201920083469.4U patent/CN209621797U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109538591A (en) * | 2019-01-17 | 2019-03-29 | 中国工程物理研究院激光聚变研究中心 | The High Precision Automatic micro assemby equipment of micro-sized metal silk based on the monitoring of micro- pretightning force |
CN109538591B (en) * | 2019-01-17 | 2024-04-16 | 中国工程物理研究院激光聚变研究中心 | Micron-sized metal wire high-precision automatic micro-assembly equipment based on micro-pretightening force monitoring |
WO2022120766A1 (en) * | 2020-12-10 | 2022-06-16 | 中国科学院深圳先进技术研究院 | Guide device for passing micron-scale microfilament through microtubule |
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